Standing the Air crete Walls UP
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- เผยแพร่เมื่อ 10 ก.ค. 2018
- Putting up the wall panels for the air crete shed. Darwin designed and built it. Air Crete is lightweight, Fire Proof, and bug resistant. We use portland cement mixed with foam to create air crete. It has great insulation qualities and budget friendly.
What is Darwin Building now and saving money. Check out the video.
Hey guy's as promised here is the link to the better life challenge. I am so excited for you. Join us on next weeks live show for a huge announcement coming on the 19th of Feb. We love you all...
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I wish you would do a video in detail on "How to" join the panels to one another and the foundation.
Me too, im still none the wiser
The two of you working together is just beautiful with kids playing in the background! What Blessing!!!
In my head I kept yelling "Bar Clamps!!" while mounting the corner, LOL!! Neat stuff guys, like the way you're figuring it out along the way
Smart and practical! Well done! So many applications it boggles the mind!
I’m saying you and your wife make a great team. She’s in it and she knows all about the process. She is awesome!
Well done WIFEY for being part of it. Very nice to see. Bring back the days before iPads and online games, when families related to each other.
Wow I really impressed with your job and humble and helpful wife , they say “ behind every successful men there is a strong woman “ your job is good if you make the two joints at the 4 corners with steel and pure concrete without air and thicker, your structure becomes more stronger and stable , and can add more level upward if you can connect all with one square beam , this job is great idea to work with in combination with pure RC frame
I'd make it different way: I'd lay those panels horizontally -> it's much easier to lay them on the top of each other. And also I'd leave vertical rebars from the foundation, so every panel layer would have holes for rebars and it would make the whole structure much stronger.
I agree with this. That is how I am going to make my fence. But I will use threaded rod attached to the bottom metal rail, fence will set on stones, gravel base. This will be a pour in place with the metal frames attached to metal fence poles secured in holes by concrete. Will make form panels like the design by the guy who makes the flower bed panels. Will pour aircrete from top. When filled will cap with metal stud and secure with washer and nut on threaded rods. Take panels off the go to next section of fence and attach panels and pour. Fence will be 55 feet long in 6 foot sections and 5'9" high.
Look totally awesome!!
lookin good cant wait to see the rest of it go up
Safe travels, sending condolances. Enjoy the event and showing you foam mate to folks.
I wish I had a wife like yours helping me out with projects being kind and helpful.....btw great vids, super nice family, carry on.
EXACTLY my thought.... how to clone my wife would be a surefire HIT !!
Wow , I bet those wives feel great after seeing these comments , some don't deserve a wife at all . 👹
Lol
Dean Hudson I'll be honest I'm commenting before watching the whole vid so far. Although he is doing good job doesn't it seem like an awful lot of work to build a shed?it is nice to have a wife to help. Mine would love to help me with project like this but I couldn't handle working with mine. She would drive me nuts. Sorry for rambling let me finish the vid. Just seems like to much for a shed. Might be better for a nice room addition.
This is a good project, but I would add hold-downs to the slab and fasterners that will add shear value to the walls.
Agreed, the photographer was so poor i couldn't see a damn thing, still got no idea how to stand them up. Also won't the aluminium frame induce thermal bridging, i thought the plan was to use aircrete as an insulator? What else needs to be done to mitigate this ? Still a bit confused, but learning, can anyone else comment!, thx ?
Coming together nicely!👍🏻
very cute helper,your a luck dog ,nice video
Honey Do Carpenter awesome job!
Hey Cool job for Air creme Workshop shed. From denmark.
Very nice video. I complained about the music before. Much better. Thanks!
awesome
I love this whole idea and you guys are so creative!
Great job! Mr Everyman, aircrete has been around for a long time, but you are sending it viral. You deserve to become rich. Blessings to you and your wonderful family.
Looking good man, that's going to be huge!
Wow, its actually a large structure. It looks like a living room sized area with the stack of those monoliths all in place. It's bigger than most tiny homes. Lol
Thats some quality bug fireproof self insulating innovation.
Needs a proper aircrete grand piano.
Good job, I am going to use your idea to make raised garden planters. The wood ones last about 8 years where I am. Thanks, I wish I had seen your Idea years ago. One thing I think I would have done is put PL300 between each panel and caulking on the bottom because the smack pins raise the panels a little, just a thought.
Good job.. maybe show how you fastened the tops?
Interesting construction method
Awesome
my wife never helped me build anything, your blessed
this is so cool, I might have an idea for ya. one of the few issues with the panels i see are attaching side by side panels and of course the metal framing would be a thermal bridge. maybe an idea would be to to form with strip-able forms (2x4s) and have a couple pvc pipes running horizontally though it every 2 feet or so, then when you want to stand them just temporary brace em and then shove some a piece of 5/8's re bar horizontally through the wall sides and 90s piece lapping them in the corners and pump some grout int it. That would solve all the problems i could see with your method and you could then grout the panels together after it's done.
I was wondering do you ever think about using a pocket hole jig to put the paneling together with a bead of silicone glue in between them
Nice
Great work !
For middle and northern european climate the aircrete Wall Panels are a bit thin and so not provide much thermal insulation. For colder regions you could concidere to make them thicker.
Hint...
Install all your piping in the floor before you poor the insulating aircrete on top of the floor.
Piping for sewage, hot & cold water, all copper piping, electrical conduits, and last but not least the floor heating can be and should be inside the aircrete floor slab! For building structures made of conventional steel reinforced dense concrete, you can cast a thick layer of insulating aircrete on top. Within this thick aircrete topping layer all the above mentioned piping should be.
This construction method allows an effizient use of aircrete combined with a well insulated floor.
Of course the aircrete floor slab must be protected for moisture from the underlaying soil. That is done by thick plastik foil that forms a moisture barrier between the soil and the aircrete floor slab.
In traditional USA houses made of wood, a light weight insulating aircrete floor screte can improve living comfort a lot. The aircrete screet "floats" on the existing wooden floor. Piping could be integrated in the aircrete floor in top.
I advise to reinforce the aircrete screet with alkalic resistent glass fibers or alternatively reinforce with steel fibers. ( Glassfiebers are better since steel fibers tend to sink to the bottom while casting)
FYI standard glass fibres will solve in alcalic cementous environment, the special alcalic resistent glass fibers however will not dissolve!
Do not vibrate wet aircrete since the solids (Sand) will sink to the bottom.
Regards
Greattimez in sunny Españistan
I like your videos. Are you making panels with windows too? Seems to me you would put rough sides all facing out and regrout them after you assemble the shed. Safe travels!!!
Incredible another fantastic video ,i wonder how many 1000s of people are now copying what you are doing and teaching us ,Thank you Darwin, paul.
Yes thank you Douglas many years ago we experienced this ,but a timely reminder ,keep safe PD.
There's so many fish in the sea.....this guy (and young lady) found out they swim "near perfectly/ respectfully) together. Do you think He helps Her like She helps Him?
Love it! A suggestion, with all respect: almost the whole video (min1:30 to min630) was spent standing up the two corner panels. What's involved in that task could have been condensed, mucho. Switch to fast(er)-forward where there are no specific instructions - but don't edit the bloopers. Nicely done.
granted it will out last a wood structure, i don't know about the budget friendly part. What is your total cost on this shed?
Would be cool if you could mold interlocking tongue and grooves along the edges to fit into each other.
Did I miss you making the walls plumb?
Since these panels are so light, why not make them larger, like 4x8?
You sure put a lot of time, effort and money into this concept. What are the advantages of air Crete over regular insulation and sheathing?
Seems like one would want to be wearing gloves, working with all that sheet metal. Looks good in an instructional vid too.
An impressive project. I really like the fireproof/resistant material, living in N. California fire country. A little prior planning with the kids wouldn't hurt.
Do you think this same process could be accomplished with 24" on center vs the 16" on center metal studs and still have the same strength?
Super, супер!!!! 👍
Rusty here
Hi there I had one question about your shed building. if you didn't use the metal studs is there another way that the walls would be strung enough to connect and hold the wight of snow or even high winds.
Ever seen a prefab slab building go up? ;)
Wouldn't you be better off doing ICF given the advantages of using foam blocks to lay out your structure??
Hello, I'm interested in this kind of foam-made material. please how can I buy the foam-generating structure? thank you and I expect some directions from you. Thank you.
are you tack welding them ?
Can you make video on foam how do you make
Hi HoneyDo Carpenter. Just one question. How many panels can u build with one bag of cement? Thanks
Very nice. I think what makes you great is your beautiful partner. Blessings to your family.😁
How did you stitch the panels together?
Is it quicker to do this start to finish than to lay blocks? Or do we need to wait for aircrete slabs to become commercially available?
Several manufacturers available for several decades, especially out of Mexico. Look up AAC products. Hebel is one can can think of off the top of my head.
Did you get it Permitted and pass inspection ???
What is the difference in your product and lightweight concrete?
The key to making blueprints is to follow them...
Great job! Congratulatios! How much is the weight of a single panel?
I have been following the videos and in one passed Darwin shared they come in at 45 pounds ea
@@devinmcaluliff7001 Wow 45 lbs per panel. that means each wall is over 400 lbs
you dont break it apart from the molding form?
AMIGO TE SALUDO DE GUATEMALA, QUE MEDIDAS TIENEN TUS PANELES Y QUE PROPORCION USASTE PARA CONCRETO LIVIANO? GRACIAS
I'm a bricklayer and I'll go faster and stronger with block. Have re-bar out of footing and up hollow block. Fill with concrete up to bond beam on top. Basic stuff.
hmmm I got a few questions, hope you will reply
The steel stud box is 16 inches, I assume
Should you built special corner pieces with an extra stud for the inside corner
Does the foamcrete hold screws if you screw into the foamcrete.
What would the R-rating be on that 3 5/8 thick wall
Now think about running a waterline through the walls that could heat the walls with a rocket stove heater
Could this be suitable for a home living space?
Have I got you thinking
It's great that you share with others for DIY
HMMM spell checker doesn't know what to do about "FOAMCRETE", LOL
Are you near Edmonton Alberta? I am.
Pretty cool. You could save some money and loose the thermal break by not using metal studs.
What is tying the panels together structurally?
Hurricane type straps and c channel top and bottom
Маладец ! Удачи тебе и твоей семье.🇧🇾
Could u get up close so I can see how ur connecting panel to each other and the foundation
Metal track, and metal trim on each of the panels. A simple screw through the sheet metal track into the edge around the panel and they are held together. Alternatively if he hadn't used galvanized steel, they could have been welded together at the seams.
working for dt
..sorry if I missed it.. What is the approx Weight of one of those panels, TIA
80 lbs
What is wrong with form wall and pouring the same air concrete
What would Matt risinger do?
BRASIL
why is no one else worried about how out of plumb the wall panels are?
How come you don't remove the forms.
What is the weight of each panel?
Is that code compliant?
como sujetas los paneles arriba
Where did you get the frame
I made them its on you tube
Por favor responda quais são as medidas usadas de materiais.
Please answer which measures are used for materials.and water sand and foam?
This is an interesting project but some of these choices i'm finding confusing. Your building highly insulated concrete walls put your putting them in sheet metal that is going to conduct heat at every seam. Look at any house with aluminum frame windows. There is a reason why they are not used anymore except ones designed with thermal breaks. Also the form is sized the same as the channel on the foundation so I assume there is issues getting the panels to drop all the way to the bottom. It seems to me that if these walls were made in a similar fashion but a release agent was used and the forms were reusable then they would drop right into the sheet metal stud footer and you could use construction adhesive at all the joints that would be insulative and structural all at a lower total cost of building it. With a reusable form you could also do the tongue and groove you spoke about in an earlier video without having a very expensive custom sheet metal roller setup. Wood is a lot easier to shape than sheet metal.
john sawtell - keep in mind the shed won't be heated so that shouldn't be as big a problem - condensation is the different between inside and outside temps... even ambient heat from the sun shouldn't be an issue because the insulative quality of the aircrete should keep it fairly cool - depending on what he uses as a roof...
Sorry but none of your response makes any sense. The resistance to temperature change has nothing to do with if it is heated or not. Condensation is when water in vapor form reaches maximum saturation and changes state back to a liquid and not what you stated. The sheet metal is a conductor of heat and that fact does not change regardless of other materials used.
john sawtell - whatever... a heated house gets condensation on the windows, unheated doesn't... heated air holds more water than unheated air.
The steal frame adds zero stiffness and minimal strength. The wood as I spoke of would only be used for reusable forms and can be made with only a table saw. I thought the whole point of this "only a shed" was to be used as a test so the end product was something secondary. I would think that if you are trying to improve a design of insulated concrete panels then bringing up an issue that would impact that performance would be helpful. In his videos Darwin said he appreciated input. It would seem that some of his followers are not.
richard mccann dude, STOP SHOUTING!
Whats the weight of each panel
Hey honey do what kind of a Villas at drill that has the handles on the side I've been trying to find when I can't find one anywhere and I don't know what kind it is I see you with one and a couple other people that have aircrete videos with one I want one but I don't know where to get one I don't know because I don't know what it is can you please tell me what kind of drill that is I'd appreciate it thank you
What is the approx weight of each panel?
Size?.......24 by 96?
Thickness?
The cement slur should be about 125 lb/cf. The weight of the panel depends on how light the foam is and how much you use. Keep in mind that the strength of the aircrew is inversely related to the amount of foam used. Heavier is stronger. Lighter is weaker. Different densities will be appropriate for different situations.
You seem to like living in walls.
This guy just got 184,000 views making wall pillows
What’s the foam brand name
I created a foam machine that uses suave shampoo with water 32 parts water to 1 part shampoo. I sell kits for the Foam Mate machine that I invented for less than 100 Dollars go to honeydocarpentershop@gmail.com then clicl on the store tab
Парень молодец! Но почему сыновья вам не помогают в домашних делах?
Well done guy! But why sons do not help you in household chores
Co to za cement że jest taki lekki?
I guess I am missing the point of this. I would think it would be much easier/faster/cheaper to build a stick built shed and have the inside sprayed with expansion foam.
Termites!
Veloiu Mihai
Time lapse
Kids barefoot in the work area near sharp metal and drill??? It's a no no
I vote for an aircrete wall at the mex Border. That would prevent US citizens to spread in Mexico.
Hint: .fresh up the history of the wall between east ne west Germany
Out
It's getting dark already
Please *NO MUSIC*!!!
I shuddered watching the barefooted kids walking around the exposed edges of the sheet metal floor plates.
Looks great...unless that is you happen to understand a bit about structural integrity and building. So....what consideration was given to creating a safe living space? There is obviously no type of consideration given to codes here, as these walls are terribly fragile at least as they appeared to be installed here. No utilities it appears, but am about to look at other videos to check that out. But there is nothing to hold the panels to the floor except the steel channel? And the corners...well it was not clear how you fastened them together but there again...appeared to be nothing but some strap you put on the top of the two pieces that met at each corner.
Can you please address these types of concerns as the whole point of building is to create safe spaces for humans, not just being cheap or using Aircrete for the sake of using Aircrete - if the space falls apart at the first stiff breeze, it is useless.
You better enshort the video is too long
You should talk less .