Homemade Plastic Injection Machine | DIY
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- เผยแพร่เมื่อ 13 มิ.ย. 2021
- After building our DIY homemade CNC milling machine from scratch, we wanted to push our home shop to the limits. We designed, and developed a homebuilt, fully automated plastic injection machine that is desktop size, and fully electric. 3D printing takes hours per part. This machine can make 4 parts every minute.
We hope you enjoy, and drop your questions in the comments below.
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• HOMEMADE CNC ROUTER.
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If you upgrade this machine or design a new one, you should consider moving from a piston to a screw to generate the injection pressure. Plastics are shear thinning, meaning that they become less viscous under shear (like in screws). This is caused by the polymer chains becoming less tangled, allowing them to flow more easily. You will be able to inject at a lower temperature and pressure, leading to less polymer degradation and mold wear.
Thinned polymers will also weld to themselves more readily, so if you move to molds where the flow splits and re-joins itself (like in a ring-shaped mold) the parts where it re-joins will form stronger joints.
I like the point. would that be fast enough though?
Yes, someone just of university has watched this channel and understands what’s going on. Thanks
@@ActionBOX Unfortunately, you need a pretty big motor to keep up with that kind of flow rate. I looked up the specs on a run-of-the-mill commercial machine and it has a 7.5 kw motor for a shot size (amount of injected plastic) of 55 grams. For the kind of unit you would be able to build at home, you will have to keep the shot size pretty small.
@@eric8syj1 Hi!
What is the best type of injection moulding machine? With your comment you imply that machines that push the polymer mass with a plunger are not optimal.
Thank you.
This is probably one of the coolest things I have seen in the last years. Amazing!
Thank You 😊, I appreciate that.
Makes me wonder what differentiate "homemade" and "one-person workshop"
hahahah, fair enough. Hope you enjoyed the video regardless. Cheers
This does feel a tier up from homemade. But while I have a couple ideas how to make it using casual hobbyist hardware, there’s still the injection die issue - and I can’t think of any way to overcome it without a metal-capable CNC
sleeping on the workshop helps to make it feels like home,
@@Pentross Exactly, making the machine is the cheap and easy part in the long run, the cost and difficulty is in the dies and keeping them in good condition.
Takes nothing away from this effort though, cool setup.
@@Pentross local guy here uses 3d printed mold. And they work fine. He gets a few hundred parts per mold easily
You guys have a good formula for youtube hits. Short and fun videos, showing the final product in use, and then a quick summary of how it was built. This coming from someone who has probably spent 100 hrs watching TH-cam cnc build videos:)
HAHAH, thank you 😂. we really wanted to focus on keeping it short and entertaining in order to help people watch the entire video. we didn't want to make this a 2 hour documentation. Glad you enjoyed.
@@ActionBOX I think the split YT channel thing is a good idea. One for short videos showcasing the final product (with monetization) and one for long builds and details.
@@theekdunn I agree 😜
I agree. This new livestream aproach "everyone" has started with is so booooring. Who has time to follow a 2-10 huor process?
@@EspenShampoo25 Thanks, much appreciated 😊
This right here is quality stuff, definitely should consider open sourcing plans/code and making more detailed vids.
Thanks, Thats the plan, I just need more viewers as it is not worth all the efforts for me to clean up the files and make a new more detailed video for such small interest. Feel free to share this video with any groups you know who may be interested. Im glad you enjoyed and thank you for the awesome comment 😃
@@ActionBOX think it works the other way round.. make more detailed Vids with links to the project build and you get more viewers... "DIY perks" now making a killing .. hope you get there these are some high quality projects hope you get to open source them
@@ActionBOX To be fair, the people making this will be able to handle that on their own. Publishing things as they are would be an 80-90% start :P
Cool machine! I am a Controls Engineer and I primarily do controls on rubber injection presses (hydraulic motion control). I would love to see how you guys did the logic on a raspberry pi. I used to run my machines with Rockwell Automation controls (ladder logic), but have since switched to B&R Automation (primarily structured text). Lots of advantages over the former. So many similarities between the two types of injection machines, so I really enjoyed this video! Keep up the awesome work, I am subbed for life now!
How did i only find this youtube channel now?
great to see somebody use lichuan servos too
because I only launched a few days ago 😜. Glad you enjoyed the video, and Lichuan has been great so far. no complaints.
Same WTF
@@ivangutowski hahah, I appreciate that 😊
I use them too they are very reliable servos
@@amwomt7528 how did sou go about tuning them?
This is awesome! I was looking into getting an injection mold machine for some products I do from laser-cut acrylic. Great job!
Cool. Co2 laser cutter? A new injection machine video is dropping in 36 hours so make sure to tune in 😊
Having work for many years in a injection molding plant: you pretty much got a basic entry point perfect. 5 years ago when I was Trying to make a run of about a hundred parts I happen to look at the pricing on the most basic injection molding stuff... I'll just say I sure wish I had a easy do-it-yourself kind of mold machine like the one that you guys created
Thanks Morgan, that means a lot coming from a professional in the industry.
wonderful work,
amazing
It's perfect project. I've been thinking about it for 2 years. I would appreciate if you share information where did you buy or maybe you mill the screw for injection. Basically I stuck on it.
Exactly what I need right now! Great project.
Glad I could help! Hope the video provided some insight for your own build 😃
Love this project, very well done. DYI injection molding is something that I am interested in doing in the future but for now 3D printing is working well for making my parts!
Thanks for the comment. If you need an intermediary way to make parts, say like 100 parts, where 3D printing takes way too long, and plastic injection molding is just an overkill, you can always check out this video th-cam.com/video/uYDA-01Yfow/w-d-xo.html&t
This is really inspiring Dave, the design looks well thought out. You must have some experience in this whole field. More power to you.
Thank you, I actually only had a hobbyist background when I started building these sort of machines, but as they say, you learn by doing. Thanks for your support, I appreciate it 😊
That's exactly what I believe that it should be! great design!!
Thanks you
Holy. Crap. I can't even imagine where to start with this. Fantastic job!
Thanks so much. Feel free to reach out if you ever need help. I always try to respond. Don’t forget to share with a friend or two 😃. It would help me out.
This is unbelievable! Thanks for sharing and keep it up.
Thank you! 😃 Feel free to share this video with anyone you think would be interested.
This channel is gonna blow. Vinh was here 1/10/22
Haha we hope so too! Please share our channel with others you think may be interested 😄 Glad you’re enjoying the content!
I work with a full size plastic injection molding machine. Fascinating to see a homemade desktop version
It's nice to have the support of a professional in the field. If you know of any groups or forums that would be interested in this, feel free to help me out and share. Cheers 😃
@@ActionBOX Hahaha. I don't think I qualify as a professional. On Semi-Auto I just open a door pull the runner out and the part out (or just the part if the part has a sprue) and close the door. On fully automatic cycles like yours was running, the machine drops everything into the chute and the mold closes. Some of the presses at the factory I work at are absolutely massive. I am not a technician and I am not able to actually work on the machines. Either way. I am thoroughly impressed. Be careful however of the fumes when purging your machine. Our big professionally made machines have warnings about inhaling the fumes of molten plastic. I'd assume that it could be just as dangerous for your little mini-press
@@ActionBOX Also I shared your video with some of my coworkers. They thought it was pretty neat. Keep up the great work and cheers to you too 😎
@@Mboy245 Thanks Jonathan. Just being exposed to these machines already makes you an expert 😜. It actually teaches you a lot. Believe it or not, I've never actually seen a real machine in person (up close). Just read lots about the physics at play. The fumes are definitely a point of concern, Great Point.
@@Mboy245 I LOVE THAT. Thanks for sharing and helping my channel grow 😊. I look forward to your comments in my future videos
What a great video - you guys have a very comprehensive skill set- Python, Arduino, Mach 3 as well as G code and no doubt more that I have not seen yet. Plus machining and design skills as well as a strong inventive flair as well as a healthy budget to buy parts !! Congratulations on an entertaining site ( yet more of the skillset- filming editing posting etc) wish you every success! Inspiring :)
Thank you so much for the kind words! It’s very encouraging for us to know that our videos are inspiring people out there. Feel free to check out our other machine videos - there are plenty more to come! Also, make sure to subscribe to get notified when we release new videos. Cheers, Alan
That looks like a fun and clever project. Nice! 😁
Thank you, I appreciate it.
Nice work, looks like it can do serious work. Well done!
Thank You 😃
That is awesome! Great job guys!
Thanks for watching
Really nicely done! And insanely heavy duty :)
Thanks a lot! Im glad you liked it 😃. Feel free to help me out and share with one friend or group who would be interested . Cheers,
Dave
This machine would help so much to spread love and light. Thank you for this video. Maybe one day an automated system like this would be possible for me to spread joy. Much love (and light) going out to you! 🙏
Thank you so much! Appreciate your comment 😄
Can you explain how you did the electrical. I'm an EE and would love to know how you figure out you needed 220V.
My favourite YT channel from now
I’m so glad! 🙌 Feel free to share with anyone you think may also find it interesting!
FANTÁSTICO ! vc nos deu muitas ideias.. DEUS abençoe sua vida!
Thanks
This is amazing content. Well done as people don’t realise how much extra work it is to record and edit as well as doing the actual project.
I would definitely be interested in doing this project, so maybe an idea would be set up a patron page where people like myself can pay for the cad etc. This way it makes it worth your time while you build the channel
Thank you. Please teach me more about what you mean by setting up patron. I am new to TH-cam and havnt had time to educate myself about all this stuff yet 😊. Thanks in advance.
@@ActionBOX sorry missed this reply. www.patreon.com
Subbed! Very professional machines right here. Can't wait to see more detailed building procces videos... With this type of content and quality of machines an videos this chanel will grow up by itself. Keep it up mate!!
Thanks for the sub and the nice comment. I will be releasing more content soon.
Interesting build! I'm so glad that YT algorithm brought you guys up as the content is well worth watching for DIY and RnD public. Can't wait to watch the rest of your content as time permits.
Awesome, thank you! This means a lot to me. Please help me out and share the video with others who may be interested 😃
Can you please make longer in-depth videos explaining everything that your doing and the parts that you are using especially for the cnc router and mill. Also love your videos.
It takes a long time to do so, but if I get a great interest (aka over 100k views) then I will make an in-depth video, and also provide my CAD designs and Bill of Materials, and all my suppliers for each part. Feel free to share my videos with anyone who is interested if you liked them 😃. Cheers
@@ActionBOX Thank you. Totally understandable to not share build of materials and CAD designs up yet. But i'd bet money your channel will explode. And when it does please do share your designs...Personally I find it brazen that "Stuff Made Here" Get's millions of views on a video, accepts patreon, and doesnt't share code or CAD files even with patrons. It's triple dipping at that point.
@@maxwellconniff1189 Ill try to be different. I promise 😊. Help me out and share this video if you can think of anywhere to post it that would interest people. Thanks in advance 😊
@@ActionBOX - over 90K views now as I write this; should hit that 100K mark soon. Before August 10, 2021 is a very conservative date; very likely to be sooner than that.
@@stevebabiak6997 Thanks for your support
The only thing that bothers me about this is how you skim over all the crazy amount of work that you did and how much knowledge it takes to do this.
Absolutely amazing!!! I think it's crazy you are able to do that and I'm sure you'll make even cooler things!
Thanks a bunch 🙏. There is something big coming in the future, but I am working on smaller side projects in the meanwhile to keep our channel alive. Cheers, Dave
I couldn't agree with toy more.lots of knowledge to have done this
yeah its hilarious to ask for donations from us over a short teaser video that doesnt really show us anything
epic build, gents!
Thank you. 🙏
Injekto 2.0 can be used to inject plastic into a mini soldier figure (with high details and thin parts) 3d printed mold?
Your guys are Great!, Love your ideas and enthusiasm
Thanks so much!
Next step: Build a CNC Laser or plasma cutter to churn out some sheet steel parts for an enclosure, then build a brakepress to fold all the sheet parts, and build an enclosure.. this machine deserves a nice enclosure!..
Hahahhaha, very true, I have thought about it 😜. Lots of machines left to build
@@ActionBOX ah.. well.. same here.. i built my own CNC mill (4 axis.. 5th axis yet to build), i converted an EMCO Compact 5 CNC to EdingCNC, i still have to really finish it, and put it in an enclosure, I have a Wire EDM, and a Sinker EDM that also need some TLC, and an EMCOturn 120 lathe that i also want to convert to EdingCNC, and add some features like automatic chuck, barfeeder and parts catcher..
@@JanBinnendijk sounds like its time to start working then 😂. Very cool.
Man, this is great. Do you have an estimate of the costs of the parts for this setup?
Instant sub.
Thank you very much! I will be posting a second video detailing all the specifications. In the meanwhile, feel free to help me out and share with one friend or group who would be interested 😃
Most likely a couple of grand.
Wow! Great job !
Thank you! Cheers!
I just found your channel. Instant subscribe from this tool and die maker! Keep up the great work!
Thank you, It is always nice to have a professional back up your hobbyist work. I hope you were able to enjoy the video despite your extensive experience 😃. Feel free to share with others who may be interested in this, it would help me out 😊.
Instant sub. Gorgeous work! Keep on working and sharing! Thanks
Thanks for the sub! I will definitely continue to share what I am working on. Cheers 😃
This is awesome! I wonder if you ran some 40x80 aluminum water cooling blocks across the mold if they would have a better yield?
I will have to try. Great recommendation 😊
Holy shit, you guys are incredibly productive, skilled and industrious! Excellent explanations, too. True heroes, thanks for the videos.
No problem, and Thank You 😊. We appreciate it,
Dave
A guy called Butler used to make desktop injection machines 40 years ago,I met him when I was working in plastics , bravo for your efforts though.
Excellent work !
Thank you, Much appreciated 😊
Amazing work！ The small fixed screw arbor can be used to inject big weight plastic part. Can you make a short video to explain how the elbow is designed? Thank you
yes I will eventually, and Thank you very much for the compliment! f]Feel free to help me out and share with one friend or group who would be interested 😃
More than appreciation 👍👏
Thank you! Glad you enjoyed the video :)
Brother, you are a genius engineer
Thank you for this valuable information
Go ahead and produce more
Thank you so much, I appreciate it 😃. Do me a favour and share my video with some people to help my channel grow 😊. Cheers, Dave
@@ActionBOX
نعم
سوف افعل بإذن الله تعالى
Does this machine have an additional compression routine after injection? Nice build, I always dream of having an injection machine at home for some car parts. Build it for myself and like minded people all over the world.
At the end of the injection cycle the machine will hold the pressure, although now that you mention it, I could benefit from adding to the code a step in which the motors inject just a tiny bit more (say 2% of total injection size) to really drive up the pressure. Cheers, Dave
i can already see the 10 million Sub special, you guys are insane!
😁, Thank You my friend !
Amazing! Nice job.
Thanks a lot!
Many years ago I used to do some support for these types of machines. The companies specialty of CD cases. As you are attempting to have an automated system, you need to control the temperature of the molds. We had heater coils on the molds to get them up to temp so the plastic would flow. After running them a while the mold gets too hot and the molded piece will not eject, it will just tear. We had water lines cut in the mold that circulated. We monitored the temp of the mold to tell if we needed to heat the mold or cool the water. I know it may be beyond the scope of your build, but next time!! :-)
Great advice, thank you
Amazing!
Thanks!
Wow, awesome! Would love to see vids on some of the engineering, component parts, software, etc. (You guys could probably do a year’s worth of videos, just in this one machine! :-) 👍👍👍
Thank You 😊. I didn't think it would get so much interest when I posted so I didn't bother with all the details, but clearly I was wrong. I will get back to it at some point and upload what everyone is asking for .
@@ActionBOX *Please.* I know a local makerspace that would *LOVE* this.
Pretty cool
Nice! Great use of technology. Will be looking for a company that can create small gears in volume after the prototype is complete.
That would be cool!
I am just blown away by the brilliance of your work and have also subbed. Take a bow sir
Welcome aboard! Thank you for your support and compliment. Do you have any plans to build a similar machine?
@@ActionBOX I wish I could but I really don't have the skills. I had a project of mine injection moulded in China but would have liked to have done it myself. I also have another project in my head which was how I stumbled on your channel.
@@NatureVapeReviews Keep watching TH-cam videos and you will learn 😉. TH-cam seems to be a great substitute for other means of learning these days. I know you can get there if you want to. I did
How did you find the neccisary force to inject? I can find clamping tonnage requirements everywhere but nothing for injection.
i am working as a operator at a using of injection and this look amazing and same to do the jobs, nice work (maybe make a water cool mold)
That’s an awesome suggestion. We will look into that for sure. Cheers.
Mate, i don't need build plans or anything - i can make a design of my own, but the thing you give away in massive quantities is motivation and inspiration to get of my lazy a$s and make something! Thank you! All your builds are great! I wish you all the success and more
Thank you , I really appreciate this comment 😃. I hope you enjoy the rest of the videos I come up with .
Genius! Wow. Bravo!
Total cost? Anyway to go bigger cheaply?
Yes this can go bigger cheaply, but would then begin to require 3 phase power which most people don't have at home. If this is for a shop then its definitely possible.
Such a great project. How did you machine the base plate?
I used my diy cnc machine. I’ll make a second video going into every detail in the future hopefully that will help. Cheers.
hi guys i am really impressed with this machine and would like to build one for my self would you consider
sharing the build plans for it
One word, wonderful machine.
Thank you 😊
This is super cool. Any chance you could go over the BOM and costs associated with all of your builds? I'm interested in everything you've done so far. I'm sure this channel is going to blow up in no time!
Thank you 😊
this guys wants donations but wont even bother to make an actual build video. what a joke
Nice job. 👍
Thanks Collin! Glad you enjoyed watching 😃
OMG, this is awesome, keep up with good work. Subscribed :)
Thank you my friend for an amazing comment, and thank you for subscribing. Don't forget to share 😉.
pretty awesome, other channels would have filled at least 2 full years with your first 4 videos 😅 Really great content, sub ;)
Thank you, that gives me confidence 😊. I am very new to TH-cam, so these comments are definitely motivating. Cheers
Why has it taken TH-cam this long to recommend this channel to me? What a travesty. Subbed.
Great question 😜. Not sure why, but I hope as my channel grows it will be recommended to more of the right people. Thank you for your support 😊. Feel free to help me out and share this video on a forum you know where others may be interested in my content. Cheers.
Sweet!
Thanks!
Nice job! What did it end up costing to build (ignoring labor/time)??
Hi, great question, I don’t have an exact answer right now, but when I go over the build in a subsequent video I will add all this information for you. Cheers, Dave
I'm serious about building one of these machines, do you have plans and software available? Also love what you guys are doing, keep up the fantastic work
Thanks for the awesome compliment. We hope to make all this information available in our next iteration of this machine. Cheers, Dave
What a great invention bro I love it from pakistan
Thanks! Really appreciate it 😄
What were the deformations in some finished products? Its where the plastic enters the mould or was it from pushing or dropping down?
The injection site for that mould was on the outside of the part. Cheers
Did you film any of the design, fabrication, coding, or assembly phases? Would be a great series to watch if you did.
Ill make sure to add that in the future video. Cheers
Your content is fascinating, yet the main premise of the interest that brings people here and causes the views is we wanna learn how to build such machines. I really hope you keep producing these videos in a more detalied fashion
Also, for improvement ideas, what causes the problems in some of the plastic parts lined up at the end? It looks like something pushed into the plastic
Hey, I appreciate this comment. This machine was the first I posted on TH-cam, so I wasn’t familiar with the process of filming. If you check out my latest EDM sinker and EDM machines, I hope you would find far more details as per your request, plus better production quality. Cheers, Dave
I was wondering about the final parts as well. Only the ones closet to the camera looked to be a really good part. I take it you guys know the issue, would be interested in hearing what was the issue.
@@philsarcade the spot on those molded parts looks like the outlet for excess plastic, when the mold is filled there should be a little extra squeezing out that you will trim off after the part cools.
Underrated youtube channel
Thank you, but also just starting out 5 weeks ago 😜 . Feel free to help me out and share with some friends. I would appreciate it 😊
Nice work. Is it necessary to cool down the mold by circulating a coolant?
Great question. In real machines they have coolant to maintain a certain temperature (I assume they also have heaters). I found that in this machine using an air fan is sufficient to maintain the appropriate temperature. Hope that helps and glad you enjoyed the video. hope you can help me out and share my video 😃
badass... you took a leap of faith to buy all of that on a maybe... my hat's off to you.
Thats true 😂, although, with enough thought anything can work out. Im glad you liked the video 😃. Don't forget to share with at least one friend, it would help me out
Hi, great project!!
How does the plastic stay in the injection chamber while it is being filled by the screw? Does it not come out of the injection chamber nozzle as the plunger retracts? Is there some kind of "closing valve" to prevent the plastic from flowing out the chamber while it is being filled?
Hi, Great question, there is a nozzle pressure valve, which is essentially a steel ball that is spring loaded. It only opens with sufficient pressure, such as that during injection. Otherwise, it seems against the steel body, so there is probably a theoretical leak, but it doe not affect function. Cheers
@@ActionBOX Thx, fantastic work.
Any way we can download the CAD files for your machinery? Or maybe, do you have some kind of pdf with more details.?
@@toshiba162 I hope to make them all available soon enough
@@ActionBOX Got it. One last thing, what are the clamping force and injection pressure in this system? Seems to me that industrial machines are always oversized in terms of clamping forces. The one you build probably doesnt exceed 5 tons right?
Amazing
Thanks! Glad you enjoyed the video 😃
Great work.
Thank you! Cheers!
This is a really awesome DIY build! I can't help but wonder what was used for the check valve. That seems difficult to find the correct part
Thank you Jamie 😊, this is a custom built valve, my own design which is somewhat unique. I’ll try to make a follow up video in more details on how to build this machine. Glad you enjoyed 😃. Cheers, Dave
Nice. Good job
Thanks!
Hi great machine, are drawings of files available for the components etc, Reg UK
Designs and parts list will all be available in a future video which will be more detailed. Cheers, Dave
Wow good!
This is just incredible, imagine being that intelligent
Thanks Jason 😊 I appreciate hearing that.
Dave
One best video n build great going
Glad you like it. Any plans of building your own?
Great build, just one question: is your machine so large because of the material volumes you are planning to work with?
It’s large to accommodate the very high stresses that are allied onto it.
Nice setup! On the mill you mentioned a budget of 10k to build. What was the budget for the Injection machine?
I spent lots of money on R&D on this machine. I will be releasing a second video that is far more details, and I will compute the total cost for that video. I hope you enjoyed the video regardless. Feel free to share if you can think of anyone who would be interested 😃
@@ActionBOX looking forward to more detail build video! Also feel free to share plans ;)
Hi! Fantastic video and awesome work building a great machine. Could you release a parts list and some more detail to how the system works/code etc?
We plan on doing that later this year. I’m glad you are interested. Cheers, Dave
This is AWESOME!! Will it be open source? Any resources you are willing to share?
Yes, soon
I look forward to sharing this with some of the plastic injection folks that I know they are absolutely going to flip out! We really hope you guys do well and God bless for sharing your videos.
Amazing! Nice job :)
Thank you! 😄
Man those ball screws are MONSTERS :D BTW: should they sound like that? It's pretty crunchy.
Hey guys. You never mentioned how the 3D printed mold worked out for you. Did you get any prints out of it? Which resin did you use to print the mold? Great machine! Love it.
What size are those plunger motors? They're huge! Looks like a couple of Nema42 for a combined 44Nm. Is that right?
We actually didn’t get around to trying them and haven’t yet. We have recently released a new plastic injection machine video, and in that series we will give the 3D printed molds a go. The motors are 2.2kW each so they are indeed great for the job. Thanks for watching and glad you enjoyed the video 😊
What hardware and software you used to to make cnc
I also want to build with touch screen like you and auto adjust distance of injection and molds
Hi, we wrote our own software for this machine. Cheers.
@@ActionBOX tell me hardware what you used and sensor and components list
This is amazing. I’d love to collab anytime you would. Certainly a type of machine I’d like to help contribute to bring to open source.
Keep up the great work. Subs will come in time.
I would love to collaborate. Let’s get in touch and discuss the details. Cheers.
@@ActionBOX great things are about to happen
@@maibster Thanks but he never responded 😔. hahaha
@@ActionBOX give it some time hes a busy guy^^ I believe
@@maibster Alright 😉
Are those motors closed loop?
if not, how do you prevent overloading of stepper motor?
Yes they are.
DIY Autoclave next 😁
one day 😉