I liked very much Diamond Plastics PVC pipes manufacturing video. I am working as a Sales Manager in a local PVC pipes manufacturing Factory for the past 30 years. Located at Salem City India. (Kaleem Khan)
This was an interesting, informative and entertaining video with excellent videography and narration. Simply put, civilised countries rely on these very highly engineered pipes for potable water and sewage removal and processing along with countless industrial, manufacturing and agricultural usage. Life as we know it simply couldn't function without such underground networks. The test pressures were quite remarkable, I would never have imagined that the pipes would be subjected to such high proof pressures. It certainly instills confidence that these pipes will continue to give decades of trouble free service.
I have hauled a lot of these, actual for this outfit, they are a pain because the pipe is slick, so you have to make sure it is well strapped or the load will shift.
8:04: I have always loved the color blue, and I have always loved the specific blue color of these pipes. In fact, I just took this very scene and made a picture for my computer desktop out of it.
I’ve worked on a production floor for 41 years now producing pvc pipe. This company looks to me to understand the importance of quality equipment in order to produce a quality product..this pipe has always been referred to as zedbell pipe .
Had 7 years in already. Never seen a 60" water pipe. Did come across a 48" cast iron downtown Milwaukee WI. Interestingly, they didn't know they had it.
It is knowledgeable video for manufacturing & quality control measures taken. DPC is providing a good quality infrastructure product. All the best to DPC & U Tube.
It's just idiot trolls. Have you noticed how the number of down votes has increased since this virus stay at home started? Haters will always hate rather than just change channels. Sad :-(
There are some people that dislike PVC. They don’t want it used on drinking water or waist water. Every pipe made leaves it’s mark on any water that flows through it. Nothing you can do about that but for longevity and ease of repair PVC has its place.
Very nice plant tour and process discussion. Nice description of the QA tests as well (from a nerdy old electronics manufacturing , R&D, and Quality Engineer).
I know my GF likes it when I "lay some pipe" too. Very COoL. Thanks for the video. p.s. It was nice you passed out those new blue company shirts for the shoot. Hope they got to keep them :O) Cheers!
I've always wondered how the die is held in place inside the extrusion tube. How to hold it in place while there's continuous flow around it, without causing a break in the circumference of the tube during extrusion. I'm guessing its held early in the molten flow stage, a blade bracket of sorts, thin enough to allow 'healing' to occur beyond die location?
a section in the die assembly is known as a spider and that keeps the inner parts rigid you are right it separates and then heals back together, all the dies and puller and saw on this line was made by a Company in Mcpherson Kansas called Midwest Industries
This is true, that was the first thing I noticed when I started working there. Ironically McPherson ks is where I was born and grew up. 60s and 70s graduated 81.
Thanks for this beautiful video .We have PVC Extrusion plant in the southern part in Nigeria making home PVC water pipe .We are interested in going industrial we will be glad to have more conversation with you in this regard.
Weber, Cincinnati Milacron, Krauss Maffei, Sica, IPM and some others are the biggest producers of such machines. For people who don't work in such factory it's very impressive. :)
the die, the puller and saw you seen in this video where made by a company in Mcpherson Kansas by the name of Midwest Industries. I can tell you allot about them because i was part of the team that built the puller and saw and helped install them there.
hello thomas I am a Chinese manufacturer,we mainly produce pvc/hdpe pipes and fittings,I think we can provide best price and good quality for you,may I know your WhatsApp?my WhatsApp:+8618374722489,thanks.
Putting color in the PVC is an amazing idea, as long as i know, un México we just have pues in white color, the original color of PVC for residencial use.
I retired after 35 yrs of molding plastic - mostly injection, but some extrusion also. And mostly ho-hum products, tho sometimes interesting or fun products. I would have liked working for a company like Diamond - especially their plant in NV, near Winnemucca. My screen name - Jungojerry, comes from Jungo road in Winny where I had 40 acres off grid along Jungo road..
Saying that they are making the largest PVC pipe in the world , I laughed . I still remember hauling a 60 inch extrusion die from Blue Mountain Pipe in BC to Toronto , Ont. because they wanted to move their large pipe line to Toronto . That was 98 .
I wonder how they profitably transport 60-inch pipe. A flatbed trailer is 102 inches wide, so only 50 feet of that big pipe will fit on one truck. Do they insert smaller pipes into the bore of the big one?
Wish they showed when things don't go right..saws not cutting,hang ups,power failures...I've seen 4" pipe snap across the plant..extruder screws snap and the release of chlorine gas from burnt polyvinyl chloride
Great information ,,,BUT the music is distracting and unnecessary.. ... I know this is standard procedure... Does everyone need entertainment ALL the time?
Im a extruder machine operator .i have 15years experience .i can die design ,fomulation ,operation and machine maintenance .i like to join new pvc factory .now working at sulthanate of oman.im sri lankan .
Is pvc pipe easily recyclable? If developments plans change, can it be easily pulled up and reused elsewhere? Can it withstand desert dry and heat (+60 deg C) conditions to be used in irrigation projects? How much better would ceramic or concrete be?
Hey guys!!!!! i have a fact for you!!!!!!! did you know that p.v.c. pipes are not only used for water sewer and irrigation? they are also used for making beautiful wonderful music!?!?!??!?!!?!?!??! the blue man group use plumbing pipes to make beautiful music!!!!!!!!! look them up!!!!!
One thing I've always wondered is they make all these pipes then stack them outside for who knows how long. We all know uv light isn't good for things, especially plastic. Wouldn't it be better to have them in a warehouse or something? How can the company guarantee the sun hasn't already damaged the pipe? Just curious, not hating or complaining.
Dear manager, Longyi New patented built-in classifiers dry grinding machines already put into mass production. 1.Powder from 325~4000mesh, fineness is adjustable 2.Built-in high efficiency classifier, no more investment cost for classifying system. 3.Smart PLC operation system, and integrated control system: 1 computer could operated max 6 machines, saving management cost. 4.No particle air pollution, more environment-friendly. 5.Compact structure to save factory space and lower foundation construction cost. For limestone The whole grinding system power is around 370Kw, the real working power is 80% 296KW 1.D97=23um (600mesh) Output: 10tons/h Energy Consumption: 29.6Kw/Ton 2.D97=16um(800mesh) Output: 8tons/h Energy Consumption: 37Kw/Ton 3.D97=10um (1250mesh) Output: 4.5tons/h Energy Consumption: 65.7Kw/Ton 4.D97=6.5um(2000mesh) Output: 2.5tons/h Energy Consumption: 118.4Kw/Ton For Talc powder, Longyi powder grinding mill power is 250Kw, the real working power is around 200~225Kw, including classifying system. A. D90=10.5~10.7um output: 4 tons/hour B. D90=9.8~11um output: 3 tons/hour It is suitable for processing nonmetallic minerals such as calcium carbonate, calcite, Kaolin, clay, barite, talc, gypsum, limestone, calcium oxide, bentonite, dolomite etc. Samuel MP/Wechat/whatsapp: +8615105956429
I picked up on that too. Either it was a typo on the script or possibly it is because those pipes conform to the same diameter specs as cast iron ones do. I know sometimes they have to make transitions from cast to pvc in the field.
3DPeter because the customer would have to get them out you would double the load to the banding and scratch or ruin your perfectly in spec pipe . Not to mention the inner pipe would be loose if not banded length wise
they could tape the end to prevent scratching, and then tie it up with a rachet that goes throuh the pipe, so that it can't fall out during transport, and weight can't be an issue, because a truck can haul far more heavier loads that that.
3DPeter that would cause a hassle to the customer on their site . And cost at least 5x in banding lengthwise in every pipe rather than just wrapping them . just standards of how things are done we never did it where I had made PVC pipe
"60 INCHES PIPE BY 10 FT LONG WHAT DOES IT WEIGH AND WHTS IT PRICE.?.HOW LONG WILL IT SURVIVE IF YOU PUT IN ACID AND FOR THE SOME WHAT HOT OIL FLOW.??..WHAT KIND OF DIFFERENCE TYPE OF USE OF THIS DIAMOND PIPES ??..
Imagine making one large enough for a vehicle to travel through and thick enough walls to hold the load and you've got a bridge that doesn't weigh 500 tons. Much faster to produce this.
About 20 yrs ago in Menomonee falls Wi there was a steel culvert under the road between the landfills on Townline Rd. It was used for company vehicle travel and big enough for dump trucks and such.
I liked very much Diamond Plastics PVC pipes manufacturing video. I am working as a Sales Manager in a local PVC pipes manufacturing Factory for the past 30 years.
Located at Salem City India.
(Kaleem Khan)
love it im a distributor for waterworks for 45 years in NY!! Great presentation Diamond .
How much you think a 5 ft diameter Pipe would cost ?
@@ronniezilla7565 fluctuates by cost of resin
Diamond plastic pipe, the leading PVC pipe fitting maker, very good!
This was an interesting, informative and entertaining video with excellent videography and narration.
Simply put, civilised countries rely on these very highly engineered pipes for potable water and sewage removal and processing along with countless industrial, manufacturing and agricultural usage.
Life as we know it simply couldn't function without such underground networks.
The test pressures were quite remarkable, I would never have imagined that the pipes would be subjected to such high proof pressures.
It certainly instills confidence that these pipes will continue to give decades of trouble free service.
The truckers must love those kind of loads.
I have hauled a lot of these, actual for this outfit, they are a pain because the pipe is slick, so you have to make sure it is well strapped or the load will shift.
@@RenegadeADV If you're going far, I would think you'd save a lot on fuel?
@@RenegadeADV Cheap freight?
8:04: I have always loved the color blue, and I have always loved the specific blue color of these pipes. In fact, I just took this very scene and made a picture for my computer desktop out of it.
Thanks,this is what I am talking about ,it's about time these pipes are maded,I worked in a pipe plant ,the was great but plastics pipes are needed.
I’ve worked on a production floor for 41 years now producing pvc pipe. This company looks to me to understand the importance of quality equipment in order to produce a quality product..this pipe has always been referred to as zedbell pipe .
Every great product starts with great materials.
Wow... !!! My best friend, thanks to you, I enjoyed watching... I'm proud of you for developing day by day.
It’s midnight and this is in my suggested videos, why not.
Why the downvotes, this is an incredible plant!
Awesome! Be fun to get a tour. Now I know where all the big blue and green pipes come from for the construction in Las Vegas and Henderson Nevada.
I was laying this pipe back in 1995 when I was on the water and sewer crew of B&B excavating.
Had 7 years in already. Never seen a 60" water pipe. Did come across a 48" cast iron downtown Milwaukee WI. Interestingly, they didn't know they had it.
Interesting video about Plastic PVC pipe making . Thank you for the video ❣❣❣
I used to deliver limestone to the plant in Nevada. nice plant!
Why do they put stones in the plastic?
@@greenlawnfarm5827 they make a 3-layer-pipe ,inside and outside is pvc , inner layer is lime .
I guess cheaper .
@@haynillesen I want one of those pipes. You could make a cool hang out spot or other stuff like that.
Thankyou for your service
_I can't say enough good things about _*_Diamond Plastics Corp!!_*
It is knowledgeable video for manufacturing & quality control measures taken. DPC is providing a good quality infrastructure product. All the best to DPC & U Tube.
Just found this. Excellent production! Can’t imagine the down vote on a simple factory tour.
It's just idiot trolls. Have you noticed how the number of down votes has increased since this virus stay at home started? Haters will always hate rather than just change channels. Sad :-(
There are some people that dislike PVC. They don’t want it used on drinking water or waist water. Every pipe made leaves it’s mark on any water that flows through it. Nothing you can do about that but for longevity and ease of repair PVC has its place.
Very nice plant tour and process discussion. Nice description of the QA tests as well (from a nerdy old electronics manufacturing , R&D, and Quality Engineer).
I know my GF likes it when I "lay some pipe" too. Very COoL. Thanks for the video. p.s. It was nice you passed out those new blue company shirts for the shoot. Hope they got to keep them :O) Cheers!
Great technology, this video is great.
I've always wondered how the die is held in place inside the extrusion tube. How to hold it in place while there's continuous flow around it, without causing a break in the circumference of the tube during extrusion. I'm guessing its held early in the molten flow stage, a blade bracket of sorts, thin enough to allow 'healing' to occur beyond die location?
It has a plug on the inside that is chained to mandrel inside and air pressure. I worked at plant outside Macon Ga. 1990
a section in the die assembly is known as a spider and that keeps the inner parts rigid you are right it separates and then heals back together, all the dies and puller and saw on this line was made by a Company in Mcpherson Kansas called Midwest Industries
This is true, that was the first thing I noticed when I started working there. Ironically McPherson ks is where I was born and grew up. 60s and 70s graduated 81.
@@rogerswanson9974 I bet you know guys that work at Midwest then lots of McPherson graduates from that time frame work there
I wish they had shown us this detail. I leaves those less curious thinking there’s a bit of magic involved.
Thanks for this beautiful video .We have PVC Extrusion plant in the southern part in Nigeria making home PVC water pipe .We are interested in going industrial we will be glad to have more conversation with you in this regard.
É MUITO BOM VER TODA ESSA TECNOLOGIA... 54" E 60" EM TUBOS JEI PVC RÍGIDO, PARABÉNS !!!!!
Great narrater and salesman! Looks like a great product.
EXACTLY WHO INVENTS THESE MACHINES ?
The heck with the product the machines are incredible
Weber, Cincinnati Milacron, Krauss Maffei, Sica, IPM and some others are the biggest producers of such machines. For people who don't work in such factory it's very impressive. :)
the die, the puller and saw you seen in this video where made by a company in Mcpherson Kansas by the name of Midwest Industries. I can tell you allot about them because i was part of the team that built the puller and saw and helped install them there.
Some very talented engineers.
@@asknotwhatucan9951 thanks we are proud of our stuff
Great video about what goes into creating high performance pipe.
Purity of PVC,proper melting temps,extruder/,tooling quality
What I like about pvc is the price. Very usefull.
hello thomas I am a Chinese manufacturer,we mainly produce pvc/hdpe pipes and fittings,I think we can provide best price and good quality for you,may I know your WhatsApp?my WhatsApp:+8618374722489,thanks.
@@yinjason4484 天滅中共
Amazingly thorough video covering the process. Well done.
the narrator has very good command in English
Thanks for show video
i guess the company has one worker that all do the job. Yes the white hair big guy.
That's Bob, he's been there for 35 years...
Nice job guys!!
Interesting video, I always wondered how they produced pipe
Putting color in the PVC is an amazing idea, as long as i know, un México we just have pues in white color, the original color of PVC for residencial use.
Great video.
Engineers: Designs and tooling now support a 70" line...
Blue Man Group: Music to our ears!
Great production 11 outta 10
I hope this company is still in business and strong
Oh it is
GREAT VIDEO
Cool, now tell us why there is a "resin shortage" causing prices of PVC to be so high?
Good Sir ji
#RamSagarNetwork
great👍
I retired after 35 yrs of molding plastic - mostly injection, but some extrusion also. And mostly ho-hum products, tho sometimes interesting or fun products. I would have liked working for a company like Diamond - especially their plant in NV, near Winnemucca. My screen name - Jungojerry, comes from Jungo road in Winny where I had 40 acres off grid along Jungo road..
JungoJerry
you have so many year experience
You might not like working for them, I didn’t see but maybe 5 people there.
Saying that they are making the largest PVC pipe in the world , I laughed . I still remember hauling a 60 inch extrusion die from Blue Mountain Pipe in BC to Toronto , Ont. because they wanted to move their large pipe line to Toronto . That was 98 .
A real life playdough fun factory.
very nice
Very interesting! !
Worked at a plant and a mixer for 2 years when I was younger but they one made to to 12" pipes
Awesome!
Impressive!
9:46 It could be the viewing angle or my imagination but that dial indication doesn't seem to be parallel to the direction of deflection.
Happy, thank your author
woow iam really happy to be working with you.
Use one of them 60" pipes for a induction coil form
Very interesting. Thank you Corona virus.
I wonder how they profitably transport 60-inch pipe. A flatbed trailer is 102 inches wide, so only 50 feet of that big pipe will fit on one truck. Do they insert smaller pipes into the bore of the big one?
good quality products,can we use it in district cooling networks
Only two people controlling the entire production, amazing
Congratulations.
Also it’s really funny that they say corrosion free when they install the plastic into iron fittings and use iron restraints to hold it together
The producer could have dialed back the background music, too loud.
Did the narrator really say "Similar yet very different formula." How can it be similar yet very different?
Antonmursid🙏🙏🙏🙏🙏💝🇲🇨🇲🇨🇲🇨🇲🇨🇲🇨💝🙌👌👍
Wish they showed when things don't go right..saws not cutting,hang ups,power failures...I've seen 4" pipe snap across the plant..extruder screws snap and the release of chlorine gas from burnt polyvinyl chloride
Nice factory
Hi I am Sarb jit Singh Ex Army Amritsar Punjab India DVR DVR SPL Gun Man b mobile number 6280809018 call me please muja job chayia please
Please call me
Please call me 6280809018
this is what i do for 12 hrs a day, 2 months now
Same here, same hours. But been doing it for years.
Great video, at 8:25 and 8:39 though when the pipe is leaving the tester why is the pipe so dusty if it was just made? That doesn't make sense to me.
It's dust from cutting the pipe to length and cutting the spiket bevel.
मजबूत पाइप है
how does one string up a 60" pipe
maravilha q tecnologia
Espectacular muy útil
9.54: The test shows the quality of the product.
Great information ,,,BUT the music is distracting and unnecessary.. ... I know this is standard procedure... Does everyone need entertainment ALL the time?
Im a extruder machine operator .i have 15years experience .i can die design ,fomulation ,operation and machine maintenance .i like to join new pvc factory .now working at sulthanate of oman.im sri lankan .
Is pvc pipe easily recyclable? If developments plans change, can it be easily pulled up and reused elsewhere? Can it withstand desert dry and heat (+60 deg C) conditions to be used in irrigation projects? How much better would ceramic or concrete be?
I worked sewer and water in the 80's. Back then PVC was not recyclable and had no UV protection against sunlight.
Super
Hey guys!!!!! i have a fact for you!!!!!!! did you know that p.v.c. pipes are not only used for water sewer and irrigation? they are also used for making beautiful wonderful music!?!?!??!?!!?!?!??! the blue man group use plumbing pipes to make beautiful music!!!!!!!!! look them up!!!!!
How is the "extrusion die" held in place?
What are the modes of failure found in this pipe? How do they age test?
Nice
How much are the 60" pipes in case I wanted to make a very large "hampster" habitat?
A human hamster cage
@Lenz WTF is a 'hampster'..?
@@Penguin_of_Death It's an alternate spelling of 'hamster'.
Good to hear you no longer use a hand drive system
Shame they cant hire more than 3 people.. how many people would this have taken in 1980?
Yes layin pipe.... giggity
Rocknroll 🤘
this explanation is not complete, how do the walls come together and form the circle inside the pipe?
They don't. A pipe extrusion machine makes pipe as pipe, not as flat sheet stock that's rolled and welded.
Molto bello
do you make/sell a pvc tube 60" dia & 1/4 - 3/8 wall? What is max possible length?
I think the video said something about 22 feet at that diameter.
One thing I've always wondered is they make all these pipes then stack them outside for who knows how long. We all know uv light isn't good for things, especially plastic. Wouldn't it be better to have them in a warehouse or something? How can the company guarantee the sun hasn't already damaged the pipe? Just curious, not hating or complaining.
They actually infuse a uv resistive chemical into the PVC so it won't be harmed by sunlight👍
Dear manager,
Longyi New patented built-in classifiers dry grinding machines already put into mass production.
1.Powder from 325~4000mesh, fineness is adjustable
2.Built-in high efficiency classifier, no more investment cost for classifying system.
3.Smart PLC operation system, and integrated control system: 1 computer could operated max 6 machines, saving management cost.
4.No particle air pollution, more environment-friendly.
5.Compact structure to save factory space and lower foundation construction cost.
For limestone
The whole grinding system power is around 370Kw, the real working power is 80% 296KW
1.D97=23um (600mesh) Output: 10tons/h Energy Consumption: 29.6Kw/Ton
2.D97=16um(800mesh) Output: 8tons/h Energy Consumption: 37Kw/Ton
3.D97=10um (1250mesh) Output: 4.5tons/h Energy Consumption: 65.7Kw/Ton
4.D97=6.5um(2000mesh) Output: 2.5tons/h Energy Consumption: 118.4Kw/Ton
For Talc powder,
Longyi powder grinding mill power is 250Kw, the real working power is around 200~225Kw, including classifying system.
A. D90=10.5~10.7um output: 4 tons/hour
B. D90=9.8~11um output: 3 tons/hour
It is suitable for processing nonmetallic minerals such as calcium carbonate, calcite, Kaolin, clay, barite, talc, gypsum, limestone, calcium oxide, bentonite, dolomite etc.
Samuel
MP/Wechat/whatsapp: +8615105956429
Impressive pipes. Why were the large blue pipes referred to as ‘cast iron’?
I picked up on that too. Either it was a typo on the script or possibly it is because those pipes conform to the same diameter specs as cast iron ones do. I know sometimes they have to make transitions from cast to pvc in the field.
11:37 why don't they put those smaller blue pipes into the larger green ones and have room for twice the load?
3DPeter because the customer would have to get them out you would double the load to the banding and scratch or ruin your perfectly in spec pipe . Not to mention the inner pipe would be loose if not banded length wise
they could tape the end to prevent scratching, and then tie it up with a rachet that goes throuh the pipe, so that it can't fall out during transport, and weight
can't be an issue, because a truck can haul far more heavier loads that that.
3DPeter that would cause a hassle to the customer on their site . And cost at least 5x in banding lengthwise in every pipe rather than just wrapping them . just standards of how things are done we never did it where I had made PVC pipe
3DPeter I have seen this done with drainage pipe. Probably most customers require one size. Too much labor to u load onsite.
@@geriharp132 yep, most job site dont use various sizes.
Be right back, going to go buy some big ass pipe.
"60 INCHES PIPE BY 10 FT LONG WHAT DOES IT WEIGH AND WHTS IT PRICE.?.HOW LONG WILL IT SURVIVE IF YOU PUT IN ACID AND FOR THE SOME WHAT HOT OIL FLOW.??..WHAT KIND OF DIFFERENCE TYPE OF USE OF THIS DIAMOND PIPES ??..
diamond people eat well
The pipes are usefull for irrigation. A 60 inch pipe line 15 miles long how much cost.
1.3 million dollar
Long lasting and reliable is not the words I’d use to describe PVC pipe. I’d probably see environmentally hazardous and weak.
Imagine making one large enough for a vehicle to travel through and thick enough walls to hold the load and you've got a bridge that doesn't weigh 500 tons. Much faster to produce this.
Jesse, see 'The Italian Job' with Michael Caine. It's a classic!
About 20 yrs ago in Menomonee falls Wi there was a steel culvert under the road between the landfills on Townline Rd. It was used for company vehicle travel and big enough for dump trucks and such.