Considering the majority of this type of content, this is damn impressive. Buildings still run down, floor is dirt, and men still do honest work. A CNC machine? Eye protection? Gloves? Impressive. Ever notice the creative jigs, tools, etc in these videos? Someone figures out a process, gathers the equipment, builds simple jigs, and put people to work. As always, there is a behind the scenes person pulling the strings. And making the money. Damn. I just described America.
I didn't see any heat treatment. Soft iron gear? Chemical effects give it a color as if it had been broken by heat treatment. Didn't the material harden from so much soaking?
@@azrael834 no..... the metal looking tank. Brown in colour (liquid) its bubbling, which makes me think its heated. There's a tall gas cylinder on the left. You will notice for the latter stages, they don't handle the gear by hand, but rather carefully on the end of a slight hooked long rod. Maybe they have been heated somewhere.
@@chrisbis36ify If you look at it, it picks up the waiting parts from the ground with the hook tool, which cannot be hot. The angle tool is needed because there are caustic liquids in the barrels. You can't dig into it with your hands. It is possible that these parts were heated in one of the phases that were left out, but then they should have been heat treated immediately while the metal was still glowing. And because of that, he would have already discolored. The way I see it, they use various acid tricks to make a hardened level, as if that would have happened.
If I ran the place, I would spend a few days making work tables, carts, and organized racks. Get all of the work up off the ground. It seems very inefficient to me. The amount of unnecessary energy that is expended simply picking parts off of the floor/ground is huge over time. But they do make good parts with the machinery that they have. I'm not sure though if the steel is tempered properly for its end use.
@@edschultheis9537 from what I've seen throughout the years is in Pakistan and India the worker is "expendable", they're basically slaving away, (just remembered, EGYPT TOO! Egyptian workers in Jordan and much of the middle east are worked to death), in Jordan, it was cheaper to bring a bunch of Egyptian workers to carry bricks up a 7-floor building for an entire day than it is to bring a truck with an extendable boom that'll do the work in less than an hour. they owner simply doesn't care, he doesn't see the workers as human.
Agreed. By the time these workers at 45 they are so riddled with pain they can hardly work. How hard would it be to have a bench connecting all the stages.
В Индии это похоже на фетиш. Смотрел много видео. Везде кидают на землю, потом с трудом поднимают. И везде грязь и пыль. До культуры труда им очень далеко.
@@edaminev Возможно ли это как-то связано с кастовой системой, высшая каста бросает его на землю, чтобы низшая каста могла его подобрать, тем самым утверждая свою власть?
Всегда с восхищением смотрю подобный контент! Старые станки, отсутствие нормальных человеческих условий для работы, но люди знают свое дело и имеют огромные знания, опыт! Респект и Уважение!
@@chack1965Зака́лка, или закаливание, - вид термической обработки материалов (металлы, сплавы металлов, стекло), заключающийся в их нагреве выше критической точки (температуры изменения типа кристаллической решетки, то есть полиморфного превращения, либо температуры, при которой в матрице растворяются фазы, существующие при низкой температуре), с последующим быстрым охлаждением.
Can not believe the 'throw-away' nature of each stage of manufacturing...... instead of let's say sliding the rings over a slightly angled tube or pole that the product can slip down. Easy materials handling thereafter
9:27 an unskilled eye might say impressive work, a skilled eye will have a look if all the teeth have the same length/shape otherwise the transferred speed will be not continuous per rotation. That said I manufacture precision gears myself. 11:03 looks bad ... failed production or within the specified tolerance? 14:10 the gear teeth don't seem to look the same (height) so either there's a problem with the fixture or with the gear hobber.
From what I've observed in these videos from Pakistan, a lot of stuff is made this way in small factories and roadside shops in poor conditions, but it's sufficient for the industry there. Parts are probably inexpensive, they wear out fast from hard use, are replaced, and the old parts are melted to make new parts. They recycle everything. That part of the world is undergoing its industrial revolution, just as the West did about 150 years ago - except they have the advantage of a lot of new techniques the West did not have then.
Lack of heat treating was strange to me. Surely that would increase the strength a lot? I see it promoted by western gear manufacturers. Also being precision ground not sure how that differs from a cob like in this video though.
What I can't understand is why create something then throw it on the ground which the makes someone have to pick it up and carry it to another place then throw it on the ground only to have the same process repeated until the product is finished? Can they not get better organized?
They dont care about the backs of their employees. Could You imagine how much better this operation would look with some benches and some wheeled carts?
Es muy increíble la fabricación de estas volantas por Ustedes. Me agrada mucho la coordinación de todo el equipo, ese compañerismo para que todo salga bien. Deberían hacer una sucursal en Cali Colombia, yo invertiría.
A lot of people like instant gratification and the act of throwing something and it making noise gives them that subconscious buzz. Have to explain to them in a particular way that it just dings the metal and hurts everyones ears and they stop.
the chemical treatment is simply black oxide treatment, it is a common enough treatment for ferrous parts that simply gives some rust resistance, it is not meant to enhance strength
@@husainzaidi1527Pig iron is a crude form of impure iron derived from smelting iron ore. Ring gears such as these in the video are made from steel which is a far higher quality processed material than pig iron.
@@swarfsRing gears are not hardened. I have replaced many flywheel ring gears over the years and to remove the old worn gear we simply drill a hole just beneath the teeth and give it a couple of blows with a hammer and chisel. They are quite soft and ductile.
@@howardosborne8647 The body of the ring gear is not hardened, it has to be more ductile to shrink fit and grip onto the flywheel. The teeth are hardened to resist wear, typically to over 45 Rockwell hardness.
Flywheel ring gear is used for starting the engine. It connects to the starter motor via a solenoid. I hope this material is not plain Mild Steel, as that won't survive the brutal torque on it.
Ellerinden nur gibi emek çıkan emekçi kardeşim çalışma şartları çok ağır ve ilkel Allah hepinizin yardımcısı olsun. Patron parasına para katarken biraz sizlere daha güzel bir fabrika veya işletme kursun
Segun mi opinión trabaja con acero AISI 1045 o AISI 4140, y el endurecimiento lo realiza con proceso de NITRURADO en Sales , buena técnica, falta adecuarse un sistema Lean y 5 Ss mínimo mas el tema de seguridad personal.
A técnica da peça não discuto, mas a maneira de fabricação (om/organização e método) e mais o ambiente de trabalho não são de uma fábrica. Muito rudimentar e poluído. Pobres trabalhadores. Alias vendo outros vídeos, é característica deste país.
Когда маслом смазывали было видно, что это только для видеосьемки делают. Все следы масла на земле и на столе были свежими старых пятен не было. Обьясняется просто: они обычно не смазывают так тщательно: просто масляной тряпкой с одной стороны детали мажут и суют в пакет. За несколько дней масло пропитывает всю деталь.
Hardening requirement unknown to this Worker. Gear teeth, how many days will last? Ring gears are made of Carbon steel, at least 0.35% C, but not with wrought iron or Mild steel.
My God, the cutting disc without any protection, if it breaks, pierces his body, I don't understand these types of people, they don't use any type of safety equipment...
Considering the majority of this type of content, this is damn impressive. Buildings still run down, floor is dirt, and men still do honest work. A CNC machine? Eye protection? Gloves? Impressive. Ever notice the creative jigs, tools, etc in these videos? Someone figures out a process, gathers the equipment, builds simple jigs, and put people to work. As always, there is a behind the scenes person pulling the strings. And making the money. Damn. I just described America.
Судя по качеству последних европейских и азиатских моторов и других агрегатов основным поставщиком деталей для конвеера являются вот эти вот ребята.
😂 Да тут еще хоть какое-то качество наблюдается!🤣
Нифига, у них теперь еще и полноценный ЧПУ токарный появился!
в 21м веке люди живут!
И гнутый электрод отменили 😅
that guy on the drop saw is soooo Mad Max
I didn't see any heat treatment. Soft iron gear? Chemical effects give it a color as if it had been broken by heat treatment. Didn't the material harden from so much soaking?
That's why they make so many of them, they only last three months probably.
12.35 ish onwards. Looks like hot salts infusion to me. Then rinse, then neutralise. He then blackens them and finally oils.
@@chrisbis36ify In a plastic barrel with some chemical balls in it? He doesn't look hot. Neither is iron.
@@azrael834 no..... the metal looking tank. Brown in colour (liquid) its bubbling, which makes me think its heated. There's a tall gas cylinder on the left.
You will notice for the latter stages, they don't handle the gear by hand, but rather carefully on the end of a slight hooked long rod. Maybe they have been heated somewhere.
@@chrisbis36ify If you look at it, it picks up the waiting parts from the ground with the hook tool, which cannot be hot. The angle tool is needed because there are caustic liquids in the barrels. You can't dig into it with your hands. It is possible that these parts were heated in one of the phases that were left out, but then they should have been heat treated immediately while the metal was still glowing. And because of that, he would have already discolored. The way I see it, they use various acid tricks to make a hardened level, as if that would have happened.
Imagine if they put the gear on movable carts rather than throwing it on the dirty ground after each step of the process
If I ran the place, I would spend a few days making work tables, carts, and organized racks. Get all of the work up off the ground. It seems very inefficient to me. The amount of unnecessary energy that is expended simply picking parts off of the floor/ground is huge over time. But they do make good parts with the machinery that they have. I'm not sure though if the steel is tempered properly for its end use.
@@edschultheis9537 from what I've seen throughout the years is in Pakistan and India the worker is "expendable", they're basically slaving away, (just remembered, EGYPT TOO! Egyptian workers in Jordan and much of the middle east are worked to death), in Jordan, it was cheaper to bring a bunch of Egyptian workers to carry bricks up a 7-floor building for an entire day than it is to bring a truck with an extendable boom that'll do the work in less than an hour. they owner simply doesn't care, he doesn't see the workers as human.
Где по другому. @@karoma7898
Первый раз увидел работника в ЗАЩИТНЫХ очках...
Просто очень ветренно.
это для сюжета. очки дороже рабочих нидай бох поцарапают!
Главное в платьях работают, а если затянет.
@@СергейАрефьев-ч9н этот негр сломался несите следующего.
Кольца не закалили, просто сделали вид(заворонили), что они закалены вот такой вот хлам и продают
@@davkras1942 Феном можно нагреть "спец"
Так сталь низкоуглеродистая😂😂😂😂😂😂
Какая-нибудь ст3. Вон она как легко в бублик сворачивается. Швы на такой стали будут незакаленные.
@andipak никакого обнана! настоящее японское качество!!!
@andipakни не нуждаются в закалке
если углерода меньше 0. 3% то сталь и не закалится
With the equipment available and those conditions, what these skilled workmen produce is nothing short of remarkable, well done.
Remarkable is the word
I'm fascinated by these videos, at every stage the item is thrown on the floor, why not use benches, that'll save some backache..
Agreed. By the time these workers at 45 they are so riddled with pain they can hardly work. How hard would it be to have a bench connecting all the stages.
They do all their work from off the ground !!! My back wouldn’t last 5 minutes 😩
В Индии это похоже на фетиш. Смотрел много видео. Везде кидают на землю, потом с трудом поднимают. И везде грязь и пыль.
До культуры труда им очень далеко.
@@edaminev Возможно ли это как-то связано с кастовой системой, высшая каста бросает его на землю, чтобы низшая каста могла его подобрать, тем самым утверждая свою власть?
@alexbaxter9512 that's the dumbest thing I have read in a long time.
Всё отлично,но зачем бросать заготовки напол,бросайте в банки потом их проще передать на другой процесс и ненадо поднимать с пола
Labour is cheaper than jars!
Чтоб железка знала где её место!
Вы не понимаете, это часть национальной культуры производства.
Mechanically inclined goat farmers.
так положено! еще надо скотчем обмотаться ебнуть кувалдой и какимто говном обмазать держа деталь ногами
No hardened?
It is not always beneficial to harden some gears because they may actually wear faster and crack under the constant starter gear engagement.
@@sgtbrown4273 but they need to be tough because the gear from the starter is pretty hard/tough. It would wear down a too soft metal fast
Is the chemical treatmentphosphating to prevent rust.
Всегда с восхищением смотрю подобный контент! Старые станки, отсутствие нормальных человеческих условий для работы, но люди знают свое дело и имеют огромные знания, опыт! Респект и Уважение!
Может это наше будущее... Только такие, мы уже сдали в металлолом...а другие, нормальные, нам, не продадут...
Термообработки я так и не дождался.
Химическая закалка.
@@sergeytestov4865 бендикс живее будет))))
@@chack1965Зака́лка, или закаливание, - вид термической обработки материалов (металлы, сплавы металлов, стекло), заключающийся в их нагреве выше критической точки (температуры изменения типа кристаллической решетки, то есть полиморфного превращения, либо температуры, при которой в матрице растворяются фазы, существующие при низкой температуре), с последующим быстрым охлаждением.
@@chack1965сам придумал или кто подсказал?)
@@chack1965еще смотри не скажи кому😂
Good videos ! 👍
Can not believe the 'throw-away' nature of each stage of manufacturing...... instead of let's say sliding the rings over a slightly angled tube or pole that the product can slip down.
Easy materials handling thereafter
На высокочастотник для закалки зубьев ещё не заработали видимо. Столько труда впустую😮
Nice Process....❤❤❤❤❤..
Я увидел чудо: в Пакистане есть станок ЧПУ.
Я слишал, их всего три на всю страну)
Dizem que eles tinham 5 ,mas venderam 2, pra China
9:27 an unskilled eye might say impressive work, a skilled eye will have a look if all the teeth have the same length/shape otherwise the transferred speed will be not continuous per rotation.
That said I manufacture precision gears myself. 11:03 looks bad ... failed production or within the specified tolerance? 14:10 the gear teeth don't seem to look the same (height) so either there's a problem with the fixture or with the gear hobber.
The devil is in detail .
Nice Observation!
Nie hartowane
@@wojtas-4 it's for a Suzuki Mehran, not for a car .... (just a joke)
From what I've observed in these videos from Pakistan, a lot of stuff is made this way in small factories and roadside shops in poor conditions, but it's sufficient for the industry there. Parts are probably inexpensive, they wear out fast from hard use, are replaced, and the old parts are melted to make new parts. They recycle everything. That part of the world is undergoing its industrial revolution, just as the West did about 150 years ago - except they have the advantage of a lot of new techniques the West did not have then.
Lack of heat treating was strange to me. Surely that would increase the strength a lot? I see it promoted by western gear manufacturers. Also being precision ground not sure how that differs from a cob like in this video though.
What I can't understand is why create something then throw it on the ground which the makes someone have to pick it up and carry it to another place then throw it on the ground only to have the same process repeated until the product is finished? Can they not get better organized?
They dont care about the backs of their employees. Could You imagine how much better this operation would look with some benches and some wheeled carts?
Es muy increíble la fabricación de estas volantas por Ustedes. Me agrada mucho la coordinación de todo el equipo, ese compañerismo para que todo salga bien.
Deberían hacer una sucursal en Cali Colombia, yo invertiría.
Следующее видео хочу о производстве индусами турбореактивных лопаток))
The Russians would be first to buy them.
@@metricstormtrooper сало уронили
Is there a reason why at the end of every part of the process of making these things that they are thrown to the ground .........why ???????
I watched a motorcycle tank manufacturing earlier, also with that delicate item, thrown to ground. 😢
Main reson to throw them is that the rust goes off... 😊
You forgot "hit it with a hammer"
A lot of people like instant gratification and the act of throwing something and it making noise gives them that subconscious buzz. Have to explain to them in a particular way that it just dings the metal and hurts everyones ears and they stop.
Material saving good 😊
That chemical treatment is done to make it look like the gear has been heat treated. Those are mild steel rings and they will not last long.
the chemical treatment is simply black oxide treatment, it is a common enough treatment for ferrous parts that simply gives some rust resistance, it is not meant to enhance strength
Normally, Flywheel Ring is made of Pig Iron.
You just buy a pack for spares
I am using it since many years it's work for long at least 2 years or more
@@husainzaidi1527Pig iron is a crude form of impure iron derived from smelting iron ore. Ring gears such as these in the video are made from steel which is a far higher quality processed material than pig iron.
Amazing work
High-quality steel manufacturers, production and sales companies
I wonder how long is the time span between fatal/serious injuries at work ?
Sir ap se rabta kis trha se ho ga
Glad to see them taking all the necessary safety precautions.
No heat treatment i like my flywheel ring that will last a few months
I thought hardening was essential?? For starter rings. I can't believe it's not hardened.
Isıl işleme gerek duymuyorlar deneme yapılmış daha önce
@@swarfs that's what she said
@@swarfsRing gears are not hardened. I have replaced many flywheel ring gears over the years and to remove the old worn gear we simply drill a hole just beneath the teeth and give it a couple of blows with a hammer and chisel. They are quite soft and ductile.
@@howardosborne8647 The body of the ring gear is not hardened, it has to be more ductile to shrink fit and grip onto the flywheel. The teeth are hardened to resist wear, typically to over 45 Rockwell hardness.
ТОПГАН ПУЛЛАРИНГГА АЛЛОХИМ УЗИНИНГ БАРАКАСИНИ ЗИЁДА МУЛ КУЛ КИЛИБ БЕРСИН ...АМИН...❤❤❤❤❤❤❤❤❤❤❤
Weird how you don't line the rings up before making the gear teeth
Pls let me know with company name.
is it prohibited to clean the surrounding in pakistan?most of the factories are stink and dirty....
What's it to you? Do you work at a Chinese factory?
@@northernmetalworker real talk....working here in Korea....
@@alfrescabanilla2504 Korea is more expensive than Pakistan.
Their bosses do not care, they want product
But if clean more productivity = more money
why are these rings not hardened, not going to last long
Flywheel ring gear is used for starting the engine. It connects to the starter motor via a solenoid. I hope this material is not plain Mild Steel, as that won't survive the brutal torque on it.
Ellerinden nur gibi emek çıkan emekçi kardeşim çalışma şartları çok ağır ve ilkel Allah hepinizin yardımcısı olsun. Patron parasına para katarken biraz sizlere daha güzel bir fabrika veya işletme kursun
Heat treatment is ignored deliberately. They want frequent damage of gear to attain more business.
Без закалки это не законченное изделие!
зато с щелочным воронением
Да ктож знает, ктож знает)
Bhai ye company kahn hai
Do you not work when it rains?
Cool and good enough for small engine that crank over easy they should last a while but they really should be tempered steel for bigger ones
OK I see you working very good
Segun mi opinión trabaja con acero AISI 1045 o AISI 4140, y el endurecimiento lo realiza con proceso de NITRURADO en Sales , buena técnica, falta adecuarse un sistema Lean y 5 Ss mínimo mas el tema de seguridad personal.
A técnica da peça não discuto, mas a maneira de fabricação (om/organização e método) e mais o ambiente de trabalho não são de uma fábrica. Muito rudimentar e poluído. Pobres trabalhadores. Alias vendo outros vídeos, é característica deste país.
Really good work
Everybody is complaining about them trowing it on the ground again and again, these people don’t have backaches they are backaches
These people work good job
Primeira vez que vejo nos videos alguém usando proteção individual EPI.😊
Plz name that welding process
Butt welding.
@@seanhammon6639 Butt is the type of joint, the welding is sorta like spot but I don't know the real name, a chain's links are welded like this.
good working.
Can I get number this factory?
Good to see improved safety. Modernization too. Good work guys! Allen in USA.
OMG. It's like a 19th century.
Good👍👍👍👍👍💯💯 pl s
Good.😎👍
Tator mai use hota h
ого! импортозамещение подвезли!
Muito bom gremalheira para o volante de partida de carros e caminhões, parabéns bonito trabalho, BRASIL.
Когда маслом смазывали было видно, что это только для видеосьемки делают. Все следы масла на земле и на столе были свежими старых пятен не было.
Обьясняется просто: они обычно не смазывают так тщательно: просто масляной тряпкой с одной стороны детали мажут и суют в пакет. За несколько дней масло пропитывает всю деталь.
Штото я с химией не разобрался, это что цементная?
Where is the heat treatment
Mehran is like Maruti suzuki 800, older version. Which only rich ppl can afford in Pakistan.
There must be a lot of "rich people" in Pakistan, judging by the number of ring gears they are making... these certainly, guys are not rich...😧
Great 👍
7:45 what a precision, tolerance of maybe +-1mm.
Cho hỏi dung dịch màu cam của các bạn là chất gì vậy?
They’re working hard even though they’re not wearing any protection gears to work but still make the job done perfectly.
I'm never buying a Suzuki now...
didn't know chocolate milk could be used as cutting fluid
شیر شکلات نیست ، آب صابون هست
آب صابون ترکیبی از سود آهن و گازوئیل و آب و چند مواد دیگر میباشد
2:00 impressive, first safet gear i've seen from these vidoes, might be time to hire hr worker to give a pat on the back .
Heat treatment was not done on this product..it is not strong..and it will be damaged with the car's starter gear.....
Very good
A master piece
Muchas bendiciones
Saludos desde República Dominicana
Vines dlya maxavika
All those chemicals get dumped into the local waterway (river) when they're finished with them
Nice ❤Nice
Покрасили шестерню якоби она термообработана))
Ага, мало того что сырая , так еще и сварена...
@@SilverRainSR свареное не может быть сырым
@@МихаилПетров-я6ц 🤣🤣🤣🤣
10:17 Последний зуб даже не торцанули.
I wanna know what manufacturer buys from them to know who to avoid
GOOD JOB
What about hardening the teeth?
Hardening requirement unknown to this Worker. Gear teeth, how many days will last? Ring gears are made of Carbon steel, at least 0.35% C, but not with wrought iron or Mild steel.
Pl. Safety guard provide
why is everyone's hair so perfect?
the ones with bad hair are older, they're probably dead due to lack of protective gear.
Mặc đồ này nhìn sợ thế nào ấy...sợ bị cuốn vào thì nguy hiểm lắm...
I can't see this material lasting without the proper case hardaning process. 🤔
Without tempering ⚙️ would wear fast.
Отрезной круг без защиты ,ни какой техники безопасности.
защиту трУсы придумали, кто не рискует тот не пьет шампанское
Lavoro sicuro secondo le più elementari leggi sulla sicurezza del lavoro
You need more tables to treat you back with care.
Dude, look at where they are. Just having tables is a bonus lol
My God, the cutting disc without any protection, if it breaks, pierces his body, I don't understand these types of people, they don't use any type of safety equipment...
Ainda bem que a segurança no trabalho e nota 10
wahhhhhhhhhhhhhhhh
സൂപ്പർ
Sensacional parabéns
Так вот откуда запчасти для автоваза
опередил. с языка снял🤣🤣🤣🤣
The guy with goggles at the cutting grinder machine looks like he was a liquidator from the chernobyl power plant
3:13 that's one way to use gloves...
Assalam o Alaikum. Muhtram Aap ka nmbr mil sakta hai?
I got nothing but R.E.S.P.E.C.T. Just saying :O)