I've been thinking about this problem for years, and I'm sad to say your creative solution never occurred to me. Thank you so much for sharing your idea!
*So amazingly quiet and **Fastly.Cool** in my room! 42db is at a whisper level. I bought 2 and installed myself.Very sturdy bracket and easy to adjust to fit windows of different size. Absolutely fabulous units!!*
Thank you, Hubert! We did exactly this and it works great! Those afraid of DIY, just remove your screen. Take it to the glass shop. Have them make you a piece of polycarbonate that size, framed in metal screen channel to match the existing screen, with a little pull tab to help you remove it if ever desired, with a hole cut in the polycarbonate in the size and location you need, with the connector for the AC hose(s) installed in the hole (usually you can just unscrew the connector from the standard plastic window-filler panel that was supplied with your portable AC). Take it home, use it to replace your screen, connect your AC hose, crank your casement window wide open (don't forget!!!), and you're in business. Hint: when installing this panel in place of your old screen, use some of that self-stick squishy-foam weatherstripping all around it, so you'll have a more airtight seal, while still being able to revert to a regular screen later if desired. This brilliant plan will easily set you back a couple hundred bucks, depending on the size of the window, but it's money well spent!
Material Answers: From my research, aka visiting multiple hardware stores and calling a number of glass repair, plexiglass, and mirror and window professionals. Polycarbonate: 1/8 inch is the standard for storm window/screen inserts. Call around by searching for plexiglass fabricators and wholesale. I was quoted a range of prices so get quotes! I am looking for a cut that is 24"x17.25" best price was $27.30 for plexi cut alone, most expensive quote was $80 for the plexi cut alone. Some folks will charge for the whole sheet it was cut from, some you can find a scrap piece to buy from, the cheapest was just for the size I needed. If you do not have these options I also found stock pieces at home depot for around $30 that I would need to cut down and I was unsure if it was UV coated, which can help the material last. You can cut your own hole with a plexi cutter found near the plexi sheets window isle materials at Home Depot. Bailey Sash (aluminum frame material): This is the name of the material you are looking for custom framing. I found a supplier locally at a glass store, and I also found additional options on google. 5/16 of an inch thickness is the standard to hold up to an 1/8 of an inch. You do not want a screen frame kit, I only found frames with a curved bend for the screen to bend over with rubber to hold the screen in, which would not allow plexi to slide into. You can cut the frame with a saw. Pay for assembly: I also got quotes for services to custom-build the plexi frame insert. The range I found was $100-$270. I hope this helps folks!
I have casement windows too and did the same thing. Went to local glass company and used my bug screens as a template did the polycarb thing works great. I live in upstate NY so we of course do not use these for most of the year. But it solved the problem of being able to use these A/C units with out having double hung windows and dealing with trying to wrap plastic all over the place👍🏻
Finally, an idea I can work with!!! I have the same type of window. I live in San Francisco, CA., and even though it is cool outside, it's always hot in my studio. Thank you, you showed me how to deal with my window.
Thanks for this great idea. I have been straining my brain trying to figure a way to rig a a/c in my bedroom. It also has these idiotic windows (only horizontal and on the upper part of window). I already rigged a slider kit for a regular slider type window in living room that works great. Accidently melted the original slider which warped it and made it useless. With much thought I figured why not rig one out of heavy cardboard. Was quite proud of myself after this little accomplishment. Just couldn't wrap my head around the bedroom problem. Now, thanks to you, I've got it figured. IT CAN BE DONE! WE HAVE THE TECHNOLOGY! ! Thank you soooo much for sharing.
Really excellent idea(s) .. finally a solution. I’m on it. For everyone asking about thickness, take your screen to a window repair shop, they’ll determine that.
If you can't afford poly carbonate which is $99.00 for a 72x36 in. sheet, you can do what I did. Make a screen frame out of wood trim and use painters plastic sheet which comes in a roll. If you layer the plastic and stretch it nice and tight it will hold up the exhaust hose however I made an extra support just in case. Everything worked fine for me. good luck.
I hate my Casement Windows! :p It's too bad there isn't a market for this! I really don't want to mess with all this but I really like what you did! I found the casement screens at Home Depot and the Polycarbonate sheets at Lowes! Now I just need to figure out how to cut it! :p
To the person who feels the idea is ludicrous: I do not live in a tornado or hurricane prone area. As a matter of fact, we can't open our windows at all for half of the year due to the cold. The house is 38 years old and the windows are original. Never had a problem with the wind taking the crank outs off. And they have been open in storms. Including the famous Labor Day Derecho of 1998. Of course these are Andersens and not Pellas. Just shut the window if a storm brews.
+HubertJass Brilliant idea! I haven't bought an AC because I wasn't sure how to proceed with casement windows. We only need an AC for a few days in a year though but it's nice to have.
This is awesome. We've been looking for weeks for a solution. One question, though... where did you get the round fitting that you screwed to the poly-carbonate? Most of the portable A/Cs we looked at have a big ugly piece of plastic that is designed to fill the opened area of a sash window. Did you have to have this piece fabricated? If it came with your portable A/C unit, would you mind sharing the make and model of the unit?
+vncstudio i have to be honest... i dont think the idea is all that unique or original. i think the real issue is whether you can get someone handy enough to do such things.
I live in NYC in a ground level apartment without a hole for a wall through AC unit, landlord wont let me hire a contractor to blow a hole through, this is the best move for me. thanks for the great idea. like you said, most of the year the AC is put away because it is cold here, and the windows shut. hurricane coming? not only do I close the windows but I have a whole checklist of other crap I do also. this is great thank you.
We used a heavy gauge clear shower curtain ($14.00) cut to the size of the screen, clear taped to the frame. Mounted the kit that came with the unit on the bottom with a plastic hook with 2 sided tape and used the foam to seal it. A few hours labor to cut, tape, and mount the ducting.
This is such a great and cost-effective (cheap!) way to go about doing this. Did you have to cut the screen, or is it now also acting as a bug filter between it and the exhaust? What is the "foam" you mentioned? Thanks!
Did Not cut the screen, great bug filter. :) The foam came with the kit for the unit. I used the foam to seal between the duct fitting and the plastic. They sell rolls of foam tape at Home Depot that would work also.
@@valoa Material Answers: From my research, aka visiting multiple hardware stores and calling a number of glass repair, plexiglass, and mirror and window professionals. Polycarbonate: 1/8 inch is the standard for storm window/screen inserts. Call around by searching for plexiglass fabricators and wholesale. I was quoted a range of prices so get quotes! I am looking for a cut that is 24"x17.25" best price was $27.30 for plexi cut alone, most expensive quote was $80 for the plexi cut alone. Some folks will charge for the whole sheet it was cut from, some you can find a scrap piece to buy from, the cheapest was just for the size I needed. If you do not have these options I also found stock pieces at home depot for around $30 that I would need to cut down and I was unsure if it was UV coated, which can help the material last. You can cut your own hole with a plexi cutter found near the plexi sheets window isle materials at Home Depot. Bailey Sash (aluminum frame material): This is the name of the material you are looking for custom framing. I found a supplier locally at a glass store, and I also found additional options on google. 5/16 of an inch thickness is the standard to hold up to an 1/8 of an inch. You do not want a screen frame kit, I only found frames with a curved bend for the screen to bend over with rubber to hold the screen in, which would not allow plexi to slide into. You can cut the frame with a saw. Pay for assembly: I also got quotes for services to custom-build the plexi frame insert. The range I found was $100-$270. I hope this helps folks!
Awesome idea! Thanks for sharing. I also have Anderson windows with the pull out screens. Going to find some glass makers for create the insert you show.
man...this is genius! Thank you. Would you be open to doing this for my window? I will ship you my screen so that you can get the exact measurements to create a poly-corbonate window for me...honestly. This is genius!
What kind of frame profile did you use? I found 84" Lineal Frame that I can use to make a screen frame at Lowes. But it has a bend in it to press the spline into so it holds the screen. I am not sure how you fixed the polycarbonate to the frame. I am assuming you used a different kind of frame.... but not sure what it was.
Material Answers: From my research, aka visiting multiple hardware stores and calling a number of glass repair, plexiglass, and mirror and window professionals. Polycarbonate: 1/8 inch is the standard for storm window/screen inserts. Call around by searching for plexiglass fabricators and wholesale. I was quoted a range of prices so get quotes! I am looking for a cut that is 24"x17.25" best price was $27.30 for plexi cut alone, most expensive quote was $80 for the plexi cut alone. Some folks will charge for the whole sheet it was cut from, some you can find a scrap piece to buy from, the cheapest was just for the size I needed. If you do not have these options I also found stock pieces at home depot for around $30 that I would need to cut down and I was unsure if it was UV coated, which can help the material last. You can cut your own hole with a plexi cutter found near the plexi sheets window isle materials at Home Depot. Bailey Sash (aluminum frame material): This is the name of the material you are looking for custom framing. I found a supplier locally at a glass store, and I also found additional options on google. 5/16 of an inch thickness is the standard to hold up to an 1/8 of an inch. You do not want a screen frame kit, I only found frames with a curved bend for the screen to bend over with rubber to hold the screen in, which would not allow plexi to slide into. You can cut the frame with a saw. Pay for assembly: I also got quotes for services to custom-build the plexi frame insert. The range I found was $100-$270. I hope this helps folks!
@@valoa Material Answers: From my research, aka visiting multiple hardware stores and calling a number of glass repair, plexiglass, and mirror and window professionals. Polycarbonate: 1/8 inch is the standard for storm window/screen inserts. Call around by searching for plexiglass fabricators and wholesale. I was quoted a range of prices so get quotes! I am looking for a cut that is 24"x17.25" best price was $27.30 for plexi cut alone, most expensive quote was $80 for the plexi cut alone. Some folks will charge for the whole sheet it was cut from, some you can find a scrap piece to buy from, the cheapest was just for the size I needed. If you do not have these options I also found stock pieces at home depot for around $30 that I would need to cut down and I was unsure if it was UV coated, which can help the material last. You can cut your own hole with a plexi cutter found near the plexi sheets window isle materials at Home Depot. Bailey Sash (aluminum frame material): This is the name of the material you are looking for custom framing. I found a supplier locally at a glass store, and I also found additional options on google. 5/16 of an inch thickness is the standard to hold up to an 1/8 of an inch. You do not want a screen frame kit, I only found frames with a curved bend for the screen to bend over with rubber to hold the screen in, which would not allow plexi to slide into. You can cut the frame with a saw. Pay for assembly: I also got quotes for services to custom-build the plexi frame insert. The range I found was $100-$270. I hope this helps folks!
The glass place supplied and built the aluminum frame? If not, what kind of place will build the frame for you? Is Lexan the brand name of the polycarbonate?
Where did you get the glass and the frame? I'm also looking to get a portable ac unit and I have the same Andersen casement window but not sure where to get the polycarbonate. Thanks.
Hubert - where did you purchase the frame? And, does the frame have a space for the polycarbon to slide in around the edge or is it flat-mounted? Thank you.
Great idea, I think I will use the default window kit in the bottom of the new frame and have the rest polycarbonate. That will save me having to cut that big hole out.
This looks like the perfect fix, but I can't find the fitting he inserted into the poly-carbonate. It doesn't come with the A/C unit, as the A/C unit wants to use the oblong fitting that ends up fitting onto the expandable slider that goes under a sash window. I checked Lowes and they have nothing like that.
Upon further research, the fitting that is in the poly-carbonate appears to be what is called a "soffit vent". Apparently designed for venting dryer exhaust through a soffit. The hose that comes with the portable A/C unit we are going to buy (today) is a 6" diameter. There are soffit vents that size, but they are few and far between.
If you can't find a local glass and screen repair place you and want to tackle it yourself, check home depot for "screen frame kits". They also sell the lexan polycarbonate sheets which they will cut to size for you. The 6in pipe needed for venting outside appears to be a soffit vent, home depot also sells one made by speedi-products. I'd keep the vent on the outside of it to help keep bugs out. if the outside parts removable I may add a piece of screen to ensure bugs stay out. I'm going to make this very soon. thanks for great idea that's cheaper than an actual casement window ac unit and will work with my current portable ac unit.
Not to say for people on the first floor you have to run for bars across it so nobody could kick it in very easily soon as they see there's something added
@@Fawkyou187 we had a piece of lexan cut to the size of the screen, drilled 2 holes on the sides to run a piece of string through (I had an extra shoelace pack laying around so we used that). Then we ran the string through the holes and looped it around the window latches. It doesn't move all summer, since the lexan is a tight fit. should you have any play in the fit you could still do the string and use a push pin in the wood to hold the strings tight, keeping the lexan in place. Maybe I'll post a video to show it. The windows I wanted the AC units for are bay windows so even the actual casement AC units didn't fit due to the angle.
Material Answers: From my research, aka visiting multiple hardware stores and calling a number of glass repair, plexiglass, and mirror and window professionals. Polycarbonate: 1/8 inch is the standard for storm window/screen inserts. Call around by searching for plexiglass fabricators and wholesale. I was quoted a range of prices so get quotes! I am looking for a cut that is 24"x17.25" best price was $27.30 for plexi cut alone, most expensive quote was $80 for the plexi cut alone. Some folks will charge for the whole sheet it was cut from, some you can find a scrap piece to buy from, the cheapest was just for the size I needed. If you do not have these options I also found stock pieces at home depot for around $30 that I would need to cut down and I was unsure if it was UV coated, which can help the material last. You can cut your own hole with a plexi cutter found near the plexi sheets window isle materials at Home Depot. Bailey Sash (aluminum frame material): This is the name of the material you are looking for custom framing. I found a supplier locally at a glass store, and I also found additional options on google. 5/16 of an inch thickness is the standard to hold up to an 1/8 of an inch. You do not want a screen frame kit, I only found frames with a curved bend for the screen to bend over with rubber to hold the screen in, which would not allow plexi to slide into. You can cut the frame with a saw. Pay for assembly: I also got quotes for services to custom-build the plexi frame insert. The range I found was $100-$270. I hope this helps folks!
Excellent idea, I have the same windows and I hate them. I love your idea but there is one serious issue for me and that is high winds and I also live on the 6th floor. I think I would have to remove the actual window and tho I am handy, not sure about the safety risks or concerns, certainly don't want to drop the window or fall out of the window for that matter. Any suggestions on my situation?
I was worried about the same thing, but the screen you're replacing pops into a channel--it's unlikely to pop out. If you're worried though, keep the window closed while you're installing the panel and connecting the hose, and only then open the window wide.
I have Pella Casement windows, doing that has major drawback. Pella casement is half metal and half wood faces. And the outside casement frame is wood. Once the window is fully opened, the window & frame will be exposed to rains. That is not good. What are your solutions for not getting the wood damages, soaking and rotting? All wood have been coated and stained, but the wood takes in the rain.
Hi I used lexan which does not yellow from the sun had a hole cut in it at a glass shop and used Velcro tape so I can attach and take off in the winter
For air leaks: jam weatherstripping in there if your window frames or screen-replacement polycarbonate insert aren't perfectly square (they probably won't be). For condensate: choose a portable AC that evaporates its own condensate over the hot coils -- this makes it more efficient and saves you having to plumb a drain line or empty an internal tank.
I am about to undertake this method. I will let you know how my project works out. I am suprised that Anderson Window doesn't make this already as an accessory. ITs not like portable a/c units just came about.
Hi! When you went to the window store, what did you ask for to get that window insert? Did you go to a separate glass place to have the hole made into the glass? I'm looking for something like this.
With this kind of installation, would I be able to close the window as normal if the portable A/C unit was turned off? I live in a first floor apartment so I'm concerned about security when I'm not at home.
This is such a niche issue, I'm thankful there was a couple videos on how to make these, there are also kits that are very expensive and don't even work as good as going it yourself.
I did not remove the outer casement window sash. I just crank it out as far as it will go so the exhaust air has somewhere to go. Maybe a glass repair place can put weather stripping around the piece they'd make for you to close up the gaps.
I've been thinking about this problem for years, and I'm sad to say your creative solution never occurred to me. Thank you so much for sharing your idea!
*So amazingly quiet and **Fastly.Cool** in my room! 42db is at a whisper level. I bought 2 and installed myself.Very sturdy bracket and easy to adjust to fit windows of different size. Absolutely fabulous units!!*
Awesome! If I can find somebody to fabricate this, it'll be a great solution. Thanks, so much for taking the time to share your work.
Easy set up. Comes with everything you need for a snug install. Gets very cool. Thank you.
How charitable of you to make this video. Thanks
Thank you, Hubert! We did exactly this and it works great!
Those afraid of DIY, just remove your screen. Take it to the glass shop. Have them make you a piece of polycarbonate that size, framed in metal screen channel to match the existing screen, with a little pull tab to help you remove it if ever desired, with a hole cut in the polycarbonate in the size and location you need, with the connector for the AC hose(s) installed in the hole (usually you can just unscrew the connector from the standard plastic window-filler panel that was supplied with your portable AC). Take it home, use it to replace your screen, connect your AC hose, crank your casement window wide open (don't forget!!!), and you're in business. Hint: when installing this panel in place of your old screen, use some of that self-stick squishy-foam weatherstripping all around it, so you'll have a more airtight seal, while still being able to revert to a regular screen later if desired.
This brilliant plan will easily set you back a couple hundred bucks, depending on the size of the window, but it's money well spent!
Material Answers: From my research, aka visiting multiple hardware stores and calling a number of glass repair, plexiglass, and mirror and window professionals.
Polycarbonate:
1/8 inch is the standard for storm window/screen inserts. Call around by searching for plexiglass fabricators and wholesale. I was quoted a range of prices so get quotes! I am looking for a cut that is 24"x17.25" best price was $27.30 for plexi cut alone, most expensive quote was $80 for the plexi cut alone. Some folks will charge for the whole sheet it was cut from, some you can find a scrap piece to buy from, the cheapest was just for the size I needed. If you do not have these options I also found stock pieces at home depot for around $30 that I would need to cut down and I was unsure if it was UV coated, which can help the material last. You can cut your own hole with a plexi cutter found near the plexi sheets window isle materials at Home Depot.
Bailey Sash (aluminum frame material):
This is the name of the material you are looking for custom framing. I found a supplier locally at a glass store, and I also found additional options on google. 5/16 of an inch thickness is the standard to hold up to an 1/8 of an inch. You do not want a screen frame kit, I only found frames with a curved bend for the screen to bend over with rubber to hold the screen in, which would not allow plexi to slide into. You can cut the frame with a saw.
Pay for assembly:
I also got quotes for services to custom-build the plexi frame insert. The range I found was $100-$270.
I hope this helps folks!
I have casement windows too and did the same thing. Went to local glass company and used my bug screens as a template did the polycarb thing works great. I live in upstate NY so we of course do not use these for most of the year. But it solved the problem of being able to use these A/C units with out having double hung windows and dealing with trying to wrap plastic all over the place👍🏻
Finally, an idea I can work with!!! I have the same type of window. I live in San Francisco, CA., and even though it is cool outside, it's always hot in my studio. Thank you, you showed me how to deal with my window.
Same!
I just did this, thanx. Took my window to a glass guy , he cut a hole in the glass for like 6 bucks and there you go. Great idea.
Thanks for this great idea. I have been straining my brain trying to figure a way to rig a a/c in my bedroom. It also has these idiotic windows (only horizontal and on the upper part of window). I already rigged a slider kit for a regular slider type window in living room that works great. Accidently melted the original slider which warped it and made it useless. With much thought I figured why not rig one out of heavy cardboard. Was quite proud of myself after this little accomplishment. Just couldn't wrap my head around the bedroom problem. Now, thanks to you, I've got it figured. IT CAN BE DONE! WE HAVE THE TECHNOLOGY! ! Thank you soooo much for sharing.
why they make these dumb windows so much
@@NikosKatsikanis
My sentiments exactly! I think they just want ppl to suffer! 🙄🙄
this is an excellent idea, you just solved a problem that i has been thinking about for days, thanks
Really excellent idea(s) .. finally a solution. I’m on it.
For everyone asking about thickness, take your screen to a window repair shop, they’ll determine that.
genius. This is exactly the sort of setup I was hoping to see out there.
If you can't afford poly carbonate which is $99.00 for a 72x36 in. sheet, you can do what I did. Make a screen frame out of wood trim and use painters plastic sheet which comes in a roll. If you layer the plastic and stretch it nice and tight it will hold up the exhaust hose however I made an extra support just in case. Everything worked fine for me. good luck.
Thank you... I have sent this you tube to my building contractor...
I hate my Casement Windows! :p It's too bad there isn't a market for this! I really don't want to mess with all this but I really like what you did! I found the casement screens at Home Depot and the Polycarbonate sheets at Lowes! Now I just need to figure out how to cut it! :p
To the person who feels the idea is ludicrous: I do not live in a tornado or hurricane prone area. As a matter of fact, we can't open our windows at all for half of the year due to the cold. The house is 38 years old and the windows are original. Never had a problem with the wind taking the crank outs off. And they have been open in storms. Including the famous Labor Day Derecho of 1998. Of course these are Andersens and not Pellas. Just shut the window if a storm brews.
+HubertJass Brilliant idea! I haven't bought an AC because I wasn't sure how to proceed with casement windows. We only need an AC for a few days in a year though but it's nice to have.
This is awesome. We've been looking for weeks for a solution. One question, though... where did you get the round fitting that you screwed to the poly-carbonate? Most of the portable A/Cs we looked at have a big ugly piece of plastic that is designed to fill the opened area of a sash window. Did you have to have this piece fabricated? If it came with your portable A/C unit, would you mind sharing the make and model of the unit?
+vncstudio i have to be honest... i dont think the idea is all that unique or original. i think the real issue is whether you can get someone handy enough to do such things.
I live in NYC in a ground level apartment without a hole for a wall through AC unit, landlord wont let me hire a contractor to blow a hole through, this is the best move for me. thanks for the great idea. like you said, most of the year the AC is put away because it is cold here, and the windows shut. hurricane coming? not only do I close the windows but I have a whole checklist of other crap I do also. this is great thank you.
This is an excellent idea and it looks good too.
Thank you for the vidio you are a big help what parts do we bring to the glass shop for them to make it thank you Betty.
Your are so frickin clever ............................ I jjust love this.
Cute dog!! Thanks for this information. I can't wait to get my new portable A/C up and running.
Love this so much. Very creative fix AND keeps the window like a window :D
We used a heavy gauge clear shower curtain ($14.00) cut to the size of the screen, clear taped to the frame. Mounted the kit that came with the unit on the bottom with a plastic hook with 2 sided tape and used the foam to seal it. A few hours labor to cut, tape, and mount the ducting.
This is such a great and cost-effective (cheap!) way to go about doing this. Did you have to cut the screen, or is it now also acting as a bug filter between it and the exhaust? What is the "foam" you mentioned? Thanks!
Did Not cut the screen, great bug filter. :) The foam came with the kit for the unit. I used the foam to seal between the duct fitting and the plastic. They sell rolls of foam tape at Home Depot that would work also.
Can you put up a video
Nice idea! Do you get the screening framework from the glass dealer? Thanks.
Good stuff, Could you tell us where I can buy such frame and how much the thickness of polycarbonate? thanks
Did you find out what thickness?
@@valoa Material Answers: From my research, aka visiting multiple hardware stores and calling a number of glass repair, plexiglass, and mirror and window professionals.
Polycarbonate:
1/8 inch is the standard for storm window/screen inserts. Call around by searching for plexiglass fabricators and wholesale. I was quoted a range of prices so get quotes! I am looking for a cut that is 24"x17.25" best price was $27.30 for plexi cut alone, most expensive quote was $80 for the plexi cut alone. Some folks will charge for the whole sheet it was cut from, some you can find a scrap piece to buy from, the cheapest was just for the size I needed. If you do not have these options I also found stock pieces at home depot for around $30 that I would need to cut down and I was unsure if it was UV coated, which can help the material last. You can cut your own hole with a plexi cutter found near the plexi sheets window isle materials at Home Depot.
Bailey Sash (aluminum frame material):
This is the name of the material you are looking for custom framing. I found a supplier locally at a glass store, and I also found additional options on google. 5/16 of an inch thickness is the standard to hold up to an 1/8 of an inch. You do not want a screen frame kit, I only found frames with a curved bend for the screen to bend over with rubber to hold the screen in, which would not allow plexi to slide into. You can cut the frame with a saw.
Pay for assembly:
I also got quotes for services to custom-build the plexi frame insert. The range I found was $100-$270.
I hope this helps folks!
Brilliant! Best one yet
Awesome idea! Thanks for sharing. I also have Anderson windows with the pull out screens. Going to find some glass makers for create the insert you show.
was waiting to see you put it in LOL
me too, he shows how he made the window but not how to install it. helps only part way. waaaaaaaaaaaaaaa lol
I used a gym foam mat in narrow ventilation window, with duct bracket which came in kit. Paint make it fit to frame.
Is there a video you can share that you place this insert to your window frame?
brilliant!. Thanks HJ!. Question. What was the thickness you went with for your polycarbonate sheet in your setup
very good idea. thank you for the Valuable information.👍
This is exactly what I'm going to do. Great idea.
Very helpful! Thanks for posting!
man...this is genius! Thank you. Would you be open to doing this for my window? I will ship you my screen so that you can get the exact measurements to create a poly-corbonate window for me...honestly. This is genius!
What kind of frame profile did you use? I found 84" Lineal Frame that I can use to make a screen frame at Lowes. But it has a bend in it to press the spline into so it holds the screen. I am not sure how you fixed the polycarbonate to the frame. I am assuming you used a different kind of frame.... but not sure what it was.
Did you ever figure this out? I am looking to build one and came across this same problem.
@@ItsNot4Everyone unfortunately no....
Material Answers: From my research, aka visiting multiple hardware stores and calling a number of glass repair, plexiglass, and mirror and window professionals.
Polycarbonate:
1/8 inch is the standard for storm window/screen inserts. Call around by searching for plexiglass fabricators and wholesale. I was quoted a range of prices so get quotes! I am looking for a cut that is 24"x17.25" best price was $27.30 for plexi cut alone, most expensive quote was $80 for the plexi cut alone. Some folks will charge for the whole sheet it was cut from, some you can find a scrap piece to buy from, the cheapest was just for the size I needed. If you do not have these options I also found stock pieces at home depot for around $30 that I would need to cut down and I was unsure if it was UV coated, which can help the material last. You can cut your own hole with a plexi cutter found near the plexi sheets window isle materials at Home Depot.
Bailey Sash (aluminum frame material):
This is the name of the material you are looking for custom framing. I found a supplier locally at a glass store, and I also found additional options on google. 5/16 of an inch thickness is the standard to hold up to an 1/8 of an inch. You do not want a screen frame kit, I only found frames with a curved bend for the screen to bend over with rubber to hold the screen in, which would not allow plexi to slide into. You can cut the frame with a saw.
Pay for assembly:
I also got quotes for services to custom-build the plexi frame insert. The range I found was $100-$270.
I hope this helps folks!
You're a bloody genius
Very helpful video. Thanks so much.
This is a great and fairly easy idea. Thanks for explaining it.
Great idea building this , and thankyou very much for posting this vid.. What thickness polycarbonate did u use?
Did you find out what thickness?
@@valoa Material Answers: From my research, aka visiting multiple hardware stores and calling a number of glass repair, plexiglass, and mirror and window professionals.
Polycarbonate:
1/8 inch is the standard for storm window/screen inserts. Call around by searching for plexiglass fabricators and wholesale. I was quoted a range of prices so get quotes! I am looking for a cut that is 24"x17.25" best price was $27.30 for plexi cut alone, most expensive quote was $80 for the plexi cut alone. Some folks will charge for the whole sheet it was cut from, some you can find a scrap piece to buy from, the cheapest was just for the size I needed. If you do not have these options I also found stock pieces at home depot for around $30 that I would need to cut down and I was unsure if it was UV coated, which can help the material last. You can cut your own hole with a plexi cutter found near the plexi sheets window isle materials at Home Depot.
Bailey Sash (aluminum frame material):
This is the name of the material you are looking for custom framing. I found a supplier locally at a glass store, and I also found additional options on google. 5/16 of an inch thickness is the standard to hold up to an 1/8 of an inch. You do not want a screen frame kit, I only found frames with a curved bend for the screen to bend over with rubber to hold the screen in, which would not allow plexi to slide into. You can cut the frame with a saw.
Pay for assembly:
I also got quotes for services to custom-build the plexi frame insert. The range I found was $100-$270.
I hope this helps folks!
Can't this be done without a frame?
Now that's how to do it! Great video and thanks for the info
GREAT IDEA, THANK YOU SO MUCH. YES A LOT PEOPLE DO A VERY UGLY IDEAS TO RESOLVE THIS .
Thanks HubertJass. Do you remember how thick the material you used was?
The glass place supplied and built the aluminum frame?
If not, what kind of place will build the frame for you?
Is Lexan the brand name of the polycarbonate?
This was very helpful! Your dog is too cute also
great idea! Is it imperative to have the aluminum framing around the polycarbonate?
Nice. What did you use to cut the hole?
where did you get the sleeve that goest in the polycarbonite?
Many thanks! Love your dog :-)
Where did you get the glass and the frame? I'm also looking to get a portable ac unit and I have the same Andersen casement window but not sure where to get the polycarbonate.
Thanks.
How do you cut the hole out of the polycarbonate and how do you make the frame? What do you need to buy?
great idea. I actually hate these casement windows but they came with the house
Thank you, this is super helpful.
Where can I buy this pexiglass window? we have a crank on bottom right corner of window frame that opens the window.
love the dog!
Smart solution! Thanks for the video.
Really appreciate this idea! Thank you.
Hubert - where did you purchase the frame? And, does the frame have a space for the polycarbon to slide in around the edge or is it flat-mounted? Thank you.
Great idea! Don't think I can do this on my own, but will get someone do it for me!!
but thats just it: who does these sorts of things?
you can take your window to a glass guy, he'll cut a hole in the glass for you
where did u get the locking blades. I called anderson and they can't help me because the glass was changed in my windows.
I need to see a video on how to make this and parts list buddy
Great idea, I think I will use the default window kit in the bottom of the new frame and have the rest polycarbonate. That will save me having to cut that big hole out.
This looks like the perfect fix, but I can't find the fitting he inserted into the poly-carbonate. It doesn't come with the A/C unit, as the A/C unit wants to use the oblong fitting that ends up fitting onto the expandable slider that goes under a sash window. I checked Lowes and they have nothing like that.
Upon further research, the fitting that is in the poly-carbonate appears to be what is called a "soffit vent". Apparently designed for venting dryer exhaust through a soffit. The hose that comes with the portable A/C unit we are going to buy (today) is a 6" diameter. There are soffit vents that size, but they are few and far between.
Did you cut the hole yourself? If so, what tool did you use, please?
how did you cut the hole for the vent hose? I have a router, will that work?
Amazing work!!! I've had this idea but can't think of how to do the work on cutting the hole for the exhaust hose. Was it difficult to do? Good job!!!
how much did this cost?
How did you attach the glass to the screen frame?
How do you keep birds, bugs, etc. from coming into the tube leading to the outside?
how do u keep bugs from flying into the exhaust tube?
There is genius to the simplicity of this solution.
How did you cut out the hole?
How much did your polycarbonate glass cost?
So want one. what did you use for pipe to go in the window?
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If you can't find a local glass and screen repair place you and want to tackle it yourself, check home depot for "screen frame kits". They also sell the lexan polycarbonate sheets which they will cut to size for you. The 6in pipe needed for venting outside appears to be a soffit vent, home depot also sells one made by speedi-products. I'd keep the vent on the outside of it to help keep bugs out. if the outside parts removable I may add a piece of screen to ensure bugs stay out.
I'm going to make this very soon. thanks for great idea that's cheaper than an actual casement window ac unit and will work with my current portable ac unit.
Not to say for people on the first floor you have to run for bars across it so nobody could kick it in very easily soon as they see there's something added
Screen frame kit doesnt have the groove (insert) on the inside but rather on the surface. I dont see how it would work.
@@Fawkyou187 we had a piece of lexan cut to the size of the screen, drilled 2 holes on the sides to run a piece of string through (I had an extra shoelace pack laying around so we used that). Then we ran the string through the holes and looped it around the window latches. It doesn't move all summer, since the lexan is a tight fit. should you have any play in the fit you could still do the string and use a push pin in the wood to hold the strings tight, keeping the lexan in place. Maybe I'll post a video to show it. The windows I wanted the AC units for are bay windows so even the actual casement AC units didn't fit due to the angle.
Material Answers: From my research, aka visiting multiple hardware stores and calling a number of glass repair, plexiglass, and mirror and window professionals.
Polycarbonate:
1/8 inch is the standard for storm window/screen inserts. Call around by searching for plexiglass fabricators and wholesale. I was quoted a range of prices so get quotes! I am looking for a cut that is 24"x17.25" best price was $27.30 for plexi cut alone, most expensive quote was $80 for the plexi cut alone. Some folks will charge for the whole sheet it was cut from, some you can find a scrap piece to buy from, the cheapest was just for the size I needed. If you do not have these options I also found stock pieces at home depot for around $30 that I would need to cut down and I was unsure if it was UV coated, which can help the material last. You can cut your own hole with a plexi cutter found near the plexi sheets window isle materials at Home Depot.
Bailey Sash (aluminum frame material):
This is the name of the material you are looking for custom framing. I found a supplier locally at a glass store, and I also found additional options on google. 5/16 of an inch thickness is the standard to hold up to an 1/8 of an inch. You do not want a screen frame kit, I only found frames with a curved bend for the screen to bend over with rubber to hold the screen in, which would not allow plexi to slide into. You can cut the frame with a saw.
Pay for assembly:
I also got quotes for services to custom-build the plexi frame insert. The range I found was $100-$270.
I hope this helps folks!
Thank you! You helped solve my problem!
Thanks for sharing. Just what I was looking for!!!
what a great idea. I will follow your suggestions
Excellent idea, I have the same windows and I hate them. I love your idea but there is one serious issue for me and that is high winds and I also live on the 6th floor. I think I would have to remove the actual window and tho I am handy, not sure about the safety risks or concerns, certainly don't want to drop the window or fall out of the window for that matter. Any suggestions on my situation?
I was worried about the same thing, but the screen you're replacing pops into a channel--it's unlikely to pop out. If you're worried though, keep the window closed while you're installing the panel and connecting the hose, and only then open the window wide.
Great idea. Now to find someone to make me one. Thank you!
I have Pella Casement windows, doing that has major drawback.
Pella casement is half metal and half wood faces.
And the outside casement frame is wood.
Once the window is fully opened, the window & frame will be exposed to rains.
That is not good.
What are your solutions for not getting the wood damages, soaking and rotting?
All wood have been coated and stained, but the wood takes in the rain.
Hi I used lexan which does not yellow from the sun had a hole cut in it at a glass shop and used Velcro tape so I can attach and take off in the winter
@@A1A1591 no Lex and does not yellow it does cost more money though
how much money did it cost ?
Hey what thickness polycarbonate did you use?
Did you find out what thickness?
A glass repair shop can supply the materials needed. You could probably get them onlne, too.
great job, but window frames are not square...And what about condense discharge?
For air leaks: jam weatherstripping in there if your window frames or screen-replacement polycarbonate insert aren't perfectly square (they probably won't be). For condensate: choose a portable AC that evaporates its own condensate over the hot coils -- this makes it more efficient and saves you having to plumb a drain line or empty an internal tank.
I am about to undertake this method. I will let you know how my project works out. I am suprised that Anderson Window doesn't make this already as an accessory. ITs not like portable a/c units just came about.
I did not cut the outlet hole. I had the glass place cut it for me. No idea what tool they used.
Hi! When you went to the window store, what did you ask for to get that window insert? Did you go to a separate glass place to have the hole made into the glass? I'm looking for something like this.
Thank you for giving us a great idea.
Thanks so much. I could not cool my condo last summer.
With this kind of installation, would I be able to close the window as normal if the portable A/C unit was turned off? I live in a first floor apartment so I'm concerned about security when I'm not at home.
Stephanie Turney yea just shut the window, this will fit inside the window, I'm using tracks instead of clips where it slides in sideways
This is such a niche issue, I'm thankful there was a couple videos on how to make these, there are also kits that are very expensive and don't even work as good as going it yourself.
I did not remove the outer casement window sash. I just crank it out as far as it will go so the exhaust air has somewhere to go.
Maybe a glass repair place can put weather stripping around the piece they'd make for you to close up the gaps.
Thanks! This was really helpful!
Is this video dedicated to Pahla?
This is an amazing idea!
good one bro. thank you so much for your idea
Is your portable air conditioner still working?? I was curious about reliability?? Thanks.
what if windows open inwards?
Where can I get this fabricated?