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Matt, The aerospace industry has been experimenting with "Open Rotor" designs for nearly 40 years now. The 20% fuel savings was known about in the 80's, but the noise and perception of passengers riding on a "propeller plane" instead of a "jet", along with fuel prices dropping prevented it from becoming mainstream. My dad has patents on some of this tech dating back to the late 80's and early 90's. en.wikipedia.org/wiki/Propfan
I had this idea over 20 years ago after hearing about a plane with toroidal wing, but got told that "if it was any good, someone more educated would have done it already." Thanks a lot, dad.
I'm surprised by the absence of mention of the one word most engineers dread "turbulence", the design seems quite genius dealing with the turbulence and the fluid dynamics that come with the wing tip vortices. Dealing with the turbulent flow and harnessing it is definitely more than 2 birds in 1 stone. It's the entire flock :P Definitely looking forward to the developments and applications. Thanks for the wonderful video covering topics like this as always.
And just imagine what we could achieve when we changed the traditional props on airplanes to these and changed those fan blades on turbofan jet engines to toroidial shapes. Now that would be interesting to see what sort of gains in power and fuel savings we would get there.
If a toroidal prop dissipates wing tip vortices, I wonder if the same design can be applied to a stationary prop; a wing? Maybe designing a stationary airfoil that incorporates such a design would improve flight capabilities of stationary wing aircraft?
@@ryanhungerford6448would the lower surface area of your new wing design also cut lift. Winglets already cut the leading edge vortices tip of most commercial passenger aircraft. It could definitely benefit current turboprop noise where these props already offer lower fuel consumption. Would it allow for a faster turboprop speed? I recall some speed limitations were due to leading edge tip damage as the local air nearby went supersonic
Nah, you do not need that- what you want to know is what will happen when you hit surface of the road, on your way down to a local lake...and how much $$ bills you will lose doing it.
Edit: There actually might be something more to it... I can't say more so make of that what you will. I work for a marine propulsion engineering company. The props engineering team had a look into this and found the boosted efficiency claims to be wildly overstated, at least for the larger vessels we supply. As with most things, if it seems too good to be true, it usually is. They're a brilliant idea for drones though!
There's a boating channel on yt that tested the marine props. They seems to be tailor made to the specific engine setup. And the efficiency is mainly during half speed. Going full tilt removes any efficiency benefits and brings it on par with traditional props. But they have pretty fantastic stats when running them in their optimal conditions. Their price makes it somewhat infeasible right now however. How it fairs on huge ships are yet to be evaluated I think.
@@brucec954 They also have CPP systems (Controllable Pitch Propeller) so they can keep their shafts spinning in one direction regardless of forward or reverse.
@@KoRntech The 105% was specifically at that 4000 RPM range. This why they only account for about a 20% fuel efficiency increase. If you operate outside that range there is not as much difference. That is usually how sales graphs work, they only grab the best case scenario.
@@untitled795 as a network engineer, I use principles in biomimicry 🦋 to optimimize networks and resources, to expedite fulfillment of requests, logistics 💫
For scenes where movement is important to illustrating something (i.e. I can't just pause the video and get enough information), like at 5:12 and 6:01, I would recommend making those clips longer (or putting them on a loop if they're short). I am repeatedly having to skip back, wait 7 seconds for the 3 second clip, try to see what is happening. I eventually just set playback speed really low on those parts, but it breaks up your narration and takes away from how well done everything else is.
The whole video is too fast to really take in most of the information. I get it that TH-camrs nowadays make their videos (incl. their voice recordings) a bit faster and usually I don't mind, but Ferrell overdoes it and his videos have become unwatchable to me on normal speed. It's a shame.
The reason people do that is so that you have to back the video up and re-watch the clip Again. TH-cam algorithm interprets that is a high-value engagement.
Those large ships you mention for the most part don't run on diesel (too expensive), they tend to run on bunker oil (cheap, energy-dense). They also tend to run at an engine rpm less than 400, which these props aren't designed for.
Turbulence/cavitation is still an issue in large ships and ducting the propellers would lead to significant energy savings. The problem with ducting propellers in ships is fowling and in drones, the extra mass is an issue. This propeller design avoids both those issues.
But engine rpm don't equal prop rpm which should be a lot more relevant for the prop design to be working or not, right? I'm no expert on boats or ships and would expect a cargo ship's prop to run slower than that of a boat but I can't make out why engine rpm should be a central argument
@@thilokm522 Actually in a big ship propeller rpm is probably the same as the engine rpm. However even propeller rpm is irrelevant, what is relevant is the speed of the tip of the propeller, which is a function of propeller rpm and propeller diameter. A big ship has a *much* larger propeller diameter, so the speed of the tip is still high enough that these sorts of propellers would be a significant improvement. If you can work out how to make them for large ships, then a 5% fuel saving means that next time the ship is in dry dock for maintenance if not before it is getting new propellers, even if they cost millions of dollars each.
@@jonathanbuzzard1376 More optimized prop shape is important, but a big issue with toroidal propellers in the open sea environment would be near continuous fowling with seaweed (not to mention other flotsam & jetsam). A fowled propeller vibrates violently and has significantly (40-70%) reduced efficiency. If a small inland or coastal boat prop gets fowled it is usually no big deal to stop & clear it-doing that with a huge freighter is another matter altogether. This is why self-clearing prop designs are such a big deal. (I should have added this to my original comment at the time I posted it.)
Some basic maths indicates that the tip speed of a 300mm diameter outboard engine at 4000 rpm is the same as that of a 10m diameter cargo ship prop doing 120 rpm
The conventional propeller shape also has a great benefit in its ability to allow for a mechanism to change the angle of attack of the blades. This is crucial for aircraft and some wind generators. It is a really interesting and challenging theme for engineers to develop an adaptable toroidal propeller.
Maybee it seems quite impossible at first, but to change the angle of attack, you can rotate the toroidal shape like a conventional propeller, at least to my understanding.
Turbulence=power loss. Same but different thought.. . Gasoline engines make a bunch of noise. Why are we not harnessing the energy that makes the loud pop. Obviously there's quite a bit of energy still coming out of the engine when the exhaust valves open. It just seems like technology would be better suited to harness this energy other than just a turbo to force the air back in.
I think variable props at best get around 75-80% more efficient over fixed props. But if there’s a baseline 200% more thrust and less turbulence of vortices (increasing overall lift with smoother air) is a easy upgrade as maintaining a fixed prop over a variable is drastic.
All this talk about the toroidal propellers and async propellers just has me excited that there's still so much potential for improving known working designs. It leaves you wondering or imagining if such a simple change like this yields 20% improvements across the board for multiple mediums... what's left on the table we haven't thought up yet to improve.
There are plenty of things that fit that description. The trick is to get the efficiency to sync up with the cost and existing manufacturing facilites. E.g. there are plenty of hyper-efficient airliner designs, but they mostly require non-standard manufacture and novel materials, which makes them unappealing to companies who have to protect their bottom line.
@Paya So a bidet is what you are looking for, uses a small amount of water. You feel and are cleaner and you only need one small square of toilet paper to dry with. E Very efficient
It would be extremely naive to say "such a simple change like this". Because designing that kind of propeller requires a deep understanding of processes going on around spinning propeller, and these are quite complicated. Manufacturing of such a complex shape requires precision computer controlled machines. It is not something that could easily be made in a garage. So, we are producing propellers for almost two centuries, yet there is a room for improvement in that seemingly simple device.
One relevant point that is getting little attention is that the benefits over traditional props are barely noticeable until the RPM's get relatively high (evidenced by the graph in this video). So instead of running these torroidal props at a high speed, the alternative is to run larger, traditional props at a slower speed, which most large commercial/military vessels do now. This will be a real game changer for drones and maybe light craft, but it will not reduce the carbon footprint of the shipping industry by half.
there's a limit to prop size that i think the shipping industry is already well aware of - ship draft. too big a prop would hit the bottom and break off. they really can't get any bigger safely.
My first thought when I see this propeller applied to marine applications is thats what those covered submarine props have looked like for years and militaries wanted to keep secret. Crazy how something that has been around for so long and utilized so much is still undergoing improvements to design.
Yeah they had classified the tech that let them not produce bubbles in the water and eliminate the churning sound they would make, I think it might be how long it takes civilian markets to figure it out on their own, but it is pretty shitty they prolly knew the whole time
Major Hardware did a couple episodes on the design. I am not a 3d modeler however I noticed that the drone propellers and all the PC fan designs did not have the depth that the boat prop had. A PC fan unlike a drone prop would need higher static pressure for efficiency as the weight is less of an issue compared to a drone application. More depth and less distance between the blades would greatly improve static pressure. It would be interesting to see someone create different designs between depth and possibly more blades to figure out the prop-er applications for this revolutionary concept. - @UndecidedMF I appreciate you letting this stew for a while to see what new comes up before making a video about it.
It would have been cool if this video included a quick reference to Major Hardware testing creative 3d printed designs based on user submissions. Even though it may not be drones or ships, their findings could foster other applications, like you noted this design was on a couple episodes. I like how he reports rpms, flow, sound, etc.
My physics game is weak, but in researching Sharrow (before I saw the price, more than my boat!) they made the point that in a ducted situation, the anti-cavitation and tip vortecise benifets reverse and are actually worse in most cases. They were testing for bow-thrusters. Probably not a magic bullet for Major Hardwares fan design test, but always cool to watch the tests
The thing you overlooked was that these propellers are indeed much more efficient, and as you showed especially at 3000-5000 rpm. Big container ships however do not have propellers operating at these speeds (because this is very inefficient!) and they run at about 100 rpm. So toroidal propellers probably don't help for this application. For drones, they are more quiet, but not more efficient.
@@webdactic For tri/quad+ type drones with fixed pitched props, they likely are more efficient. But he also showed drone airplanes, which are likely to provide little benefit. Specially with larger drones where variable pitched props are already common. For things like boats and tri/quad+ drones, which have a large RPM window, constantly speeding up and slowing down, especially with a large transition period (such a boat coming onto plane), benefits are likely to be found. For others, where variable pitched props are already common (wind turbines, most airplanes), benefits are likely to be significantly reduced or all but absent.
@@justanothercomment416 The MIT page on this states that it ""achieves thrust comparable to that of a multirotor drone propeller" not more. Probably because the efficiency loss of wingtip vortexes in air is significantly less than in water where cavitation is a huge problem. There is an inherent inefficiency with dirty air in the toroidal design and even at the high RPMs a drone operates at, it seems this is still slightly more than the gains from the reduced vortex drag.
all of these designs just remind me of the fluid dynamics explored by Viktor Schauberger. It's good to see it applied to a workable model. Also with the boat propeller, the major cost is with the fact that it's being machined from billet material, instead of being made from cast bronze. If it were cast, then it would be highly comparable to your average propeller as the volume of material isn't that much greater.
It would make a more efficient blade no doubt. (I used to work on wind turbine blades) but the blades need to be actuated independently (optimize angle of attack during rotation). So this would be difficult, also the blades would require much more material. these blades are already massive(~13tons) , and non biodegradable (they just bury them) So I'm not sure the benefits would outweight the cost. no pun intended. I guess one could reduce the size of the blade to compensate for material and justify it by the increase in efficiency. But the engineering required to manufacture something that large, transport, and repair it. Seem unfeasible/un-Scaleable
What if they were used in Darwin-style turbines, the ones with the fans bladed laying flat midway up a tower that channels wind from the top down a tube. Consistent power, only one angle, air always flowing the same direction regardless of wind. I've been thinking on the feasibility of 'power chimneys' on top of large buildings, with their air output being funnelled into the building's A/C system, the power running basic services like lights and elevators.@@daizhanennals1485
@@daizhanennals1485 As for the angle of attack, some aircraft have a propeller where the pitch of the blades can be changed. I don't see why a wind turbine can't do the same thing.
I have a micro quad copter that I have been tinkering with various 3D printed toroidal propeller designs. It has a one button takeoff and land function that uses lidar to detect its position off the ground. The higher efficiency propellers throw off the algorithm for this function to a point that rather than coming a meter off the ground and just staying there, it shoots up to 2-3 meters, drops down to half a meter, and fluctuates up and down several times before settling in at one meter.
You'll get the same benefit more cheaply by simply ducting your propellers. In general though, physical characteristics change with scale so the benefit difference probably won't be much on your micro quad.
Hi Matt, I discovered this propeller a few months ago; I contacted someone I know in the electric boat industry; they told me they already knew about Sharrow, had tested it extensively and found no noticeable difference in efficiency; such a shame as electric boats need all the efficiency gains they can get due to battery range restrictions.
@@ernestdambach8925 it’s possible that the electric boat uses larger slower props due to electrics better torque at low speeds. ICE outboards basically use the water as a torque converter.
It might be that this toroidal prop is not going to make much of a difference for an electric powered boat on the basis that electric motors have very flat efficiency curves. If you consider an ICE the efficiency curve shows a dramatic reduction as you move from the peak torque (peak thermal efficiency) operating condition.
@@michaelharrison1093 Yes, that will have an impact however Sharrow also talks about the hydrodynamics which is separate from the engine/motor dynamics.
The nice things about noisy drones is when you can zip a drone in and park it a couple of feet above your friends head before they realize what you are doing and then increase the prop speed to make it shoot straight up. Specially when you are far enough away that he can not catch up with you before he tires out and stops. Of course, that means you are going to have to be prepared and not get upset when he eventually does the same to you. Or he figures out a way to accurately drop water balloons on your head, in January, when it is 10 degrees. Lots of fun.
*HAVING OWNED A YACHT* $5,000 is peanuts in boat money - I bought a box of 200 bronze screws [in 2002] - $600 New prop, prop shaft, cutlass bearing and coupling + costs of taking out of water, removal and refitting $6,000 [in 2002]
We looked Into this as well at our university. It seems most comparisons they Made were not with State of the art props en thus their efficiency gains are overestimated. Another slight issue is their inability for pitch control, limiting the use for windturbines and aircraft. Still a great video!
Be interesting to see if the prop would make any difference in large cargo ships considering they only turn at a few hundred rpm. Based on the graph the smaller prop was good around cruising at 4000 rpm. But lower in the rpm it was barely more efficient.
Cargo ships run their props at slow speeds because that is where they are most efficient. If they could use this type of prop and be just as efficient at 10 times the RPM, they could cruise the seas at a much faster pace at the same MPH they get now.
Ships do have a much lower rpm, but they also have a much larger prop diameter, resulting in a similar tip speed when compared to stationary water. This tauroidal prop seems to gain efficiency based on tip speed, not rpm.
@@Shepshop1620, why not a smaller prop turning faster and generating the same thrust? Maybe a smaller power plant could be used? Nothing is going to push one of those monsters beyond its hull speed, of course. I would bet these would be fantastic for tug boats. How about those high speed hydrofoil ferry boats? Then there are the military applications... This is pretty big news, I think.
Not really, @@Wayoutthere. None of those, and particularly not more emissions. A new engine design seems fairly unlikely. Unless someone just wants to spend a lot of money rather than using something that is already available.
*I HAD A MASSIVE ARGUMENT* on a car tuning channel that a whistling turbo was a BAD thing not a GOOD thing The whistling is vortex shedding at the tip of the blades - usually caused by a mismatch in the size of the turbo and the inlet X section - at best its literally ripping away the tips of the blades, at worst it is over boosting the system and can cause it to explode
Yes but it’s even worse than that. That graph is smoke and mirrors for sure but according to this data the boat managed 64 kts (!) at 6000 rpm with the conventional prop. Yeah well, that didn’t happen because according to Worldcat specifications their boat does 45 knots flat out. In other words, the graph is a fiction, easily debunked. Another piece of BS here is that the so-called 3 blade Sharrow prop is actually a 6 blade. This alone significantly increases the advance ratio so comparing it with a 3 blade conventional prop is bogus.
5 years ago, there were those new torrodial formed carbon high profile wheels for cycling. For the lowest aero drag possible. At that time, they were more stable, efficient and stiffer. But they didn't get a lot of media traction
Would love to experience the boat propeller. that sound difference is crazy. Boats tend to be very inefficient due to all the drag. this propeller may pave the way to electric boats, where energy density has been a major concern
It's a six bladed propeller (three blades are swept forward, three are swept back, and they are joined where each set meet) that is being compared to a three bladed propeller that is horrifically overworked. The engine nearly needs to over-rev just to get the boat planing. If your boat isn't planing at 3000 rpm, something is horrifically wrong. Ask yourself, why did they need to compare their prop to a terribly overworked and so will appear hyper inefficient standard prop of half the displacement? Because they're trying to disguise the fact that they've designed a six bladed prop, which will itself be fairly inefficient for most modern small boats. Hell, even nuclear submarines that don't need to care about efficiency at all, just noise, only go up to seven, and usually five. More props means less efficiency, but they also mean lower loading per blade, which makes them feel and act like they're spinning than they really are. The lower loading means they cavitate at high RPM's, in this case high enough that the boat doesn't reach that limit. You can achieve the same with a conventional 6 bladed prop if you really want. You can also get a properly sized larger diameter three blade prop, or four if you really need it, to achieve the same lower loading without having to increase the blade count and cut efficiency. Again, very serious question, why is the company that is trying to justify you buying their 5K propeller only showing comparisons to what is blatantly an undersized prop? Why are they not comparing a cheap, inefficient, and badly designed three blade prop most engines come with? Why did they go out of their way to undersize the test prop so badly? Oh, because their prop doesn't create any savings or benefits when compared to a similar loaded and bladed prop, aside from being heavier and having higher form drag, which actually makes it slightly worse than a same sized six blade prop. Do the math if you don't believe me, or buy it and run it yourself.
I would love to see this design in computer fans and graphics card fans and even PSU fans to help reduce their noise. Just imagine how much quieter your computers would be...
I always marvel when I hear claims like, "drones consume 94% less energy per package than standard delivery vehicle." Really? Who has done that study? I am very skeptical about that number. 94% less? I would love for you to give a reference to that study since it seems very unlikely to me: a standard vehicle, in addition to our package, carries dozens of packages from other clients, while a drone only carries 1 package and must make the return trip without a payload. .
…the further I go through life, the more I realise it has always been full of claims like that, and people who accept them too easily. That was me when I was young.
This is fascinating! It might be interesting to see how this might work in combination with a Kort Nozzle in lower speed applications, as in towing vessels, how well it works in reverse, and the effects on vessel or aircraft maneuverability. I'd love to try one out! Propellers have come such a long way just in my lifetime, and I imagine there is a great deal more to learn. Many thanks!
TH-cam absolutely blew up with videos of these toroidal propellers on drones a couple of months ago when the news broke out, and in reality, the results seemed to be quite underwhelming. You get a less annoying noise frequency range, sure, but most people experimenting with them found out they had significantly less thrust in some cases, negating efficiency or noise benefits, and while the noise did have a lower pitch, they're still very loud. The MIT videos were also quite disingenuous in the way they played with the volume: standard propellers were turned up significantly while the toroidal ones... weren't even playing any sound at all because Sebastian is talking over it, lol.
I wanna take my time out to appreciate the intro of Matt's videos. I have watched so many and have always felt this excitement for his content. The intro is so well written, always creates a hype which is followed by the perfect beat drop and music!! Appreciation and kudos to Matt and his team
so else was worried when, in that one episode, the music had been changed to a more upbeat version? Glad they reverted that decision - it's just the most perfect opening music of any TH-cam channel 😄👏
I like how they improved the propeller by splitting it in half making two propellers in one. They have done a similar thing with propeller engines for aircraft as well.
Typical propeller efficiency is 80%. Therefore when you see a caption claiming, quote, “105% efficiency boost” you should immediately realise it is bogus.
What is fascinating is cavitation is actually from boiling water, yes the water boils due to the low pressure created from the boat prop. Love your videos!!
yes , by definition cavitation / boiling is when the pressure of the gas inside a liquid = atmospheric pressure above or around that liquid.... therefore if the propeller spins, it lowers the pressure inside the liquid to become more and more equal to the atmospheric pressure , then the bubbles pop. same physics in your kettle with heat doing the work, gas pressure in boiling water lowers to atmospheric pressure
I think the most fascinating part is that the water freezes after it boils! Maybe not behind a boat propeller, but just in laboratory conditions. (Vacuum chamber, etc.)
This design hasn't been used in vessels before in part because of the expense of making them, and the savings in fuel haven't been as urgent in the past. In the case of aircraft, it may be materials technology; composites and materials such as carbon fiber and aramids allow us to make shapes requiring higher strength to weight ratios than before. I'm looking forward to these being used on electric aircraft capable of carrying passengers and cargo.
There was a lot of questions to MIT experiments so i had tested 3d printed toroidal propellers on a drone - they was in fact louder and kind of shaky and unstable. It may work underwater with a rotating speed that required underwater, and without much turbulence. But as propeller for a drones - it it debatable, i believe they need more development to be productive.
Excellent report. What is astounding is how a propeller's design is really at the heart of the pollution problem. What is second on the list is how to get more power from fuel combustion.
I am guessing that this is a prop suited for certain size vessels and is ideal to work in its specific field and application. If you work a prop that operates at an inefficent ratio for the majority of it's use, but that use is in the optimal performance for the toroidal prop, then it is likely best practice to use the toroidal prop in that application. Its not a one hat fits all situation, its a sun hat for a sunny day that you'd never wear in the rain
This is great, tnx for the info. It kinda sorta reminds me of the little winglets on the aircraft wings to reduce tip voratces. If you look at a jet landing in the rain you see the spirals coming off the wing tips.
Hello...I'm a marine engineering officer (sailing staff working on those cargo ships that you are showing). All this is extremely basic for me. Even with latest regulations of CII and EEXI I Don't think it'll come into shipping soon. Propellers are already extremely expensive. I'm talking about millions of dollars in our case already. Propellers have already been very inefficient and newer, better designs have been in PRODUCTION since decades like Keppel propeller, etc. But due to the initial costs, no one buys them. Toroidal propellers will also be very heavy and increase the loads on the stern tube bearings especially on big ships....I still think future shipping will go methanol or methane or ammonia along with other energy saving devices like huge kites and pre, post swirl devices rather than toroidal propellers. Ship owners are mean and no one actually cares for the environment here. Only after a new regulation is enforced, habits change. New rules are actually opposed by countries because it directly means expensive transportation. All this I'm saying in a time when shipping is seeing the biggest change in centuries towards greener fuels and lower emission targets. Still a lot needs to be done and what's done needs to be verified by impartial agencies....
I want one! But the up front cost is so high... My boat is a sailboat, so it's already pretty efficient, but it'd be great to cut the fuel cost for when I have to motor. (also those massive ships don't burn diesel, they run on "heavy fuel oil" which is closer to tar)
My first thought when I originally learned about these was if this sort of design would offer any benefits for something like the Mars drone... I'm curious how they would perform in a lower gravity, lower air pressure environment. And what kind of modifications would be necessary, if it is workable...
Would these types of designs have any impact on fans and fan blades? It would be cool to see this possibly impact standard home box fans or even computer fans!
I didn't even think about electric fans and other cooling fans. It's probably gonna take a while for the design to be that commercially available though. (Also hopefully it still allows one to make funny noises in front of the fan xD)
Nice video, great implementation of this topic! Have you somehow come across approaches to use the toroidal concept for wind turbines? It would be exciting to develop a particularly quiet (small) wind turbine. Here, too, tip vorticies should be a cause of noise development! Due to the aerodynamics, however, the design would of course have to be different. An optimal fan is after all, as we all know, a catastrophic wind turbine system.
There are many solutions to tip noise, through designs that we already have, that wouldn't require a completely new prop design. Additionally, we look for a design that takes the least amount of material to produce. Weight and eol disposal are factors. The Toroidal design takes a lot more material. This rules it out for most real world applications.
The first time I ever saw a torodial windturbine was a horizontal desing back in the late 70's on a green energy exposition. As i remember correctly it was mostly too complex to scale up. One of the most remarkable things was the flexible desing let it change height and diameter when (wind)speed variated.
The noise and damage from cavitation is not caused by the bubble bursting. The noise and damage ocurrs when the bubble collapses back to liquid. The pressure pulse can be so high that it actually dimples the metal of the pump impeller.
I’m a surf lifeguard In new zealand and we use 30hp Mercury outboards with 3.8m boats in large surf of up to 4.5+ m it would be awesome if / when they make them for smaller engines could allow less cavitation especially when going over large amounts of white water and allow less fuel to be used will be great to see the future
I think it would be cool to see some applications within jet turbines, like maybe toroidal compressor blades at the first stage to suck in higher volumes of air for higher fuel efficiencies?
Question: Can this work for Computer fans too, or do those need different properties? These are so much quieter, it would be quite amazing for that setting, where you sit next to fans for potentially long times.
they have different properties. one of the main one is they arn't in an open air system, they need to push air hard through obstructions and such. also alot of the noise comes from the air inside and not just the fan but the turbulence of the air flow.
@@mryellow6918 part of what these toroidal fans seem to do is to reduce turbulence, at least the turbulence created right at the fan itself. I'd imagine that'd still be possible to do in the cooling fan setting?
@@Kram1032 what I mean is you can't do anything about the turbulence inside the case. And you can't control what's obstructing stuff. For example your gpu fan blowing in all directions even against case fans
They could make the boat propellers much easier with lost wax casting instead of machining them from a solid block. most large props are bronze based anyway which is perfect for the lost wax method.
I've seen videos of large propellers being made; they still had to be machined at the end to get a good surface finish, then thoroughly examined. If the tips of a propeller can evaporate water, then imagine the forces that are experienced. Now imagine a hairline crack, or an imperfect casting where there is a 'cold shut', slag inclusions, or any other of the many possible defects from casting. At those speeds, the flying metal chunk would punch a hole through the boat or its occupants, and leave behind a dangerously unbalanced, fast-spinning prop shaft.
The original units of this type from the beginning of engine power were 'screws' - that is air screws on heavy copter designs that never got off the ground and were laughed at, and screws that were on vessels in the water that produced excellent propulsion. This current Toroidal concept picks up where that left off, getting rid of the entire mass of the large screw and still using the efficiency of the physical design structure.
At 1:42, that's a really big frequency range. Sure, it does include drones, flying pests, and crying babies, but it also includes almost every note on a piano. Being somewhere in that range means nothing for how annoying the sound will be.
there are vertical axis turbines that already use a similar shape and some dynamic kite based wind energy farms are also looking into such novel applications :)
I'd wager not, since: - bladed wind farms operate at _way_ lower RPMs where tip vortices are practically moot - the fluid dynamics work a little differently in reverse - likely invalidating any efficiencies that aren't just side effects of noise reduction - are _the propeller blades_ at wind farms even noisy, especially compared to the generators?
I would say yes and no. Windmill blades can now be adjusted for the best performance in different kinds of weather and i do not see how you could do that wit theas blades. That sead, because of the bigger range of affenciantie it might not have to.
Yes and no. The design should work the same for a wind turbine as it does for a propeller, but at those sizes increased material costs will make it unfeasible. It would likely also impact the efficiency of downwind turbines. The question is if the added material costs less than the profits you would gain with the added efficiency. You also need to figure out the engineering challenges that come with the added weight for the support structure and how that would affect possible height (which is corelated with higher wind speeds) and for the inertia of the system and how you would stop such wind turbine in dangerously high wind situation. My guess is that we could use this design with smaller home turbines
Funny that drone designers never took a que from fan designers for custom computers. For those of us who build our own, noise reduction is a key to a comfortable life behind a computer workstation. Thanks for doing a video on this topic.
Love your videos but on this one, I think you overlooked that this shape of prop was not invented by MIT/Sharrow. Actually it s a really old patent from 1969 (patent no. US3504990A). It couldn't be efficently produced at time of invention, hence why its beeing revisited now now that cnc machining is cheap and 3D printing exists and the reason why it hasn't popped up sooner ;) Intresting non the less. Actually in the FPV drone world, some prop producers are already trying to make them, see kababfpv.
I am fascinated by toroidal propeller technology and I brought it up and a Boat Drag Race at the Wild Horse Pass South of Phoenix. I spoke with racers and most had no clue what I was talking about. But, I ran across two guys that did know and had some unique input. The first was a big cargo ship captain. He said that the props that you use for thrust and that the toroidal props will be the future but it is NOT the best for speed. He said that boat speed is at the tip of the propeller so Drag Race Boats have a surprisingly small and not very broad blade. I got to talk to a long time boat drag racers and he kind of confirmed this and said that he used the toroidal prop does not work and he claimed that he tested in on his top fuel boats. He claimed the toroidal prop will not get the boat going from a dead stop to instantly high speed but in both cases boats are topped off at the same speed at the end. He also said that the drag race boat props are unique in that they have a very small pitch of about 6%.
Images drone delivery in New York City lol. Drone delivers is good for the countryside provided the drone has the range. And the suburbs arnt going to die tomorrow and will last for several generations. Neighborhoods that were built in the early to mid 1900s are standing today. So drone delivery will be needed for lowering energy requirements and lowering costs and removing the need of pizza delivery vehicles that are large crossovers and SUVs for delivering pizza.
I would guess that some of these designs have probably been tried before, but due to their geometry they can be very expensive to manufacture, so it probably didn't make too much sense.
At least 2, possibly 3 instances of similar developments have been brought to paper over the last century and a bit, at least one of them was patented. Unfortunately these designs never left the paper.
i think the US Navy and Darpa, had tested these, and said something like while they work great on a small fishing boat, its not a scalable design for a destoryer or quiet enough for a submarine, which is what Matt says @10:40. You'd think if the Navy could afford to test two aluminum warships and scrap them after 11yrs , a propeller should be like buying Mc Donnalds.
Finally, a satisfying video! You answered all of your initial questions from beginning to end. Both micro- and macro-applications were considered and the mechanical aspect was fairly visible. Thanks!
Great content. I have subscribed to your channel for a while now, and I always find your production value high, and the quality of your content to be fantastic. I would gather that the cost of those propellers would have something to do with the precision needed to build them, as well as if there are any patents associated with their construction. But the whole technology sounds promising for many applications. Even wind turbines and other fluid dynamic applications. Thanks again as always. This also shows the possibilities of innovation and imagination. Those that shut it down seem to suffer from a lack of those aforementioned qualities. I suggest that looking at this topic with vision towards the future, and the possibilities it can explore and uncover.
Very interesting! Perhaps 3-D computer modeling can tweak the designs for the greatest efficiency. It seems like anything with a fan or propeller could potentially benefit from this improvement. Maybe it can help as we transition away from fossil fuels.
I wonder why it took so long. Since 2012 there was a PC Fan using that design. Probably no one thought about making anything more efficient just like in many other cases.
One thing worth noting is that even if the sum of pollution by those huge container ships add up to 3% of global CO2 for 80% of transport by volume, if you break down the transport contribution % for any good purchased, the fraction contributed by those container ships is fairly low. Most of the pollution is in the last stretch by truck. A rule of thumb (not entirely accurate, but i'd love the hard numbers) is that container ships are one order of magnitude more efficient than trains, which is one order of magnitude more efficient than trucks per mile/kilometer traveled.
Large container ships have variable pitch propellers which increase efficiency at any given rpm vs. a fixed pitch. Same with constant speed propeller airplanes. The toroidal shape is only good for a fixed pitch since any change in blade angle would not be possible with the ends connecting.
I came across this a couple/few months ago. A key advantage will be naval noise pollution as there's been a study or few on the affect of shipping noise on marine creatures and found it to be really quite harmful as, just like on land, creatures warn eachother with sound when predators are around, attract mates and other reasons, but prop noise interferers with this, contributing to the decline in marine life. I can imagine that this didn't become a thing previously because of the difficulty in production. As with [almost] all technological advancement, entire chains have to advance together to enable each other (or as misinformed ideologues would state ... "they didn't have Capitalism").
I saw some video about these propellers about a month ago. This is so cool. Industry has lots of money to invest in this kind of tech, which makes you wonder why this didn't happen sooner. I hope to see wide adoption of this propeller by many industries soon. Thank you.
I remember some decades ago reading about a new propeller for ships - a propeller that was not a helix but a vertical piece that propelled the ship usint the same principle fishes use. It could get higher speeds and save fuel but it took too long to accelerate the ship. One of the problems with these aero/hydrodynamic parts is the lack of deterministic equations. The only path possible is trial and error. There are techniques to guide the trial and error - famously the first genetic algorithm for optimization was created to design turbine blades back in the 1980s. This propeller is very interesting! If we compare old comercial jets with the new ones, one small difference will be the two vertical parts parts on the ends of the wings and they are there because they stop the air flowing above the wing to mix, through the side, with the air flowing bellow the wing. Those small vertical things save lots of fuel. That's precisely what this new design does! In the jet plane the noise reduction is insignificant (there are 2 or 4 turbines near it, after all) but for drones it's fantastic! I think one reason for the price is the shape probably needs a mold that will be destroyed after each is made. Cavitation, however, is a serious problem - that the Red October solved using superconductors to move water ... (the book/film). It's the main cause of noise in submarines and ships and it affects marine life. It also destroys the propeller/turbine. In hydroelectric power plants the turbines have to be dissaseembled and repaired in a prefentive fashion so they wont undergo catastrophic failute. That means though these turbines propellers will cost more, they'll not only save fuel but also last longer. Nice one, Mr. Farrell!
00:37 "Why haven't we tried something like that sooner?" - Because the topic of sustainability never had been that relevant 30/40 years ago in comparison to now. We have never cared about our ressources in the past, because the majority had the mindset of "It will be enough in our lifetime" or "Planet Earth and its ressources are huge enough". The problem lies also in the very fast development in our technology and society by which we were not able to monitor such change in a healthy manner. For sure we already had concerns in the scientific area about our wasteful use of ressources 40 years ago, but those voices had been mostly ignored and were not strong enough, since we lived very good with what we had. Now in 2023 when it is almost already too late, we can feel the consequences of our actions and only now we are trying to optimize our behaviour. Unfortunately typical human behaviour if you ask me. Even though we are very late with those changes to support sustainability in different areas, I am somewhat hopeful that it will still be relevant for our future.
Jet propulsion generally only offers increase in efficiency at higher speeds. You can see this clearly with aircraft. Planes design to cruise at speeds above 0.5 Mach almost always have jets, and below that have propellers. I’ve seen similar results with boats. I read an article about a boat that was offered with either a outdrive or a water jet. The water jet offered a small increase in top speed but the prop was more efficient at all other speeds. The conclusion of the article was that you’d only want the water jet if you had to operate in swallow water.
Greg Sharrow is my cousin. My understanding is the reason they’re so expensive is because they’re milled on a cnc machine and that is incredibly expensive. Most boat props are cast. Same goes for many other types of large metal components, like crankshafts. The cost explodes when you change from cast to milled because the manufacturing is so much slower and more expensive. A cnc can only turn out just so many parts per day. Whereas when you cast parts you can do larger batches in the hundreds or thousands. And increasing manufacturing capacity means buying more CNC machines which can be several million dollars each.
Nice video, but maybe you could explain how you can have 105 % efficiency and not violate the law of conservation . And who uses propellers that are 20% efficient when the Wright brothers made 85% efficient ones.
They wouldn't even get off the ground. This shape offers no way to change the pitch of the blade, which means the P-38 would need several miles of runway to get up to speed and a helicopter wouldn't be able to add collective to take off. Some things don't scale up.
Actually toroidal propellers are only one option to minimizing tip vortices and is the most difficult and therefore expensive solution since they can only be made by 3D printing or very difficult machining. The simple solution is to simply place the propeller in a duct which accomplishes the same thing. Another solution has been to use a different type of propulsion like pump jets. The toroidal propeller might still be the preferred solution for some situations like minimizing the possibility of entanglement.
Yet another niche market these propellers would be great in: paramotoring. Paramotoring is where you use a long, wing-like parasail in conjunction with a simple propeller strapped to your back, run by a light 2 cycle motor to provide thrust, allowing you to use that parasail give you one of the most free forms of powered flight for a single person. One problem is that the prop directly on your back is incredibly loud, necessitating hearing protection and causing fatigue. You'd probably still need hearing protection, but it would be very welcome. Any higher efficiency is also great!
One factor you didn't mention is that the toroidal propellers are larger and heavier than conventional props. This is no problem for a cargo vessel, but flyweight drones have to manage every gram of weight, so there are some applications that might not use them despite the advantages.
Hrm, think I'm going to try print some fan blades for PC and the 50cm fan I use to keep my place cool in summer. That large fan has 3 settings and I've never ran it higher than the lowest, because of the noise. If a fan shape like this can reduce the noise ( and power consumption) to this extent, I can see this tech spreading rather quickly in the coming years. We use fans and propellers in far more than drones and boats. As Matt already referenced, pumps are an example. But our PCs and laptops have fans too and the fans are often the main headache when it comes to noise generation. Being able to attain higher levels of cooling for less noise is going to be fantastic. The main problem I see is that these shapes aren't as simple to manufacture as classic fan designs and don't use the same type of tooling, meaning it'll cost more and manufacturing outfits won't jump on it quite as quickly as one would hope. If they would, the economy of scale would bring the price difference down rapidly.
As you pointed out the big hurtle to adoption for boats is the huge up-front cost. For the average sportsman it may not make sense, you have to buy a lot of fuel to make up that 10x cost of the prop. For larger work vessels the problem shifts to manufacturing, machining these extremely complex shapes will be a difficult shift for a manufacturer if they can't be guaranteed an ROI. The enticement here is that for a commercial ship it makes more sense, cost of fuel is a really big issue for everything from a fisherman to an international shipper. Adoption for the drone industry on the other hand may be a no-brainer as half the draw for lower end drones will be just the "latest tech" incentive. Other applications (think military) may be drawn by the more stealthy features. Time will tell but I have a feeling these toroidal props with make there way onto the stage sooner rather than later.
Today, so many TH-camrs abandon the polite way of saying even a short greeting at the beginning of their video. You're clearly not one of those people who just get straight to the point - even though a greeting doesn't require much from anyone, it makes a pleasant impression. Thanks for that! Some have even replaced the greeting with "So", which seems really strange since it's at the beginning of a new topic. People like this who have rejected politeness are one proof that the best book of prophecy in the world, the Bible, is right when it tells us: "But know this, that in the last days there will be critical times that will be difficult to survive. For men will be lovers of themselves, lovers of money, boasters, proud, scoffers, disobedient to their parents, ungrateful, disloyal, having no natural affection. , agreeing to nothing to agreement, slanderers, self-tempered, furious, without the love of goodness, betrayers, headstrong, puffed up with pride, lovers of pleasures rather than lovers of God" (2 Timothy 3:1-4)
You took a successful video that explained everything really well in under 6 minutes, doubled it in length, made things unnecessarily complicated, used basically the same thumbnail, and it was all for moot.
I saw testing of toroidal propellers on FPV drones. A person who tried that found the ones under test significantly less effective than traditional ones. Like 50% efficient compared to a standard. Of course doesn't mean all the toroidal propellers are like that, but at least it's a controversial topic until we see real world testing
There’s still so much to discover in material science, geometric shapes and how they interact in given circumstances or in natural environment It’s amazing how such small word as physics can encompass Everything that exists or will exist even those that stopped exist but existed before,, how they act and react and influence and manipulate other materials changing it’s entire structure and properties
For boat props in many places they hit things like sand bars. The old props can be rapaired, to some degree and may not loose performance as much as the new props. But, in the graphs, it seems the engines do not need to turn as fast so would higher torque engines at lower RPMs work as well? In the truck industry they found a big engine with high torque and low RPM worked better than a small engine because it does not have to run at full power to do the same work. The C02 emissions of ships needs to be related to how much tonnage they are moving vs. emissions they emit. This video talked about the positives what are the negatives? Aside from the cost mentioned. I have seen one video were someone put the props on a drone and did not get good results.
Like everyone else, I was intrigued by this new "toroidal" concept. However, testing shows that in air, there are hardly any gains. When you factor in the higher mass of these hybrids, warping of their shape at high rpm, even those are lost. It 'felt' like hype from the first time I heard of it. My thought experiments initially also said 'hype'. Then professionals in the marine and aerospace industries also rolled their eyes. For many decades, great numbers of research minds have been pondering the prop. There are reasons the changes we've seen to it's essential design are small and almost unnoticeable in multiple industries. As for UAV flying, as an FPV pilot and science guy using our typical 5" quad, The noise from those was always a menacing sound. I never liked it. So I switched to 7" Quads, and now only use Bi-Blade props (Gemfan Flash 7042) for their huge reduction in noise and greater efficiency. The Gemfan props have a unique tip design, present on their Tri and Bi blade props. It increases efficiency a LOT over their competition's that lack this feature. I think toroidal props 'may' have a place in industry and unique applications. However in FPV/Quadcopter/UAV applications, I don't think so. Too much mass, and too little gains over simpler, cheaper, easier to produce and balance bi and tri blade traditional designs with their added refinements.
Aside from drones (still watching video as I type), I want that extra strength for cordless shop vac/ hand vacs. Their strength with the current 18v~28v battery packs are weak. I’m aware that cordless tools are still in development and do not have high strength but i hope this fan blade can help improve suction for cordless shop vacs. Hopefully with this breakthrough, it can also increase battery life since the cordless shop vacs drain the batteries.
So what about wind turbine efficiencies? Imagine significantly improving the power generated for a single wind turbine, while allowing them to be packed more tightly together, improving efficiencies further.
I wonder if this would help reduce the number of whale strikes. One of the theories about the cause of whale strikes is that the ship's noise interferes with the whale's echo location. The whale becomes confused and simply can't avoid the ship. With a change in the sound level, and pitch, it may help reduce the number of whales found impaled on the bulbous bows of ships. Propeller strikes, such as those seen on manatees may also be reduced. As it's not a sharp cutting edge, the damage to manatees backs would be significantly reduced. Whales have also been victims of propeller strikes. BTW, the proper name for a ship's propeller is a screw. (4 years in the Navy and 2 years at sea.)
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If you liked this, check out Why Are Floating Wind Turbines So Huge? th-cam.com/video/83FqqfODmmg/w-d-xo.html
Tedium of the constant injection of the "green" agenda misinformation forced into every video.
Toroidal shapes are found in nature, so it makes sense to make use of that blueprint.
I think they are good.
Matt,
The aerospace industry has been experimenting with "Open Rotor" designs for nearly 40 years now. The 20% fuel savings was known about in the 80's, but the noise and perception of passengers riding on a "propeller plane" instead of a "jet", along with fuel prices dropping prevented it from becoming mainstream.
My dad has patents on some of this tech dating back to the late 80's and early 90's. en.wikipedia.org/wiki/Propfan
I read about it some time ago. But PATENTS and this company can dictate the price, since no one else can make those.
I had this idea over 20 years ago after hearing about a plane with toroidal wing, but got told that "if it was any good, someone more educated would have done it already."
Thanks a lot, dad.
I understand that pain
To be fair, someone probably did do it already. Just because you're the first doesn't mean you'll get recognized for it.
That's not the mindset for any invention in human history...
Never, ever listen to someone who says things like that.
Yeah, that basically always means "that sounds hard and I'm too lazy" or "that sounds complicated and I'm not smart enough"
I'm surprised by the absence of mention of the one word most engineers dread "turbulence", the design seems quite genius dealing with the turbulence and the fluid dynamics that come with the wing tip vortices. Dealing with the turbulent flow and harnessing it is definitely more than 2 birds in 1 stone. It's the entire flock :P
Definitely looking forward to the developments and applications. Thanks for the wonderful video covering topics like this as always.
And just imagine what we could achieve when we changed the traditional props on airplanes to these and changed those fan blades on turbofan jet engines to toroidial shapes. Now that would be interesting to see what sort of gains in power and fuel savings we would get there.
@@MrBrander Since turbofans pump directly into the engine's bypass/cooling duct, the outcome would likely be net negative.
If a toroidal prop dissipates wing tip vortices, I wonder if the same design can be applied to a stationary prop; a wing?
Maybe designing a stationary airfoil that incorporates such a design would improve flight capabilities of stationary wing aircraft?
@@ryanhungerford6448would the lower surface area of your new wing design also cut lift. Winglets already cut the leading edge vortices tip of most commercial passenger aircraft. It could definitely benefit current turboprop noise where these props already offer lower fuel consumption. Would it allow for a faster turboprop speed? I recall some speed limitations were due to leading edge tip damage as the local air nearby went supersonic
Nah, you do not need that- what you want to know is what will happen when you hit surface of the road, on your way down to a local lake...and how much $$ bills you will lose doing it.
Edit: There actually might be something more to it... I can't say more so make of that what you will.
I work for a marine propulsion engineering company. The props engineering team had a look into this and found the boosted efficiency claims to be wildly overstated, at least for the larger vessels we supply. As with most things, if it seems too good to be true, it usually is. They're a brilliant idea for drones though!
Maybe because large ships props run at lower RPM?
There's a boating channel on yt that tested the marine props. They seems to be tailor made to the specific engine setup. And the efficiency is mainly during half speed. Going full tilt removes any efficiency benefits and brings it on par with traditional props. But they have pretty fantastic stats when running them in their optimal conditions. Their price makes it somewhat infeasible right now however.
How it fairs on huge ships are yet to be evaluated I think.
@@brucec954 They also have CPP systems (Controllable Pitch Propeller) so they can keep their shafts spinning in one direction regardless of forward or reverse.
I had to imagine they were, 105%? If they claimed 15-30% it would seem more realistic
@@KoRntech The 105% was specifically at that 4000 RPM range. This why they only account for about a 20% fuel efficiency increase. If you operate outside that range there is not as much difference. That is usually how sales graphs work, they only grab the best case scenario.
its fascinating that the more advanced machines get, the more biological they start to look
@@rossimartiWhile Evolutionary optimization is a mathematical optimization method.
the term is bio-mimicry
@@untitled795 as a network engineer, I use principles in biomimicry 🦋 to optimimize networks and resources, to expedite fulfillment of requests, logistics 💫
to be fair nature did have a 3.7 billion year headstart in doing trial and error
I feel like "biological look" is subjective.
For scenes where movement is important to illustrating something (i.e. I can't just pause the video and get enough information), like at 5:12 and 6:01, I would recommend making those clips longer (or putting them on a loop if they're short). I am repeatedly having to skip back, wait 7 seconds for the 3 second clip, try to see what is happening. I eventually just set playback speed really low on those parts, but it breaks up your narration and takes away from how well done everything else is.
The whole video is too fast to really take in most of the information. I get it that TH-camrs nowadays make their videos (incl. their voice recordings) a bit faster and usually I don't mind, but Ferrell overdoes it and his videos have become unwatchable to me on normal speed. It's a shame.
The reason people do that is so that you have to back the video up and re-watch the clip Again. TH-cam algorithm interprets that is a high-value engagement.
Those large ships you mention for the most part don't run on diesel (too expensive), they tend to run on bunker oil (cheap, energy-dense). They also tend to run at an engine rpm less than 400, which these props aren't designed for.
Turbulence/cavitation is still an issue in large ships and ducting the propellers would lead to significant energy savings. The problem with ducting propellers in ships is fowling and in drones, the extra mass is an issue. This propeller design avoids both those issues.
But engine rpm don't equal prop rpm which should be a lot more relevant for the prop design to be working or not, right? I'm no expert on boats or ships and would expect a cargo ship's prop to run slower than that of a boat but I can't make out why engine rpm should be a central argument
@@thilokm522 Actually in a big ship propeller rpm is probably the same as the engine rpm. However even propeller rpm is irrelevant, what is relevant is the speed of the tip of the propeller, which is a function of propeller rpm and propeller diameter. A big ship has a *much* larger propeller diameter, so the speed of the tip is still high enough that these sorts of propellers would be a significant improvement. If you can work out how to make them for large ships, then a 5% fuel saving means that next time the ship is in dry dock for maintenance if not before it is getting new propellers, even if they cost millions of dollars each.
@@jonathanbuzzard1376 More optimized prop shape is important, but a big issue with toroidal propellers in the open sea environment would be near continuous fowling with seaweed (not to mention other flotsam & jetsam). A fowled propeller vibrates violently and has significantly (40-70%) reduced efficiency. If a small inland or coastal boat prop gets fowled it is usually no big deal to stop & clear it-doing that with a huge freighter is another matter altogether. This is why self-clearing prop designs are such a big deal. (I should have added this to my original comment at the time I posted it.)
Some basic maths indicates that the tip speed of a 300mm diameter outboard engine at 4000 rpm is the same as that of a 10m diameter cargo ship prop doing 120 rpm
The conventional propeller shape also has a great benefit in its ability to allow for a mechanism to change the angle of attack of the blades. This is crucial for aircraft and some wind generators. It is a really interesting and challenging theme for engineers to develop an adaptable toroidal propeller.
Maybee it seems quite impossible at first, but to change the angle of attack, you can rotate the toroidal shape like a conventional propeller, at least to my understanding.
Turbulence=power loss. Same but different thought.. . Gasoline engines make a bunch of noise. Why are we not harnessing the energy that makes the loud pop. Obviously there's quite a bit of energy still coming out of the engine when the exhaust valves open. It just seems like technology would be better suited to harness this energy other than just a turbo to force the air back in.
@@brian6739 In F1 they use this thing called MGU-H to make the turbo more efficient and to harness some of the lost energy, it's almost like magic.
@@brian6739 it's called a turbo
I think variable props at best get around 75-80% more efficient over fixed props. But if there’s a baseline 200% more thrust and less turbulence of vortices (increasing overall lift with smoother air) is a easy upgrade as maintaining a fixed prop over a variable is drastic.
All this talk about the toroidal propellers and async propellers just has me excited that there's still so much potential for improving known working designs. It leaves you wondering or imagining if such a simple change like this yields 20% improvements across the board for multiple mediums... what's left on the table we haven't thought up yet to improve.
There are plenty of things that fit that description. The trick is to get the efficiency to sync up with the cost and existing manufacturing facilites. E.g. there are plenty of hyper-efficient airliner designs, but they mostly require non-standard manufacture and novel materials, which makes them unappealing to companies who have to protect their bottom line.
toilet paper, for example. just paper on a roll. george costanza thinks it cannot be improved. i think he is wrong.
Steam freely rises - condense to liquid power generator as it travels down power hot plate heat water make steam
@Paya So a bidet is what you are looking for, uses a small amount of water. You feel and are cleaner and you only need one small square of toilet paper to dry with. E
Very efficient
It would be extremely naive to say "such a simple change like this".
Because designing that kind of propeller requires a deep understanding of processes going on around spinning propeller, and these are quite complicated.
Manufacturing of such a complex shape requires precision computer controlled machines. It is not something that could easily be made in a garage.
So, we are producing propellers for almost two centuries, yet there is a room for improvement in that seemingly simple device.
One relevant point that is getting little attention is that the benefits over traditional props are barely noticeable until the RPM's get relatively high (evidenced by the graph in this video). So instead of running these torroidal props at a high speed, the alternative is to run larger, traditional props at a slower speed, which most large commercial/military vessels do now. This will be a real game changer for drones and maybe light craft, but it will not reduce the carbon footprint of the shipping industry by half.
Why not both? If these are better even at low speed but making propellers bigger is better, why not use these but big?
RPM and prop size matters, despite small rpm the tip of prop is really fast due to how massive props are on cargo ships.
there's a limit to prop size that i think the shipping industry is already well aware of - ship draft. too big a prop would hit the bottom and break off. they really can't get any bigger safely.
But if this design works for them they could transport faster without increasing energy use. Faster transport means more profit for shipping.
I remember reading that the engines in cargo ships have a redline of only a few hundred RPM.
My first thought when I see this propeller applied to marine applications is thats what those covered submarine props have looked like for years and militaries wanted to keep secret. Crazy how something that has been around for so long and utilized so much is still undergoing improvements to design.
Yeah they had classified the tech that let them not produce bubbles in the water and eliminate the churning sound they would make, I think it might be how long it takes civilian markets to figure it out on their own, but it is pretty shitty they prolly knew the whole time
unlikely. pictures of american props have leaked before and they were not toroidal. i'm pretty sure this is an entirely new technology.
"marinetime" lol
"Save two birds with one stone"
Very exciting to live today! So much to look forward to. I hope we all can live long enough to see the future
Major Hardware did a couple episodes on the design. I am not a 3d modeler however I noticed that the drone propellers and all the PC fan designs did not have the depth that the boat prop had. A PC fan unlike a drone prop would need higher static pressure for efficiency as the weight is less of an issue compared to a drone application. More depth and less distance between the blades would greatly improve static pressure. It would be interesting to see someone create different designs between depth and possibly more blades to figure out the prop-er applications for this revolutionary concept. - @UndecidedMF I appreciate you letting this stew for a while to see what new comes up before making a video about it.
It would have been cool if this video included a quick reference to Major Hardware testing creative 3d printed designs based on user submissions. Even though it may not be drones or ships, their findings could foster other applications, like you noted this design was on a couple episodes. I like how he reports rpms, flow, sound, etc.
My physics game is weak, but in researching Sharrow (before I saw the price, more than my boat!) they made the point that in a ducted situation, the anti-cavitation and tip vortecise benifets reverse and are actually worse in most cases. They were testing for bow-thrusters. Probably not a magic bullet for Major Hardwares fan design test, but always cool to watch the tests
The thing you overlooked was that these propellers are indeed much more efficient, and as you showed especially at 3000-5000 rpm. Big container ships however do not have propellers operating at these speeds (because this is very inefficient!) and they run at about 100 rpm. So toroidal propellers probably don't help for this application. For drones, they are more quiet, but not more efficient.
Completely correct. Most of the information provided in the video is extremely inaccurate and misleading.
Why are they not more efficient for drones?
@@webdactic I think it has to be optimised for drones. It's hard to say
@@webdactic For tri/quad+ type drones with fixed pitched props, they likely are more efficient. But he also showed drone airplanes, which are likely to provide little benefit. Specially with larger drones where variable pitched props are already common. For things like boats and tri/quad+ drones, which have a large RPM window, constantly speeding up and slowing down, especially with a large transition period (such a boat coming onto plane), benefits are likely to be found. For others, where variable pitched props are already common (wind turbines, most airplanes), benefits are likely to be significantly reduced or all but absent.
@@justanothercomment416 The MIT page on this states that it ""achieves thrust comparable to that of a multirotor drone propeller" not more. Probably because the efficiency loss of wingtip vortexes in air is significantly less than in water where cavitation is a huge problem. There is an inherent inefficiency with dirty air in the toroidal design and even at the high RPMs a drone operates at, it seems this is still slightly more than the gains from the reduced vortex drag.
all of these designs just remind me of the fluid dynamics explored by Viktor Schauberger. It's good to see it applied to a workable model. Also with the boat propeller, the major cost is with the fact that it's being machined from billet material, instead of being made from cast bronze. If it were cast, then it would be highly comparable to your average propeller as the volume of material isn't that much greater.
I've wondered how efficient this propeller design would be in a wind turbine.
It would make a more efficient blade no doubt.
(I used to work on wind turbine blades)
but the blades need to be actuated independently (optimize angle of attack during rotation). So this would be difficult, also the blades would require much more material. these blades are already massive(~13tons) , and non biodegradable (they just bury them) So I'm not sure the benefits would outweight the cost. no pun intended.
I guess one could reduce the size of the blade to compensate for material and justify it by the increase in efficiency. But the engineering required to manufacture something that large, transport, and repair it. Seem unfeasible/un-Scaleable
What if they were used in Darwin-style turbines, the ones with the fans bladed laying flat midway up a tower that channels wind from the top down a tube. Consistent power, only one angle, air always flowing the same direction regardless of wind. I've been thinking on the feasibility of 'power chimneys' on top of large buildings, with their air output being funnelled into the building's A/C system, the power running basic services like lights and elevators.@@daizhanennals1485
@@daizhanennals1485 As for the angle of attack, some aircraft have a propeller where the pitch of the blades can be changed. I don't see why a wind turbine can't do the same thing.
@@twistedyogert All wind turbines can adjust the angle of attack..
Wind turbine blades are already enormous. It would be impossible to make the blades like that.
As always Matt, your videos are informative and interesting at the same time.
You deserve props
Thanks! Glad you enjoyed it.
@Undecided with Matt Ferrell Did I just slide a propeller joke by you unnoticed?
And full of wishful thinking
@@jopo7996 power to the punsters!
This has applications in many systems that propel things through fluids (air and liquids) and move the fluids themselves.
I have a micro quad copter that I have been tinkering with various 3D printed toroidal propeller designs. It has a one button takeoff and land function that uses lidar to detect its position off the ground. The higher efficiency propellers throw off the algorithm for this function to a point that rather than coming a meter off the ground and just staying there, it shoots up to 2-3 meters, drops down to half a meter, and fluctuates up and down several times before settling in at one meter.
You'll get the same benefit more cheaply by simply ducting your propellers. In general though, physical characteristics change with scale so the benefit difference probably won't be much on your micro quad.
Hi Matt, I discovered this propeller a few months ago; I contacted someone I know in the electric boat industry; they told me they already knew about Sharrow, had tested it extensively and found no noticeable difference in efficiency; such a shame as electric boats need all the efficiency gains they can get due to battery range restrictions.
Sounds like your friend needs to improve their testing methods.
Maybe they work best in sharrow water.
@@ernestdambach8925 it’s possible that the electric boat uses larger slower props due to electrics better torque at low speeds. ICE outboards basically use the water as a torque converter.
It might be that this toroidal prop is not going to make much of a difference for an electric powered boat on the basis that electric motors have very flat efficiency curves. If you consider an ICE the efficiency curve shows a dramatic reduction as you move from the peak torque (peak thermal efficiency) operating condition.
@@michaelharrison1093 Yes, that will have an impact however Sharrow also talks about the hydrodynamics which is separate from the engine/motor dynamics.
The nice things about noisy drones is when you can zip a drone in and park it a couple of feet above your friends head before they realize what you are doing and then increase the prop speed to make it shoot straight up.
Specially when you are far enough away that he can not catch up with you before he tires out and stops. Of course, that means you are going to have to be prepared and not get upset when he eventually does the same to you. Or he figures out a way to accurately drop water balloons on your head, in January, when it is 10 degrees.
Lots of fun.
*HAVING OWNED A YACHT* $5,000 is peanuts in boat money - I bought a box of 200 bronze screws [in 2002] - $600
New prop, prop shaft, cutlass bearing and coupling + costs of taking out of water, removal and refitting $6,000 [in 2002]
We looked Into this as well at our university. It seems most comparisons they Made were not with State of the art props en thus their efficiency gains are overestimated. Another slight issue is their inability for pitch control, limiting the use for windturbines and aircraft. Still a great video!
Just having less noise would be enough for some applications
Matt is just is a "NEATO" cheerleader ----he cries Go ,STUFFF! yea! now where are my blind followers, click- like my prettieszzz
I didn't need to look at it, "105%" efficiency told me everything I need to know.
Be interesting to see if the prop would make any difference in large cargo ships considering they only turn at a few hundred rpm. Based on the graph the smaller prop was good around cruising at 4000 rpm. But lower in the rpm it was barely more efficient.
Cargo ships run their props at slow speeds because that is where they are most efficient. If they could use this type of prop and be just as efficient at 10 times the RPM, they could cruise the seas at a much faster pace at the same MPH they get now.
Ships do have a much lower rpm, but they also have a much larger prop diameter, resulting in a similar tip speed when compared to stationary water. This tauroidal prop seems to gain efficiency based on tip speed, not rpm.
@@Shepshop1620, why not a smaller prop turning faster and generating the same thrust? Maybe a smaller power plant could be used?
Nothing is going to push one of those monsters beyond its hull speed, of course.
I would bet these would be fantastic for tug boats.
How about those high speed hydrofoil ferry boats?
Then there are the military applications...
This is pretty big news, I think.
@@MyName-tb9oz Faster rpm means much more wear and tear , needing to design entirely new engines and more emissions.
Not really, @@Wayoutthere. None of those, and particularly not more emissions. A new engine design seems fairly unlikely. Unless someone just wants to spend a lot of money rather than using something that is already available.
I’d like to see some more independent real world testing on these. Seems like everybody is buying the efficiency gains without much skepticism
*I HAD A MASSIVE ARGUMENT* on a car tuning channel that a whistling turbo was a BAD thing not a GOOD thing
The whistling is vortex shedding at the tip of the blades - usually caused by a mismatch in the size of the turbo and the inlet X section - at best its literally ripping away the tips of the blades, at worst it is over boosting the system and can cause it to explode
7:46 'How to lie with statistics'
Graph starts at 5 instead of zero which skews perception for those who didn't notice this
Yes but it’s even worse than that. That graph is smoke and mirrors for sure but according to this data the boat managed 64 kts (!) at 6000 rpm with the conventional prop. Yeah well, that didn’t happen because according to Worldcat specifications their boat does 45 knots flat out. In other words, the graph is a fiction, easily debunked.
Another piece of BS here is that the so-called 3 blade Sharrow prop is actually a 6 blade. This alone significantly increases the advance ratio so comparing it with a 3 blade conventional prop is bogus.
5 years ago, there were those new torrodial formed carbon high profile wheels for cycling. For the lowest aero drag possible. At that time, they were more stable, efficient and stiffer. But they didn't get a lot of media traction
Would love to experience the boat propeller. that sound difference is crazy. Boats tend to be very inefficient due to all the drag. this propeller may pave the way to electric boats, where energy density has been a major concern
It's a six bladed propeller (three blades are swept forward, three are swept back, and they are joined where each set meet) that is being compared to a three bladed propeller that is horrifically overworked. The engine nearly needs to over-rev just to get the boat planing. If your boat isn't planing at 3000 rpm, something is horrifically wrong.
Ask yourself, why did they need to compare their prop to a terribly overworked and so will appear hyper inefficient standard prop of half the displacement? Because they're trying to disguise the fact that they've designed a six bladed prop, which will itself be fairly inefficient for most modern small boats. Hell, even nuclear submarines that don't need to care about efficiency at all, just noise, only go up to seven, and usually five.
More props means less efficiency, but they also mean lower loading per blade, which makes them feel and act like they're spinning than they really are. The lower loading means they cavitate at high RPM's, in this case high enough that the boat doesn't reach that limit. You can achieve the same with a conventional 6 bladed prop if you really want. You can also get a properly sized larger diameter three blade prop, or four if you really need it, to achieve the same lower loading without having to increase the blade count and cut efficiency.
Again, very serious question, why is the company that is trying to justify you buying their 5K propeller only showing comparisons to what is blatantly an undersized prop? Why are they not comparing a cheap, inefficient, and badly designed three blade prop most engines come with? Why did they go out of their way to undersize the test prop so badly?
Oh, because their prop doesn't create any savings or benefits when compared to a similar loaded and bladed prop, aside from being heavier and having higher form drag, which actually makes it slightly worse than a same sized six blade prop.
Do the math if you don't believe me, or buy it and run it yourself.
I would love to see this design in computer fans and graphics card fans and even PSU fans to help reduce their noise. Just imagine how much quieter your computers would be...
I always marvel when I hear claims like, "drones consume 94% less energy per package than standard delivery vehicle." Really? Who has done that study? I am very skeptical about that number. 94% less? I would love for you to give a reference to that study since it seems very unlikely to me: a standard vehicle, in addition to our package, carries dozens of packages from other clients, while a drone only carries 1 package and must make the return trip without a payload. .
…the further I go through life, the more I realise it has always been full of claims like that, and people who accept them too easily. That was me when I was young.
This is fascinating! It might be interesting to see how this might work in combination with a Kort Nozzle in lower speed applications, as in towing vessels, how well it works in reverse, and the effects on vessel or aircraft maneuverability. I'd love to try one out! Propellers have come such a long way just in my lifetime, and I imagine there is a great deal more to learn. Many thanks!
TH-cam absolutely blew up with videos of these toroidal propellers on drones a couple of months ago when the news broke out, and in reality, the results seemed to be quite underwhelming. You get a less annoying noise frequency range, sure, but most people experimenting with them found out they had significantly less thrust in some cases, negating efficiency or noise benefits, and while the noise did have a lower pitch, they're still very loud. The MIT videos were also quite disingenuous in the way they played with the volume: standard propellers were turned up significantly while the toroidal ones... weren't even playing any sound at all because Sebastian is talking over it, lol.
That was due to the quality of their models vs the MIT variants.
A true refined one is much more efficient.
I wanna take my time out to appreciate the intro of Matt's videos. I have watched so many and have always felt this excitement for his content. The intro is so well written, always creates a hype which is followed by the perfect beat drop and music!! Appreciation and kudos to Matt and his team
WTF?
Slurp
so else was worried when, in that one episode, the music had been changed to a more upbeat version? Glad they reverted that decision - it's just the most perfect opening music of any TH-cam channel 😄👏
I like how they improved the propeller by splitting it in half making two propellers in one. They have done a similar thing with propeller engines for aircraft as well.
8:17 "Surely someone must have been out there experimenting with non standard propeller shapes."
Militaries with modern submarines: *Nervous sweating*
Typical propeller efficiency is 80%. Therefore when you see a caption claiming, quote, “105% efficiency boost” you should immediately realise it is bogus.
I find the beep a vehicle makes when backing up the most annoying sound on earth.
What is fascinating is cavitation is actually from boiling water, yes the water boils due to the low pressure created from the boat prop. Love your videos!!
yes , by definition cavitation / boiling is when the pressure of the gas inside a liquid = atmospheric pressure above or around that liquid.... therefore if the propeller spins, it lowers the pressure inside the liquid to become more and more equal to the atmospheric pressure , then the bubbles pop. same physics in your kettle with heat doing the work, gas pressure in boiling water lowers to atmospheric pressure
I think the most fascinating part is that the water freezes after it boils! Maybe not behind a boat propeller, but just in laboratory conditions. (Vacuum chamber, etc.)
This design hasn't been used in vessels before in part because of the expense of making them, and the savings in fuel haven't been as urgent in the past. In the case of aircraft, it may be materials technology; composites and materials such as carbon fiber and aramids allow us to make shapes requiring higher strength to weight ratios than before. I'm looking forward to these being used on electric aircraft capable of carrying passengers and cargo.
Electric plane? We aren't even close. 😂
The future of aviation are ornithopters not propellers
There was a lot of questions to MIT experiments so i had tested 3d printed toroidal propellers on a drone - they was in fact louder and kind of shaky and unstable. It may work underwater with a rotating speed that required underwater, and without much turbulence. But as propeller for a drones - it it debatable, i believe they need more development to be productive.
Excellent report. What is astounding is how a propeller's design is really at the heart of the pollution problem. What is second on the list is how to get more power from fuel combustion.
You had me at "donut shape". I knew I liked donuts for a good reason. D-OH.
I am guessing that this is a prop suited for certain size vessels and is ideal to work in its specific field and application. If you work a prop that operates at an inefficent ratio for the majority of it's use, but that use is in the optimal performance for the toroidal prop, then it is likely best practice to use the toroidal prop in that application. Its not a one hat fits all situation, its a sun hat for a sunny day that you'd never wear in the rain
This is great, tnx for the info. It kinda sorta reminds me of the little winglets on the aircraft wings to reduce tip voratces. If you look at a jet landing in the rain you see the spirals coming off the wing tips.
Hello...I'm a marine engineering officer (sailing staff working on those cargo ships that you are showing). All this is extremely basic for me. Even with latest regulations of CII and EEXI I Don't think it'll come into shipping soon. Propellers are already extremely expensive. I'm talking about millions of dollars in our case already. Propellers have already been very inefficient and newer, better designs have been in PRODUCTION since decades like Keppel propeller, etc. But due to the initial costs, no one buys them.
Toroidal propellers will also be very heavy and increase the loads on the stern tube bearings especially on big ships....I still think future shipping will go methanol or methane or ammonia along with other energy saving devices like huge kites and pre, post swirl devices rather than toroidal propellers. Ship owners are mean and no one actually cares for the environment here. Only after a new regulation is enforced, habits change. New rules are actually opposed by countries because it directly means expensive transportation. All this I'm saying in a time when shipping is seeing the biggest change in centuries towards greener fuels and lower emission targets. Still a lot needs to be done and what's done needs to be verified by impartial agencies....
I want one! But the up front cost is so high... My boat is a sailboat, so it's already pretty efficient, but it'd be great to cut the fuel cost for when I have to motor. (also those massive ships don't burn diesel, they run on "heavy fuel oil" which is closer to tar)
My first thought when I originally learned about these was if this sort of design would offer any benefits for something like the Mars drone... I'm curious how they would perform in a lower gravity, lower air pressure environment. And what kind of modifications would be necessary, if it is workable...
Would these types of designs have any impact on fans and fan blades? It would be cool to see this possibly impact standard home box fans or even computer fans!
I didn't even think about electric fans and other cooling fans. It's probably gonna take a while for the design to be that commercially available though. (Also hopefully it still allows one to make funny noises in front of the fan xD)
Nice video, great implementation of this topic!
Have you somehow come across approaches to use the toroidal concept for wind turbines? It would be exciting to develop a particularly quiet (small) wind turbine. Here, too, tip vorticies should be a cause of noise development!
Due to the aerodynamics, however, the design would of course have to be different. An optimal fan is after all, as we all know, a catastrophic wind turbine system.
There are many solutions to tip noise, through designs that we already have, that wouldn't require a completely new prop design.
Additionally, we look for a design that takes the least amount of material to produce. Weight and eol disposal are factors.
The Toroidal design takes a lot more material. This rules it out for most real world applications.
The first time I ever saw a torodial windturbine was a horizontal desing back in the late 70's on a green energy exposition. As i remember correctly it was mostly too complex to scale up. One of the most remarkable things was the flexible desing let it change height and diameter when (wind)speed variated.
The noise and damage from cavitation is not caused by the bubble bursting. The noise and damage ocurrs when the bubble collapses back to liquid. The pressure pulse can be so high that it actually dimples the metal of the pump impeller.
I’m a surf lifeguard In new zealand and we use 30hp Mercury outboards with 3.8m boats in large surf of up to 4.5+ m it would be awesome if / when they make them for smaller engines could allow less cavitation especially when going over large amounts of white water and allow less fuel to be used will be great to see the future
I think it would be cool to see some applications within jet turbines, like maybe toroidal compressor blades at the first stage to suck in higher volumes of air for higher fuel efficiencies?
Turbines don't have the same problems with tip turbulence. The blades run very close to the body of the compressor.
Question: Can this work for Computer fans too, or do those need different properties? These are so much quieter, it would be quite amazing for that setting, where you sit next to fans for potentially long times.
they have different properties. one of the main one is they arn't in an open air system, they need to push air hard through obstructions and such. also alot of the noise comes from the air inside and not just the fan but the turbulence of the air flow.
ps, you can get quiet fans.
@@mryellow6918 part of what these toroidal fans seem to do is to reduce turbulence, at least the turbulence created right at the fan itself. I'd imagine that'd still be possible to do in the cooling fan setting?
@@Kram1032 what I mean is you can't do anything about the turbulence inside the case. And you can't control what's obstructing stuff. For example your gpu fan blowing in all directions even against case fans
@@mryellow6918 certainly, but I guess I'm not sure that that's enough to dismiss the sound of turbulence happening at the fan blades.
They could make the boat propellers much easier with lost wax casting instead of machining them from a solid block. most large props are bronze based anyway which is perfect for the lost wax method.
The imperfections would make the propeller useless. Any surface imperfections add cavitation and cause degradation over time.
I've seen videos of large propellers being made; they still had to be machined at the end to get a good surface finish, then thoroughly examined. If the tips of a propeller can evaporate water, then imagine the forces that are experienced. Now imagine a hairline crack, or an imperfect casting where there is a 'cold shut', slag inclusions, or any other of the many possible defects from casting.
At those speeds, the flying metal chunk would punch a hole through the boat or its occupants, and leave behind a dangerously unbalanced, fast-spinning prop shaft.
The original units of this type from the beginning of engine power were 'screws' - that is air screws on heavy copter designs that never got off the ground and were laughed at, and screws that were on vessels in the water that produced excellent propulsion.
This current Toroidal concept picks up where that left off, getting rid of the entire mass of the large screw and still using the efficiency of the physical design structure.
At 1:42, that's a really big frequency range. Sure, it does include drones, flying pests, and crying babies, but it also includes almost every note on a piano. Being somewhere in that range means nothing for how annoying the sound will be.
Thank you! That sentence is bizarre - no one is complaining about the register of a bass guitar or a kick drum...
Hi Matt,
would these propellers work for wind farms? A similar improvement in efficiency / reduction in noise would be fantastic.
there are vertical axis turbines that already use a similar shape and some dynamic kite based wind energy farms are also looking into such novel applications :)
I'd wager not, since:
- bladed wind farms operate at _way_ lower RPMs where tip vortices are practically moot
- the fluid dynamics work a little differently in reverse - likely invalidating any efficiencies that aren't just side effects of noise reduction
- are _the propeller blades_ at wind farms even noisy, especially compared to the generators?
I would say yes and no. Windmill blades can now be adjusted for the best performance in different kinds of weather and i do not see how you could do that wit theas blades. That sead, because of the bigger range of affenciantie it might not have to.
Yes and no. The design should work the same for a wind turbine as it does for a propeller, but at those sizes increased material costs will make it unfeasible. It would likely also impact the efficiency of downwind turbines. The question is if the added material costs less than the profits you would gain with the added efficiency. You also need to figure out the engineering challenges that come with the added weight for the support structure and how that would affect possible height (which is corelated with higher wind speeds) and for the inertia of the system and how you would stop such wind turbine in dangerously high wind situation. My guess is that we could use this design with smaller home turbines
Funny that drone designers never took a que from fan designers for custom computers.
For those of us who build our own, noise reduction is a key to a comfortable life behind a computer workstation.
Thanks for doing a video on this topic.
Those fans are usually spinning much much slower.
Love your videos but on this one, I think you overlooked that this shape of prop was not invented by MIT/Sharrow. Actually it s a really old patent from 1969 (patent no. US3504990A). It couldn't be efficently produced at time of invention, hence why its beeing revisited now now that cnc machining is cheap and 3D printing exists and the reason why it hasn't popped up sooner ;) Intresting non the less. Actually in the FPV drone world, some prop producers are already trying to make them, see kababfpv.
I am fascinated by toroidal propeller technology and I brought it up and a Boat Drag Race at the Wild Horse Pass South of Phoenix. I spoke with racers and most had no clue what I was talking about. But, I ran across two guys that did know and had some unique input. The first was a big cargo ship captain. He said that the props that you use for thrust and that the toroidal props will be the future but it is NOT the best for speed. He said that boat speed is at the tip of the propeller so Drag Race Boats have a surprisingly small and not very broad blade. I got to talk to a long time boat drag racers and he kind of confirmed this and said that he used the toroidal prop does not work and he claimed that he tested in on his top fuel boats. He claimed the toroidal prop will not get the boat going from a dead stop to instantly high speed but in both cases boats are topped off at the same speed at the end. He also said that the drag race boat props are unique in that they have a very small pitch of about 6%.
yea, drone delivery is not a net negative from centralized grocery stores and walking to them. like so many problems specific to suburbanization....
Images drone delivery in New York City lol.
Drone delivers is good for the countryside provided the drone has the range. And the suburbs arnt going to die tomorrow and will last for several generations. Neighborhoods that were built in the early to mid 1900s are standing today. So drone delivery will be needed for lowering energy requirements and lowering costs and removing the need of pizza delivery vehicles that are large crossovers and SUVs for delivering pizza.
To be fair, it is a very propelling argument...I mean compelling
😂
But did really no-one think of this before? or is it true that it only got developed because of modern tools? (simulations, 3d printing, what else?)
I would guess that some of these designs have probably been tried before, but due to their geometry they can be very expensive to manufacture, so it probably didn't make too much sense.
@@Anfros. yeah that's what I mean, because of modern tools, manufacture got cheaper, iteration got faster, planning&measurement more efficient..
At least 2, possibly 3 instances of similar developments have been brought to paper over the last century and a bit, at least one of them was patented. Unfortunately these designs never left the paper.
*_Props_* to Toroidal for trying to improve part of the world.
sorry bro thats a dislike
i think the US Navy and Darpa, had tested these, and said something like while they work great on a small fishing boat, its not a scalable design for a destoryer or quiet enough for a submarine, which is what Matt says @10:40.
You'd think if the Navy could afford to test two aluminum warships and scrap them after 11yrs , a propeller should be like buying Mc Donnalds.
Finally, a satisfying video! You answered all of your initial questions from beginning to end. Both micro- and macro-applications were considered and the mechanical aspect was fairly visible. Thanks!
Great content. I have subscribed to your channel for a while now, and I always find your production value high, and the quality of your content to be fantastic. I would gather that the cost of those propellers would have something to do with the precision needed to build them, as well as if there are any patents associated with their construction. But the whole technology sounds promising for many applications. Even wind turbines and other fluid dynamic applications. Thanks again as always.
This also shows the possibilities of innovation and imagination. Those that shut it down seem to suffer from a lack of those aforementioned qualities. I suggest that looking at this topic with vision towards the future, and the possibilities it can explore and uncover.
As an aerospace engineer to be, I do worry how this new design can affect jet engines.
Or ducted fan.
Very interesting! Perhaps 3-D computer modeling can tweak the designs for the greatest efficiency. It seems like anything with a fan or propeller could potentially benefit from this improvement. Maybe it can help as we transition away from fossil fuels.
I wonder why it took so long. Since 2012 there was a PC Fan using that design. Probably no one thought about making anything more efficient just like in many other cases.
One thing worth noting is that even if the sum of pollution by those huge container ships add up to 3% of global CO2 for 80% of transport by volume, if you break down the transport contribution % for any good purchased, the fraction contributed by those container ships is fairly low. Most of the pollution is in the last stretch by truck.
A rule of thumb (not entirely accurate, but i'd love the hard numbers) is that container ships are one order of magnitude more efficient than trains, which is one order of magnitude more efficient than trucks per mile/kilometer traveled.
Large container ships have variable pitch propellers which increase efficiency at any given rpm vs. a fixed pitch. Same with constant speed propeller airplanes. The toroidal shape is only good for a fixed pitch since any change in blade angle would not be possible with the ends connecting.
Knew there had to be a catch.
Come to think of it, though, at least in terms of cargo ships, isn't it fine if they run at the same, low speed most of the time?
@@asahearts1 Always a catch. Just like advertisements that are too good to be true and every TH-cam is advertising it.
Probably get applied to windmills too, particularly the more consumer versions meant for rooftops and yards
I can't help but think about Morbo.
I came across this a couple/few months ago. A key advantage will be naval noise pollution as there's been a study or few on the affect of shipping noise on marine creatures and found it to be really quite harmful as, just like on land, creatures warn eachother with sound when predators are around, attract mates and other reasons, but prop noise interferers with this, contributing to the decline in marine life.
I can imagine that this didn't become a thing previously because of the difficulty in production. As with [almost] all technological advancement, entire chains have to advance together to enable each other (or as misinformed ideologues would state ... "they didn't have Capitalism").
I saw some video about these propellers about a month ago. This is so cool. Industry has lots of money to invest in this kind of tech, which makes you wonder why this didn't happen sooner. I hope to see wide adoption of this propeller by many industries soon. Thank you.
I remember some decades ago reading about a new propeller for ships - a propeller that was not a helix but a vertical piece that propelled the ship usint the same principle fishes use. It could get higher speeds and save fuel but it took too long to accelerate the ship.
One of the problems with these aero/hydrodynamic parts is the lack of deterministic equations. The only path possible is trial and error. There are techniques to guide the trial and error - famously the first genetic algorithm for optimization was created to design turbine blades back in the 1980s.
This propeller is very interesting! If we compare old comercial jets with the new ones, one small difference will be the two vertical parts parts on the ends of the wings and they are there because they stop the air flowing above the wing to mix, through the side, with the air flowing bellow the wing. Those small vertical things save lots of fuel. That's precisely what this new design does! In the jet plane the noise reduction is insignificant (there are 2 or 4 turbines near it, after all) but for drones it's fantastic!
I think one reason for the price is the shape probably needs a mold that will be destroyed after each is made. Cavitation, however, is a serious problem - that the Red October solved using superconductors to move water ... (the book/film). It's the main cause of noise in submarines and ships and it affects marine life. It also destroys the propeller/turbine. In hydroelectric power plants the turbines have to be dissaseembled and repaired in a prefentive fashion so they wont undergo catastrophic failute. That means though these turbines propellers will cost more, they'll not only save fuel but also last longer. Nice one, Mr. Farrell!
00:37 "Why haven't we tried something like that sooner?" - Because the topic of sustainability never had been that relevant 30/40 years ago in comparison to now. We have never cared about our ressources in the past, because the majority had the mindset of "It will be enough in our lifetime" or "Planet Earth and its ressources are huge enough". The problem lies also in the very fast development in our technology and society by which we were not able to monitor such change in a healthy manner. For sure we already had concerns in the scientific area about our wasteful use of ressources 40 years ago, but those voices had been mostly ignored and were not strong enough, since we lived very good with what we had. Now in 2023 when it is almost already too late, we can feel the consequences of our actions and only now we are trying to optimize our behaviour. Unfortunately typical human behaviour if you ask me. Even though we are very late with those changes to support sustainability in different areas, I am somewhat hopeful that it will still be relevant for our future.
I'm curious how this performs compared to water jet propulsion.
Pump-jets are efficient and don’t suffer as much from cavitation because they run at higher pressure. Would be interesting to see how they compare.
Jet propulsion generally only offers increase in efficiency at higher speeds. You can see this clearly with aircraft. Planes design to cruise at speeds above 0.5 Mach almost always have jets, and below that have propellers. I’ve seen similar results with boats. I read an article about a boat that was offered with either a outdrive or a water jet. The water jet offered a small increase in top speed but the prop was more efficient at all other speeds. The conclusion of the article was that you’d only want the water jet if you had to operate in swallow water.
If it can successfully be scaled up, I’d love to see if it can make the stealthiest helicopter rotor or even be retrofitted to the Osprey 🧐🧐
The Osprey has some of the most efficient props ever designed, over 90% at medium load.
Greg Sharrow is my cousin. My understanding is the reason they’re so expensive is because they’re milled on a cnc machine and that is incredibly expensive. Most boat props are cast. Same goes for many other types of large metal components, like crankshafts. The cost explodes when you change from cast to milled because the manufacturing is so much slower and more expensive. A cnc can only turn out just so many parts per day. Whereas when you cast parts you can do larger batches in the hundreds or thousands. And increasing manufacturing capacity means buying more CNC machines which can be several million dollars each.
Could wind turbine get this tech? Or would make electricity production lower?
Nice video, but maybe you could explain how you can have 105 % efficiency and not violate the law of conservation . And who uses propellers that are 20% efficient when the Wright brothers made 85% efficient ones.
I'd love to see how, say, a P-38 Lightning could perform with props like these. Or a helicopter like the Comanche.
They wouldn't even get off the ground. This shape offers no way to change the pitch of the blade, which means the P-38 would need several miles of runway to get up to speed and a helicopter wouldn't be able to add collective to take off. Some things don't scale up.
Actually toroidal propellers are only one option to minimizing tip vortices and is the most difficult and therefore expensive solution since they can only be made by 3D printing or very difficult machining.
The simple solution is to simply place the propeller in a duct which accomplishes the same thing.
Another solution has been to use a different type of propulsion like pump jets.
The toroidal propeller might still be the preferred solution for some situations like minimizing the possibility of entanglement.
Yet another niche market these propellers would be great in: paramotoring. Paramotoring is where you use a long, wing-like parasail in conjunction with a simple propeller strapped to your back, run by a light 2 cycle motor to provide thrust, allowing you to use that parasail give you one of the most free forms of powered flight for a single person. One problem is that the prop directly on your back is incredibly loud, necessitating hearing protection and causing fatigue. You'd probably still need hearing protection, but it would be very welcome. Any higher efficiency is also great!
Do they teach a course on dragging things out to occupy more attention time?
I’m certain the navy already come up with similarly designed propellers for submarines
One factor you didn't mention is that the toroidal propellers are larger and heavier than conventional props. This is no problem for a cargo vessel, but flyweight drones have to manage every gram of weight, so there are some applications that might not use them despite the advantages.
Hrm, think I'm going to try print some fan blades for PC and the 50cm fan I use to keep my place cool in summer.
That large fan has 3 settings and I've never ran it higher than the lowest, because of the noise.
If a fan shape like this can reduce the noise ( and power consumption) to this extent, I can see this tech spreading rather quickly in the coming years.
We use fans and propellers in far more than drones and boats. As Matt already referenced, pumps are an example.
But our PCs and laptops have fans too and the fans are often the main headache when it comes to noise generation.
Being able to attain higher levels of cooling for less noise is going to be fantastic.
The main problem I see is that these shapes aren't as simple to manufacture as classic fan designs and don't use the same type of tooling, meaning it'll cost more and manufacturing outfits won't jump on it quite as quickly as one would hope.
If they would, the economy of scale would bring the price difference down rapidly.
As you pointed out the big hurtle to adoption for boats is the huge up-front cost. For the average sportsman it may not make sense, you have to buy a lot of fuel to make up that 10x cost of the prop. For larger work vessels the problem shifts to manufacturing, machining these extremely complex shapes will be a difficult shift for a manufacturer if they can't be guaranteed an ROI. The enticement here is that for a commercial ship it makes more sense, cost of fuel is a really big issue for everything from a fisherman to an international shipper. Adoption for the drone industry on the other hand may be a no-brainer as half the draw for lower end drones will be just the "latest tech" incentive. Other applications (think military) may be drawn by the more stealthy features. Time will tell but I have a feeling these toroidal props with make there way onto the stage sooner rather than later.
Today, so many TH-camrs abandon the polite way of saying even a short greeting at the beginning of their video. You're clearly not one of those people who just get straight to the point - even though a greeting doesn't require much from anyone, it makes a pleasant impression. Thanks for that! Some have even replaced the greeting with "So", which seems really strange since it's at the beginning of a new topic. People like this who have rejected politeness are one proof that the best book of prophecy in the world, the Bible, is right when it tells us:
"But know this, that in the last days there will be critical times that will be difficult to survive. For men will be lovers of themselves, lovers of money, boasters, proud, scoffers, disobedient to their parents, ungrateful, disloyal, having no natural affection. , agreeing to nothing to agreement, slanderers, self-tempered, furious, without the love of goodness, betrayers, headstrong, puffed up with pride, lovers of pleasures rather than lovers of God" (2 Timothy 3:1-4)
You took a successful video that explained everything really well in under 6 minutes, doubled it in length, made things unnecessarily complicated, used basically the same thumbnail, and it was all for moot.
Amazing innovation that will go a long way across many sectors and Matt put it across with gusto. Nice
I saw testing of toroidal propellers on FPV drones. A person who tried that found the ones under test significantly less effective than traditional ones. Like 50% efficient compared to a standard.
Of course doesn't mean all the toroidal propellers are like that, but at least it's a controversial topic until we see real world testing
There’s still so much to discover in material science, geometric shapes and how they interact in given circumstances or in natural environment
It’s amazing how such small word as physics can encompass Everything that exists or will exist even those that stopped exist but existed before,, how they act and react and influence and manipulate other materials changing it’s entire structure and properties
For boat props in many places they hit things like sand bars. The old props can be rapaired, to some degree and may not loose performance as much as the new props.
But, in the graphs, it seems the engines do not need to turn as fast so would higher torque engines at lower RPMs work as well? In the truck industry they found a big engine with high torque and low RPM worked better than a small engine because it does not have to run at full power to do the same work.
The C02 emissions of ships needs to be related to how much tonnage they are moving vs. emissions they emit.
This video talked about the positives what are the negatives? Aside from the cost mentioned. I have seen one video were someone put the props on a drone and did not get good results.
Like everyone else, I was intrigued by this new "toroidal" concept. However, testing shows that in air, there are hardly any gains. When you factor in the higher mass of these hybrids, warping of their shape at high rpm, even those are lost.
It 'felt' like hype from the first time I heard of it. My thought experiments initially also said 'hype'.
Then professionals in the marine and aerospace industries also rolled their eyes.
For many decades, great numbers of research minds have been pondering the prop. There are reasons the changes we've seen to it's essential design are small and almost unnoticeable in multiple industries.
As for UAV flying, as an FPV pilot and science guy using our typical 5" quad, The noise from those was always a menacing sound. I never liked it. So I switched to 7" Quads, and now only use Bi-Blade props (Gemfan Flash 7042) for their huge reduction in noise and greater efficiency. The Gemfan props have a unique tip design, present on their Tri and Bi blade props. It increases efficiency a LOT over their competition's that lack this feature.
I think toroidal props 'may' have a place in industry and unique applications. However in FPV/Quadcopter/UAV applications, I don't think so. Too much mass, and too little gains over simpler, cheaper, easier to produce and balance bi and tri blade traditional designs with their added refinements.
Aside from drones (still watching video as I type), I want that extra strength for cordless shop vac/ hand vacs. Their strength with the current 18v~28v battery packs are weak. I’m aware that cordless tools are still in development and do not have high strength but i hope this fan blade can help improve suction for cordless shop vacs. Hopefully with this breakthrough, it can also increase battery life since the cordless shop vacs drain the batteries.
So what about wind turbine efficiencies? Imagine significantly improving the power generated for a single wind turbine, while allowing them to be packed more tightly together, improving efficiencies further.
I wonder if this would help reduce the number of whale strikes. One of the theories about the cause of whale strikes is that the ship's noise interferes with the whale's echo location. The whale becomes confused and simply can't avoid the ship. With a change in the sound level, and pitch, it may help reduce the number of whales found impaled on the bulbous bows of ships.
Propeller strikes, such as those seen on manatees may also be reduced. As it's not a sharp cutting edge, the damage to manatees backs would be significantly reduced. Whales have also been victims of propeller strikes. BTW, the proper name for a ship's propeller is a screw. (4 years in the Navy and 2 years at sea.)