12v 120 Amps Car Alternator converted to DC Motor with High Torque using BLDC Controller - Part 2

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  • เผยแพร่เมื่อ 29 พ.ค. 2024
  • In this video i am going to modify a 12v 120 Ampere car alternator into a 12v BLDC motor and run it smoothly. The controller i have used is a no hall sensor type of controller. The motor provides high torque unlike before.
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    #12v #alternator #caralternator #dcmotor #motor #bldc #bldccontroller
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ความคิดเห็น • 391

  • @MrElectron
    @MrElectron  5 ปีที่แล้ว +27

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    • @jksmedia1
      @jksmedia1 5 ปีที่แล้ว +3

      How much RPM this setup

    • @jksmedia1
      @jksmedia1 5 ปีที่แล้ว +2

      Please modify star connection to delta connection

    • @davidx35
      @davidx35 5 ปีที่แล้ว

      Hi, I wanna use it in a single speed, could you provide a diagram or say what polarity the coils wires are? Thanks

    • @ShocKBsB-zi7or
      @ShocKBsB-zi7or 4 ปีที่แล้ว +2

      Olá David x, respondendo do Brasil. Sem controlador NÃO funciona.

    • @2highview
      @2highview 4 ปีที่แล้ว +1

      Can it run directly from PV? Why is the speed controller necessary?

  • @johnmurraycompton569
    @johnmurraycompton569 3 ปีที่แล้ว +9

    You KNOW this dude is hard core when he pulls out the drill with the old school chuck!

  • @C-Fury_LTD
    @C-Fury_LTD 9 หลายเดือนก่อน +2

    Thank you @MrElectron I tried this with an old Alternator, Power supply to the armature and 12v and 24Vdc to a cheap BLDC controller off Amazon - I am learning a lot - great to repurpose these brilliant machines!

  • @davem5333
    @davem5333 4 ปีที่แล้ว +6

    The easiest way to get the end with the brushes back on is to push the brushes into the housing and put a straightened out paper clip in that hole to hold the brushes retracted. Once the cover is on, pull the paperclip and the allow the brushes to drop into place.

  • @3deeguy
    @3deeguy 4 ปีที่แล้ว +1

    Excellent. Great tutorial. I now understand how it works.

  • @rdpoulson
    @rdpoulson 5 ปีที่แล้ว +4

    Did you check the armature windings for heat or was the alternator normal temperature after running it with the controller?

  • @greyhash
    @greyhash 5 ปีที่แล้ว +2

    Really cool Video! How do you come up with such great ideas? It's incredible...

  • @stevejackson9090
    @stevejackson9090 3 ปีที่แล้ว +3

    You never tap a cover on to seat the brushes.....it will chip or break the brushes. That hole in the top of the brush holder is for that...you push the brushes back into the holder, insert a straightened paper clip, slide on the cover until it fully seats and then remove the paper clip, allowing the brushes to seat safely onto the slip rings.

  • @shivashishupadhyay7473
    @shivashishupadhyay7473 4 ปีที่แล้ว

    Thank you so much man saved alot money for my new project reverse gear and initial launch car ..... when i will complete it i'll share my words again

  • @tomasivakadranu1505
    @tomasivakadranu1505 3 ปีที่แล้ว

    Thank you so much for these types of information that help me and others who need to learn everyday.
    The more we know the better this world will become. By sharing simple things it makes life easy for those who needs it.

    • @rigotandre9438
      @rigotandre9438 2 ปีที่แล้ว

      Thank you so much Mr Electron

  • @jma8352
    @jma8352 หลายเดือนก่อน +1

    Thanks,i want to build a 4 wheel dump cart, low rpm high torque and this looks like the right direction

  • @abangman7233
    @abangman7233 2 ปีที่แล้ว

    awesome project and the explaination approach is simple to understand . keep on the good works

  • @markmann2521
    @markmann2521 3 ปีที่แล้ว +1

    This is the best video in its class the only one that actually took the time to give pertinent details to the technology and I agree with one of the comments replace the windings go with permanent magnet MarkMannM2

  • @vinaychari1908
    @vinaychari1908 2 ปีที่แล้ว

    Hiii , thank you for spreading your worthy knowledge, hope you make a video soon on the making of controller circuit

  • @ishareful
    @ishareful 4 ปีที่แล้ว

    Great and clear explanation. I'll try this but the linked controller is only run at 20Amp and 500w so can this Alternator pull a small kid's kart?
    Have you try to run the motor longer than an hour? if the controller will not burn?

  • @vitorf.n.peixotomagni3308
    @vitorf.n.peixotomagni3308 2 ปีที่แล้ว +1

    Olá. Adorei o vídeo, eu entendi vendo, só vou tentar traduzir a sua explicação... obrigado top.

  • @user-sf2tj4vw8n
    @user-sf2tj4vw8n 4 ปีที่แล้ว +1

    ขอบคุณมากครับที่แบ่งปันความรู้

  • @sogbryan6633
    @sogbryan6633 4 ปีที่แล้ว +2

    @Mr Electron Couldn't these be easily converted to a DC Welder? If so, which wires would you connect together? Thanks in advance to anyone who answers! :-)

  • @creativeelectron7m986
    @creativeelectron7m986 5 ปีที่แล้ว +2

    Incredible !

  • @nestorbersamina741
    @nestorbersamina741 3 ปีที่แล้ว +2

    Nice video sir! For clarification sir, will you please tell us again what winding is that, the one that you left unwired, and the three other windings that you connected to the controller. Is it possible to connect the controller to the 12 volts battery for its power supply.

  • @giampaolodisconzi7501
    @giampaolodisconzi7501 5 ปีที่แล้ว +9

    From brasil 🇧🇷🤔👍👌

  • @alexl9959
    @alexl9959 4 ปีที่แล้ว +6

    Hi, do you have parts number for the controller eBay or Amazon? Thanks

  • @hazratali8023
    @hazratali8023 5 ปีที่แล้ว +1

    Thanks For information

  • @juliootero4426
    @juliootero4426 4 ปีที่แล้ว +1

    My alternator has a delta connection, it is a disadvantage, it increases the cooriente of the module.
    Thank you

  • @darylcheshire1618
    @darylcheshire1618 3 ปีที่แล้ว

    good to see proper use of pliers

  • @852derek852
    @852derek852 3 ปีที่แล้ว +1

    Is it possible to use the rectifier diode to power the rotor coil so it doesnt need an external dc source?

  • @sritanaiballem6886
    @sritanaiballem6886 5 ปีที่แล้ว +3

    Thanks man, now I can rewrite an alternator for an electric lawnmower

  • @electronic7979
    @electronic7979 5 ปีที่แล้ว +2

    It's a nice, high-quality work. I really like.

  • @mountaindewdude76
    @mountaindewdude76 5 ปีที่แล้ว +2

    Pretty cool! Thank you for sharing!

  • @nicolascariz6594
    @nicolascariz6594 3 ปีที่แล้ว

    Buen video lo mejor de lo mejor. Lo quiero para una bicicleta eléctrica.

  • @bartoszbarejko1585
    @bartoszbarejko1585 หลายเดือนก่อน +1

    Tak you very much for theaching us.

    • @MrElectron
      @MrElectron  หลายเดือนก่อน +1

      It's my pleasure 😊

  • @jeancarlomurillo
    @jeancarlomurillo 4 ปีที่แล้ว +3

    You need to connect the coils into a delta configuration to improve the performence of the motor cause in a delta configuration the motor use the 100% of the voltage and improve the start torque

  • @chucksdesk
    @chucksdesk 4 ปีที่แล้ว +1

    Glad you didn’t make the mistake of cleaning out the dirt and grim before reassembly as these motors/alternators won’t work without the dirt.

  • @jakegill7796
    @jakegill7796 4 ปีที่แล้ว

    once converted how long can the motor run if the dc current is supplied continuously?
    will is start to over heat if its running 24/7? What the max V can it run a fridge for off grid?

  • @DeepakKumar-eq4pf
    @DeepakKumar-eq4pf 5 ปีที่แล้ว +2

    is it work with 24/48v current for use in ebike

  • @jakegill7796
    @jakegill7796 3 ปีที่แล้ว

    Hi, if you use a belt and run another similar alternator through this one, can you sue that 2nd alternator's output to charge the battery? Trying to make it self runinig and charging system?

  • @ivanmrqnkov9226
    @ivanmrqnkov9226 5 ปีที่แล้ว +19

    did you know someone who had measured the efficiency of alternator as motor .. all rpm spec ?

  • @musiksepanjangmasa3440
    @musiksepanjangmasa3440 4 ปีที่แล้ว +1

    Hi, nice video. I think it is the future of converted petrol bike to e-bike. Also you can make some test like brake test, to measure its torque.
    Keep on track dude!

  • @seunadesiyun2524
    @seunadesiyun2524 4 ปีที่แล้ว +1

    I have a controller with just two wires input power to controller and two wire output to DC MOTOR. How do I connect this, seeing yours has 3wires for the 3 phase?

  • @Anaszain098
    @Anaszain098 4 ปีที่แล้ว

    good job bro .... can it be made like a motor bedini between batteries with one another to be stable 12v dc

  • @omarsuhaib756
    @omarsuhaib756 5 ปีที่แล้ว +1

    Improved version.

  • @MrWessed
    @MrWessed 4 ปีที่แล้ว

    You said a high speed high tour do you know what the torque rating is and what’s the highest voltage you can put to it very interested in this thank you for your video

  • @rajumakwana1335
    @rajumakwana1335 5 ปีที่แล้ว +4

    Very nice video next video make with accilater

  • @trimaxtravelasia9727
    @trimaxtravelasia9727 3 ปีที่แล้ว

    which one consumes more power? the stator battery connected? or the bldc controller? can you just put one battery power to both? i mean parallel the power of the controller and the stator? also what type of controller is that? can i use this alternator to my propeller to my Electric Boat project as the motor? I highly appreciate your answer...

  • @godstimeughochukwu7862
    @godstimeughochukwu7862 3 ปีที่แล้ว

    Mr electrons,I want to know is it possible to run alternators with batteries alone,
    Secondly, since the field winding need to be excited and the brush need 12 volts to run the alternator as a DC motor to pull another generator for light

  • @azertaieb442
    @azertaieb442 3 ปีที่แล้ว

    Did a alternator 24v30amp work perfectly ?? Thanks

  • @jasoncollier214
    @jasoncollier214 4 ปีที่แล้ว

    If you plug the power from the battery to the terminals will it run at full speed?

  • @dmachannel6666
    @dmachannel6666 2 ปีที่แล้ว

    Nice video! How many hours can run for a fullcharge battery?

  • @giribellamkonda9286
    @giribellamkonda9286 5 ปีที่แล้ว +3

    Hi good job .I want to know,how to connect to a E bycycle can you pls made a video

  • @chaudharyrajsingh5225
    @chaudharyrajsingh5225 3 ปีที่แล้ว

    Thank. Very like tecnikly work
    I. M very lick.

  • @shivashishupadhyay7473
    @shivashishupadhyay7473 4 ปีที่แล้ว

    Can we use only single battery for both the armature and stator terminals

  • @taranjeetsingh9263
    @taranjeetsingh9263 4 ปีที่แล้ว

    Permanent magnet motor or alternator converted to motor which one will show better results for e bike....

  • @geradorg.m5630
    @geradorg.m5630 3 ปีที่แล้ว

    Good night. Can I put a single heatsink for the 6 transistors?

  • @rigotandre9438
    @rigotandre9438 2 ปีที่แล้ว

    Mr Electrón, i am Rigot Andre your student

  • @dcsjustforfun7437
    @dcsjustforfun7437 5 ปีที่แล้ว +6

    Replacement of field winding with permanent magnet

  • @jacielrj
    @jacielrj ปีที่แล้ว

    Legal, mas diz alto torque quanto newton-metro (N.m)? E também quantos HPs?

  • @derrickchoate8298
    @derrickchoate8298 5 หลายเดือนก่อน

    Great video I'm wondering if this could be used in a car audio setup like if I mounted the alternator on a piece of wood running to a lithium bank and converted the alternator to put out a DC current could I charge my lithium bank and or batteries like this using the cars electrical to power the alternator I'm completely clueless when it comes to stuff like this and I've been gone for a long time over 10 years when I left an extra battery in the trunk was doing big things in car audio now everybody's got massive lithium Banks ultra cap Banks lto batteries you name it but they're powering all of that with high output alternators but in my case I've got a newer version car a 2019 Toyota Camry that has a newer electronics build where the computer keeps you from adding a high output alternator to your vehicle so I'm trying to figure out a way to create an alternate source of power in the trunk so that I can put any kind of system I want in my car and I'm not limited and to be honest nobody in car audio knows anything about this because most of them have a vehicle that they can just put a high output alternator onI however don't have a vehicle like that so I'm trying to figure out some way to charge a lithium bank if I got one or lithium batteries without having to do some major conversion to my engine and car computer system any advice would be greatly appreciated or if you know of someone who makes a setup or something like what I'm talking about and can point me in the right direction anything would help I'm at a loss and don't know enough about electrical to attempt it without help

  • @buckboula1304
    @buckboula1304 ปีที่แล้ว

    I'd like to know why you also had to connect a charger to the controller if it's only supposed to be a 12v motor. Does that mean that you have to have 2 12v batteries hooked to it to power a bike?

  • @mauro_choquemartinez7742
    @mauro_choquemartinez7742 3 ปีที่แล้ว

    No se puede hacer solo el alternador y la beteria? Sin el controlador

  • @gurusamyn9451
    @gurusamyn9451 4 ปีที่แล้ว

    Hi ,Mr electron
    I have one query , normally if the supply given to motor it's starts to rotate , at the same time that same motor could act as alternator by mechanical force , form this I have to attain motoring and generation on same Motor, pls tell me about ur valuable idea for this Which mortor can used

  • @nikolasjanku4845
    @nikolasjanku4845 3 ปีที่แล้ว

    Can you run a 36volt 20amp controller on the motor to turn a chain or belt to a wheel?

  • @KaranjaMuchina-vn1kf
    @KaranjaMuchina-vn1kf 11 หลายเดือนก่อน +1

    Best description.

  • @alexjimenez7613
    @alexjimenez7613 ปีที่แล้ว

    Se puede usar en un carro eléctrico para niños...?? Cuánto tiempo dura la carga de las baterías...??

  • @MAPIOH
    @MAPIOH 3 ปีที่แล้ว

    Brilliant.. Thanks..👍👍👍

  • @raycoffer1043
    @raycoffer1043 3 ปีที่แล้ว

    Wanting to know what speed control to order. What do you use ?

  • @rudolfbarta2292
    @rudolfbarta2292 2 หลายเดือนก่อน

    Why do you use 2 batteries, since they have the same voltage? (approximately)

  • @bodean5163
    @bodean5163 4 ปีที่แล้ว +2

    Thanks for sharing this video.
    Is 12vdc the maximum voltage for a alternator conversion?
    What is the maximum voltage for constant duty?
    That model controller is limited @36vdc, is there a higher voltage controller available?
    Does the electromagnetic field need to be equal to the controller vdc or is it limited to 12vdc?

  • @billis9999999999
    @billis9999999999 ปีที่แล้ว

    with the car alternator if I use and place 2 car batteries on top of the bike connected together with the speed controller will I have a good result? I had this idea for such a long time and I've been riding an electric bicycle so that with the 2 car batteries I have a very long range

  • @kitz8127
    @kitz8127 4 ปีที่แล้ว

    This is good for what application?

  • @cnyathi221
    @cnyathi221 4 ปีที่แล้ว

    How many volt out put of control comes from 3 wires(blue wire )

  • @readytorvdude1224
    @readytorvdude1224 ปีที่แล้ว

    But was there any amp output at the b+ terminal on back of alternator.
    I need a similar setup to power and recharge 3.5kw EV LITHIUM POWERPACK.

  • @franciscomelchorf.5854
    @franciscomelchorf.5854 5 ปีที่แล้ว +1

    En cuanto tiempo descarga la batería.

  • @gaudenciolactao9596
    @gaudenciolactao9596 4 ปีที่แล้ว +2

    Where we gonna buy the controller?

  • @ROGER-gr9jk
    @ROGER-gr9jk ปีที่แล้ว

    Crazy!!!! Brother, I like very much

  • @rudinoer6934
    @rudinoer6934 3 ปีที่แล้ว

    Hi Mr. Electron, I'm not a an electrician and do not know anything about electric but I'm trying to learn how to convert an old alternator to e-bike motor. Here I see you're using a laptop charger to power your controller, can you tell me where you connect the other cable of the charger to? Thank you, appreciate your time.

  • @MaleTadeo-gc1zz
    @MaleTadeo-gc1zz 5 หลายเดือนก่อน +1

    Thank Mr erectrn for the idea

  • @damionbrownan3887
    @damionbrownan3887 4 ปีที่แล้ว

    Good work family

  • @danitsgospelsongs4990
    @danitsgospelsongs4990 2 ปีที่แล้ว

    I have question Sir, 12v battery it can power enough for ebike conversion ?

  • @richardchang9740
    @richardchang9740 4 ปีที่แล้ว

    how much rpm is it running when its 12v bat both sides?

  • @marloelegado633
    @marloelegado633 3 ปีที่แล้ว

    Can we not use same battery to supply both the controller and the armature?

  • @Alrukitaf
    @Alrukitaf 4 ปีที่แล้ว

    Excuse my ignorance but why is the laptop charger needed at all? Why can’t you run both the controller and the motor with the battery?

  • @harigopaladamus9481
    @harigopaladamus9481 2 ปีที่แล้ว

    Is speed controller really needed? I was thinking of putting this to power my Bike and I am ok with only one speed

  • @peterfrancis3865
    @peterfrancis3865 3 ปีที่แล้ว

    So you can still feed power to a drill ore grinder with the tap and one live in this connection.

  • @custodiojorgedossantos7624
    @custodiojorgedossantos7624 7 วันที่ผ่านมา

    Whats the current the motor dropping ??

  • @rahoulp.damodare933
    @rahoulp.damodare933 5 ปีที่แล้ว +2

    God bless you...

  • @debutants
    @debutants 5 ปีที่แล้ว

    nice tuto !

  • @cookie19292
    @cookie19292 4 ปีที่แล้ว

    Can you put both powers on the same battery?

  • @djeedsky1
    @djeedsky1 3 ปีที่แล้ว

    Hi Can i use 2 alimentation to the same motor and Switch automaticly between

  • @andrewkerr1893
    @andrewkerr1893 3 ปีที่แล้ว

    What kind of speed control you using?

  • @johnwilkins2806
    @johnwilkins2806 2 ปีที่แล้ว

    What if you want to hook it straight to a 12v battery without the controls could you hook the 3 wire to the red wire together and the other to ground will that work

  • @minibona
    @minibona 5 ปีที่แล้ว +3

    Nice job!
    How did you determine the sequence of the three phases of the alternator? Those have to match the sequence generated by the controller, otherwise the motor will not run properly.

    • @MrElectron
      @MrElectron  5 ปีที่แล้ว +2

      With this circuit, you don't need to match the 3 phase sequence.. The circuit automatically adapts RYB

    • @minibona
      @minibona 5 ปีที่แล้ว

      Thanks for your answer!

    • @ManishKumar-xg4nk
      @ManishKumar-xg4nk 2 ปีที่แล้ว

      @@MrElectron how can i buy this type off motor plzz tell mee i need

  • @manojp6641
    @manojp6641 ปีที่แล้ว

    Brow..u can add a high wattage resistance or rheostate in armature circuit..which will improve/control the starting

  • @jonbigeffortthegoodness7437
    @jonbigeffortthegoodness7437 ปีที่แล้ว

    Finally the alternator wired properly and powered !!! Like the good style content,,,,, think an 7 volt lithium can power an alternator windings ?is 12 the number,,,

  • @knightroadtransports8871
    @knightroadtransports8871 3 ปีที่แล้ว

    If you charge the battery to full how long can you run the motor?

  • @BossVindiesel
    @BossVindiesel 4 ปีที่แล้ว

    are you able to have a closer alternator for your videos

  • @mesan2117
    @mesan2117 4 ปีที่แล้ว

    I want to use more than one battery to do this project, can I do that? And if I use only one 12 v battery how long can use it, I mean how many kilometers can go with my e-bike?

  • @elnitido07
    @elnitido07 3 ปีที่แล้ว

    hey hola
    como estas
    y si tiene 4 salida en el alternador como se conecta

  • @deenodunyanet9061
    @deenodunyanet9061 3 ปีที่แล้ว

    I have 12v 40amp alternator after conversion to motor of how much watt will it be

  • @spockbkk46
    @spockbkk46 4 ปีที่แล้ว +1

    excellent dude...going to do the same same...the future is electric...elon musk..

  • @imadibrahim9957
    @imadibrahim9957 3 ปีที่แล้ว

    IF THE CONTROLER OR 48 VOLT CAN I USE IT WITH 12 VOLT BATERY ?AND CAN WE USE THE SAME BATER FOR THE CONTROLER AND THE MOTOR ?