Mill Explosion and Repair

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  • เผยแพร่เมื่อ 29 พ.ย. 2019
  • This episode on Blondihacks, we're fixing my broken milling machine! Exclusive videos, drawings, models & plans available on Patreon!
    / quinndunki
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  • วิทยาศาสตร์และเทคโนโลยี

ความคิดเห็น • 764

  • @deaniweenie
    @deaniweenie 4 ปีที่แล้ว +85

    I was hoping you were going to open up the old motor and look for the explosion

    • @Blondihacks
      @Blondihacks  4 ปีที่แล้ว +31

      I did do that, in fact, over on Patreon. Sign up there to see it!

    • @deaniweenie
      @deaniweenie 4 ปีที่แล้ว +3

      @@Blondihacks Ah, I see

    • @TheDistur
      @TheDistur 4 ปีที่แล้ว +4

      @@Blondihacks lol

    • @satxsatxsatx
      @satxsatxsatx 4 ปีที่แล้ว +6

      @@Blondihacks what a clown

    • @stanervin6108
      @stanervin6108 4 ปีที่แล้ว +11

      @@Blondihacks I am a broke retiree. Well, bent real bad. Got enough for weak instant coffee. Would like, if not an autopsy video, at least a disclosure as to what was the culprit! Thanx, Quinn! P.S.: was quite an ordeal, eh? 🤔

  • @bigclivedotcom
    @bigclivedotcom 4 ปีที่แล้ว +115

    As you've just discovered the exciting way, components that look "low voltage" sometimes aren't. The display stopping the machine from working may have been shunting a control power supply. First suspect for those little fork encoders is dirt on the surface. The emitter and sensor are often firing through small holes, so a bit of grime can have weird effects like only detecting some of the slots.

    • @BIGWIGGLE223
      @BIGWIGGLE223 4 ปีที่แล้ว +8

      Am I the only one that finds it strange that this is the only comment that she didn't ♥️???? Clive, you're the man, man!! I'm sure she didn't mean to not ♥️ your comment. I'll ♥️ it for her.

    • @tomb4045
      @tomb4045 4 ปีที่แล้ว +3

      Just now watching this video but Clive is on the money. Equipment we have deployed in the field has a lot of opto couplers. First step is to clean them with a lint free swab and IPA. Lots quicker than automatically replacing them and sometimes it does work.

    • @mrechbreger
      @mrechbreger 3 ปีที่แล้ว +1

      The display is using 5V (system power supply), just as the potentiometer does. Pull them to ground and the system won't start up.

    • @eelcogg
      @eelcogg 2 ปีที่แล้ว

      Late to the party but yup, just because it is 5 volts doesn't mean it is isolated from the mains. Depending on power supply design, the whole things can be floating on top of the mains voltage. I would have probably made that mistake too though, It is plain evil of them to not insulate the potentiometer terminals if they are indeed connected to mains somehow. I would love to see what's underneath all that potting on the driver board.

  • @MrArcher0
    @MrArcher0 4 ปีที่แล้ว +28

    My electronics instructor was very adamant on getting across the potential dangers of working with high voltage. One of wonderful words of wisdom that I carry with me to this day is, “ Do all your live wiring work with one hand. Play with yourself with the other. That way if something goes terribly wrong the voltage won’t pass through your heart and you’ll still be in a good mood.” (Thank you, Mr. Biebe)

    • @pacificcoastpiper3949
      @pacificcoastpiper3949 ปีที่แล้ว +2

      Especially if you like electro play

    • @danengerer5767
      @danengerer5767 ปีที่แล้ว +3

      That's a good tip to eliminate hand to hand contact, but don't overlook hand to feet contact which also can put current through the area of your heart. The risk is especially high when standing on concrete which is a good conductor to earth. It only takes 100 milliamps for your heart to go into de-fibrillation. Be safe!

    • @MrArcher0
      @MrArcher0 ปีที่แล้ว +2

      @@danengerer5767 always play on a rubber mat.

  • @MeSoyCapitan
    @MeSoyCapitan ปีที่แล้ว +1

    "I was just sitting there, milling my own business"
    Your quips crack me up every time.

  • @olavl8827
    @olavl8827 4 ปีที่แล้ว +33

    Who knew repairing a broken mill could be such an adventure. Love you for your humour, your humility in admitting mistakes and the many insights you share with your audience.

  • @MichaelCampbell01
    @MichaelCampbell01 3 ปีที่แล้ว

    vacuum line grommet kit: BRILLIANT

  • @peevester9987
    @peevester9987 4 ปีที่แล้ว +58

    So, a classic case of "the only thing wrong was everything?"

  • @terminalpsychosis8022
    @terminalpsychosis8022 3 ปีที่แล้ว +6

    Our Blondie is not only a tech guru, but a poet too.
    I fully approve.

  • @thomasmccourt215
    @thomasmccourt215 4 ปีที่แล้ว +42

    Great video Quin. Patience , humour and amazing restraint in not using multiple profanities . Personally I would have put the whole feckin lot in the bin, bought a potters wheel and started a new hobby

  • @NeilWNC
    @NeilWNC 4 ปีที่แล้ว +6

    There's nothing I enjoy more (really!) than watching someone else logic their way through a tough diagnosis and repair challenge, warts and all. My hat's off to "Blondihacks" for an instructive video, impressive on all counts. Glad you weren't shocked too badly!

  • @steamfan7147
    @steamfan7147 4 ปีที่แล้ว +33

    This is why I much prefer to open a panel and find a smoldering crater, makes diagnosis much easier.

    • @rachelpanth5527
      @rachelpanth5527 3 ปีที่แล้ว +3

      After many observations and careful inspections I can made the diagnosis that something broke

    • @speedbuggy16v
      @speedbuggy16v 2 ปีที่แล้ว

      This, shit stains can be very helpful in electrical diagnosis!

  • @JakeJemas
    @JakeJemas 3 ปีที่แล้ว +8

    Absolutely one of the best machining related videos I’ve seen on TH-cam! Can’t believe I went so long without discovering your channel!
    Your perseverance alone has earned you a loyal subscriber !

  • @patatje1434
    @patatje1434 3 ปีที่แล้ว

    you must be one of the smartest blondies i've ever seen. great job there 👍

  • @mcorrade
    @mcorrade 9 หลายเดือนก่อน

    My hat is off to you girlfriend. I would have done more than an "Empirical Hand Shake" with all the set backs during this repair. OMG great job!!!

  • @GaryT1952
    @GaryT1952 4 ปีที่แล้ว +66

    This was priceless! Your problem solving ability, electrical knowledge and sense of humor are fantastic

    • @jcs6347
      @jcs6347 4 ปีที่แล้ว +7

      Agreed, that is why I subscribed.

    • @jimthomson5996
      @jimthomson5996 4 ปีที่แล้ว +3

      Disagree. She isn't even at the level I would call an electrical novice.

    • @GaryT1952
      @GaryT1952 4 ปีที่แล้ว +5

      Duly noted. You are, of course, entitled to your opinion. However, to a true novice (me) Quinn's explanations are informative, understandable and delivered in an enthusiastic manner that encourages curiosity.

    • @perchowski3021
      @perchowski3021 4 ปีที่แล้ว +9

      @@jimthomson5996 one thing is for sure, you're level of being a jack @$$ is professional. Wondering if your electrical skills are at the same level. 😆
      Think most people would agree that for a person who isn't an electrician, she does a good job and alot better job than most that are inexperienced in electrical issues.
      Try being a positive individual instead of a negative one. Life is a lot more enjoyable neing a positive person rather than negative. Give it a try sometime.

    • @ronaldroberts7221
      @ronaldroberts7221 2 ปีที่แล้ว +4

      @@perchowski3021 Jim sounds very confident with his opinion on this subject. So, I went looking for his video expert series on electrical troubleshooting for novices. Haven't found it yet, but I'm certain it's very informative and entertaining...

  • @frogandspanner
    @frogandspanner ปีที่แล้ว +1

    24:28 An equilateral curve heptagon! I look forward to the episode on machining such a shape.

  • @kevingreen8649
    @kevingreen8649 2 ปีที่แล้ว +1

    Without a doubt...the best video I have seen in years 😍 🙌

  • @danengerer5767
    @danengerer5767 ปีที่แล้ว

    Wow, that is some REAL perseverance! Good effort.

  • @lesvh740
    @lesvh740 4 ปีที่แล้ว +57

    Vacuum strings through challenging spaces. In larger spaces (conduit etc) add plastic bag material to increase vacuumability :) It seems support was helpful but their parts were not.

    • @Blondihacks
      @Blondihacks  4 ปีที่แล้ว +17

      Oh damn- that's a great idea. I'll try that next time!

    • @nickb2245
      @nickb2245 4 ปีที่แล้ว +7

      I use cotton balls on kite string, then work your way up as needed.

    • @400_billion_suns
      @400_billion_suns 4 ปีที่แล้ว

      @@nickb2245 Brilliant, I'm definitely putting that in my dusty mental bag of tricks! Thanks!

    • @jmiddlefinger
      @jmiddlefinger 4 ปีที่แล้ว +3

      I actually had a great talk with an electrician about this recently and learned that they call the material that takes up space to aid in vacuumability a mouse.

    • @richardcranium5839
      @richardcranium5839 3 ปีที่แล้ว +1

      did you get that idea from watching someone suck a golf ball through a garden hose???

  • @dalehall7138
    @dalehall7138 4 ปีที่แล้ว +7

    Who's got two thumbs and is the shortest path to ground? Gotta love it!

  • @plaws0
    @plaws0 4 ปีที่แล้ว +19

    Holy carp! It's a good thing you're an engineer! I appreciate that the vendor had good support, but ... wow. Did I mention that it's good that you are an engineer?

  • @SHarris64
    @SHarris64 9 หลายเดือนก่อน +1

    I have to tell you… I’ve been a fan of your channel for quite awhile now and have recently been binge watching your episodes. But this one in particular strikes to the heart of who I am. I am an electrician who has for the better part of 30 years fixed other peoples screwups. This episode is my life… so many times I’ve said that designers, manufacturers and most of all engineers should have to repair the things they design so they know the real world impact if the decisions they make on the drafting table. I have sediment pieces of equipment and I always think… “what if I had to replace this part”… or that part or remove that screw. Love this episode and live the channel!! Well done from a fellow resident of the empire of dirt slightly to the west. 🙏🏻☺️

  • @robertoswalt319
    @robertoswalt319 4 ปีที่แล้ว +6

    Matt and the folks at Precision Matthews are incredible. I had a similar thing go wrong with my mill and a quick change out of the control board and I was back up and running. Matt is super dedicated to customer service like no other I have encountered. I sure hope they are well compensating him because he is a true asset.

  • @jonathanthigpen2710
    @jonathanthigpen2710 3 ปีที่แล้ว

    Good to know my simple projects aren’t the only ones that blossom into a mushroom cloud.

  • @Batti2323
    @Batti2323 4 ปีที่แล้ว +2

    I applaud your fortitude in getting this repaired. I take comfort in knowing it's not just me that experiences these sagas...

    • @Batti2323
      @Batti2323 4 ปีที่แล้ว +1

      I loved the poem, too!

  • @glenkirk8977
    @glenkirk8977 9 หลายเดือนก่อน

    You cut the string? Never mind, we all have those bumpy moments. In my case it's called a senior moment!

  • @davidshippers4678
    @davidshippers4678 4 ปีที่แล้ว +44

    When you need your mill to fix your mill... you need ToT's time machine...

    • @onemanriflemaker3873
      @onemanriflemaker3873 4 ปีที่แล้ว +4

      David Shippers but do not time travel in metric.
      Bad things happen in metric time travel.

    • @henrydando
      @henrydando 2 ปีที่แล้ว

      what if ToT breaks his lathe

  • @practicalplinking6133
    @practicalplinking6133 ปีที่แล้ว

    Dykes are the best I've found for key removal. Open the jaws over key, set on shaft so handles angle upward. Squeeze handles to get a firm key grip while lifting handles to easily remove key- the tip pivots nicely on the shaft.

  • @glenntrewitt
    @glenntrewitt 4 ปีที่แล้ว +52

    I used to work at Digital Equipment Corporation (DEC)... How many DEC field service reps does it take to fix a computer? Answer: It depends on how many bad spares they brought.

    • @geckoproductions4128
      @geckoproductions4128 4 ปีที่แล้ว +4

      I worked for several competitors to DEC. The real answer is NONE. ITs a SOFTWARE PROBLEM

    • @1978garfield
      @1978garfield 4 ปีที่แล้ว +1

      DEC was great.
      Good friend of mine has an original DEC Live Free or Die UNIX Licence Plate.

  • @MarkRyanAB
    @MarkRyanAB 4 ปีที่แล้ว +40

    Thumbs up for the dubbed in Chinese location.

  • @bostedtap8399
    @bostedtap8399 4 ปีที่แล้ว +4

    Looks like the "Gremlins were putting bricks in front of your wheel barrow", both in component failure and supply 😱😱.
    Great job Quinn, thanks for sharing and best regards from the UK. John

  • @glenellynrunner
    @glenellynrunner 4 ปีที่แล้ว +2

    You are so brave to do your trouble shooting on camera along with the narrative. Many of us have been there many times so we "get it." It was easy to see the "string mistake," since it wasn't me doing it. Love your videos, Quinn. Thanks

  • @smudgemo
    @smudgemo 3 ปีที่แล้ว

    The similar style Grizzly mill I had blew a board (one of three I think it was) and their Support just threw parts at it until we got the problem addressed. Then the Precision Matthews 3/4 B-port clone mill I got to replace it had a tight collet key in the quill, and I wrecked the nut not realizing it had reverse-threads. Matt had a replacement shipped for free from Taiwan even after I admitted fault. The key was retained with a double setscrew, so this video had it all going on for me. I'm presently looking at selling my Atlas lathe to replace with a Precision Matthews, so I'm glad to see they are still service-oriented.

  • @TheMockUnit1
    @TheMockUnit1 6 หลายเดือนก่อน

    THANK YOU!!!!! For the info on the "Knob collet". Mine got loose after I pulled it incorrectly and been test other garbage knobs. Factory one back on there now. Thank you.

  • @tomherd4179
    @tomherd4179 4 ปีที่แล้ว

    My tip on electrical connector removal. I have worked on laser printers which have many connectors on various boards I would use a number of felt tip various color markers. I would start with a single colored line on the male and female connector, then go to two lines (3 lines, etc.) on the next connector and change colors as needed until all connectors were marked. This has made reinstallation much easier.

  • @MatthewSemones
    @MatthewSemones 2 ปีที่แล้ว

    you have a Jedi level of persistence and patience... clearly, the force was with you.

  • @scottbrown3444
    @scottbrown3444 3 ปีที่แล้ว

    you deal with frustration much better than I! good on you

  • @yhnbgt365
    @yhnbgt365 4 ปีที่แล้ว

    A great tribute to configuration management.

  • @azlandpilotcar4450
    @azlandpilotcar4450 4 ปีที่แล้ว +13

    Never, ever troubleshoot-repair without supervision by the shop cat.

  • @automaticsteve9548
    @automaticsteve9548 4 ปีที่แล้ว +3

    The vacuum hose trick is killer and works every time!
    You might want to try out a set of standard and metric Bondhus Hex T-Handles. They have kept me from using lots of "colorful language" in my line of work.

  • @chrismorris3056
    @chrismorris3056 4 ปีที่แล้ว

    An excellent demonstration of using the ole parts cannon to fix something. Sometimes its the fastest way to get back in business but you'll deprive yourself of those oh-so-satisfying John Aaron moments.

  • @MLFProp
    @MLFProp 3 ปีที่แล้ว

    I have to say that customer service at Precision Matthews is top notch. I bought a mill from them about 1-1/2 yrs ago. Got it all set up and tried to install the R-8 chuck into the quill, but the draw bar would not engage into the threads of the chuck. After a lot of inspection, it became obvious that the hole in the quill for the draw bar was drilled off center at the bottom. I contacted Precision Matthews and they immediately set things in motion to help me. They contacted the factory which requested that I take some critical dimensions for them so that they could remanufacture it and hone it to the dimensions of the machine. Regrettably, it took some time to get the new quill, but it fit great and all was well. I really love my PM mill. Very handy for a home shop.

  • @nbolin7803
    @nbolin7803 4 ปีที่แล้ว +12

    Cool video. Getting zapped sucks but I tell my apprentices that it’s “learning at the speed of light”. I also have tried swapnostics in a few of my repairs...

  • @wolfitirol8347
    @wolfitirol8347 ปีที่แล้ว +1

    How cool is this ...every guy I know would get nervous what to do but Quinn just fixes her mill as it would be the easiest thing on the planet 😇

  • @hdl4259
    @hdl4259 3 ปีที่แล้ว +1

    Very funny video, I like all of your videos, but this one is the best. I have almost the same mill, just a different barnd name. After the first crash, I replaced the motor controller and motor by a 3 phase 1.5 kW 400 volt motor, controlled by a VFD. Since that time the mill rans without any problem and has much more torque to the shaft and is much more quiet. But go ahead like this, it's a great job.

  • @user-di4bt7qu2i
    @user-di4bt7qu2i 2 ปีที่แล้ว

    Great video! It's pretty much how all my repairs go.

  • @roliver64111
    @roliver64111 3 ปีที่แล้ว +2

    I really like watching your videos because you show the real life things, mistakes and all! The same things I do. Great learning topics! Thanks !!

  • @markoantesic4362
    @markoantesic4362 4 ปีที่แล้ว +71

    6:18 most likely that they are using the potenciometer as a adjustable voltage divider. So the resistance is totally arbitrary. As long you don't go crazy like putting in a 1 Ohm pot, that would load the power rail to much or 10 MOhm that would be susceptible to noise injection and unwanted loading of the set voltage.

    • @Blondihacks
      @Blondihacks  4 ปีที่แล้ว +4

      It may also be part of an RC circuit, though, in which case the total resistance matters quite a bit.

    • @markoantesic4362
      @markoantesic4362 4 ปีที่แล้ว +4

      @@BlondihacksI don't know, but you can check. :) Measure the voltage on the potenciometers outer 2 connections. I would expect 5V or 12V or something like that - a stable supply voltage. Find the ground and measure the voltage on the middle pin. In these Chinese electronics, you never know - might be tuning a oscillator for the main uP for what we know :D.

    • @-szega
      @-szega 4 ปีที่แล้ว

      This looks like a low-end VFD slightly adapted for this machine. Their analog control inputs are generally 0-10 V and the 10 V (sometimes 5 V) reference is made available on the control terminals. The control I/Os are often just GPIOs of an MCU, so pretty high impedance.

    • @glenntrewitt
      @glenntrewitt 4 ปีที่แล้ว +6

      My guess is that the center terminal goes straight into a microcontroller's analog input - high impedance, and you're done.

    • @makingsense2268
      @makingsense2268 4 ปีที่แล้ว +5

      I am with@@glenntrewitt on this one. My guess is that the actual resistance of the pot is damn near irrelevant (beyond the super loose constraints mentioned by Marko). Still, you'd think they'd decide on a standard pot. Fascinating.

  • @3Orthoman
    @3Orthoman 4 ปีที่แล้ว +2

    I am incredibly impressed with not only your extensive skill sets but even more so your infinite patience in dealing with this litany of woe! I would have gone out of my mind halfway through this experience that can only be described as the epitomy of Murphy's Law. And to take the time to document the entire procedure for our benefit even as one thing after another goes wrong is equally impressive.
    I am thinking of purchasing the same mill and can only wonder what I would do if all those events happened to me. One can't exactly just ship a machine back to the manufacturer when it fails. Great work all around.

  • @400_billion_suns
    @400_billion_suns 4 ปีที่แล้ว +2

    Good grief, what a roller coaster! 😂 Isn't it fascinating how often a basic repair or simple maintenance procedure becomes a lesson on how to completely rebuild whatever we're working on? I'm new to your channel and love it, great stuff and the comedy is gold too! 👏👏👏

  • @rgetso
    @rgetso 4 ปีที่แล้ว +22

    You never mentioned the sniff test. The sniff test is the quickest method I know to track down electrical malfunctions involving magic smoke.

    • @BIGWIGGLE223
      @BIGWIGGLE223 4 ปีที่แล้ว

      I concur!

    • @jmiddlefinger
      @jmiddlefinger 4 ปีที่แล้ว

      Quite true. Doing the Toucan Sam test will often at least get you in the ballpark. Definitely something to be said for keeping a cheap thermal imager on hand, too, a la This Old Tony

    • @scottwillis5434
      @scottwillis5434 3 ปีที่แล้ว

      Absolutely! Keeping in mind the possibility of charged capacitors or (if you have forgotten to unplug) live circuits. Current through your nose seems like a bad thing.

  • @michaelholcomb6921
    @michaelholcomb6921 2 ปีที่แล้ว

    Interesting to watch. Enjoy your videos. Good humor, smart lady.

  • @billbrennan8405
    @billbrennan8405 3 ปีที่แล้ว

    Quinn - OMG are you from planet earth ?, how does someone so young embody the vast volume of knowledge you have ? . Always amazed how technical smart you are in mechanical, computer systems and now electrical. I also loved the humor throughout the video, “even the self electrocution. Great Job. BB

  • @dalejones4186
    @dalejones4186 4 ปีที่แล้ว +5

    I never laughed so hard in my life. You are definitely a comedian technician machinist person. 😂. I have a PM-935 and a PM-1440BV that I purchased from Matt also. He is the best customer service I have ever dealt with. Great equipment also.

  • @danashay
    @danashay 4 ปีที่แล้ว +2

    My. You are a card-carrying piece of work. Intelligent and entertaining. Thanks for another peerless video. 😎

  • @qcnck2776
    @qcnck2776 4 ปีที่แล้ว +2

    Wow, what a saga. Glad I'm not the only one this happens to :) I have a PM 27V, and it stopped working, but without the fireworks. I thought it might be the internal fuse. Got a new one, tested it before I put it in, and no luck. Tested all the switches, power, etc, but no luck. Many hours of trouble shooting....
    Finally decided to replace the replacement fuse, and everything came back to life. As it was, I had twisted the fuse in replacing it and twisted the fuse wire which broke internally while looking intact to visual inspection!

    • @Blondihacks
      @Blondihacks  4 ปีที่แล้ว +2

      Ouch! I've done that one too! I have a habit of testing all fuses with an ohmmeter now. I don't trust looking at them. 😀

  • @OldtimeIronman
    @OldtimeIronman 4 ปีที่แล้ว

    Re fish tape, tell ya what, sometimes a roll of baling wire is your bestest friend, ever. It's enjoyable watching you discover the stuff I've been doing for a living for decades

  • @kv501
    @kv501 4 ปีที่แล้ว +14

    New drinking game-do a shot every time you hear “this guy” or “chowdered up.” 😁

  • @oddjobbob8742
    @oddjobbob8742 3 ปีที่แล้ว

    Some years back I rigged the sailboat I own and when I stood the mast, I neglected to run the small line to later pull the halyards for lifting the sails. The only solution was to physically climb the mast using prussic slings around the mast without any fall protection. When I saw your cutters cutting the string I thought of that mast climb. It would have been so easy to avoid. I still need to internalize the carpenter’s rule. Measure twice, cut once.
    Nice grommet solution.

  • @pauldorman
    @pauldorman 4 ปีที่แล้ว +2

    Here in New Zealand we call this "a mission". Excellent repair, and great that you had such good support!

  • @rickstirling7045
    @rickstirling7045 ปีที่แล้ว

    Awesome diagnostics skills! Mechanical, electrical and just plain logic. Love it!

  • @austinallmond7211
    @austinallmond7211 4 ปีที่แล้ว +1

    0:27 videos of trucks hitting low bridges are almost as satisfying as watching Abom79 rocking the shaper

  • @yambo59
    @yambo59 4 ปีที่แล้ว +1

    Wow - thank God for the amazing support, a rare thing these days. Ive been down similar rabbit holes before and they can be seemingly endless and your patience is to be applauded, this kind of thing can get on your very last nerve. Nice work.

  • @mpetersen6
    @mpetersen6 3 ปีที่แล้ว

    For anybody who has never messed with electronics the covers on electrical devices is there for the purpose of hold the smoke in.
    Back when I was running CNC equipment in our Tool Room we had a 1980s Slant Bed CNC lathe fitted with a new Fanuc control. Everything thing was working great. Now the new controls input and display was put into the old control panel on the sliding door. One day I'm running a job with multiple parts and there's drill about 4 inches deep in the part and the X axis tries to home and index at the same time. The Machine sounded like that old joke dash plate for German cars. The one that mentioned krashen bangs und spitzensparken. Turned out that the was a small chip of metal that was hanging on a screw that fell off and caused all the trouble by falling on some contacts.

  • @davelee5605
    @davelee5605 4 ปีที่แล้ว +2

    It's refreshing to see someone who shows their mistakes... We all make'em.
    BTW; I still have a few those 12v B&D NiCd drills.
    I have converted them to Lithium Polymer [LiPo] 4s batts = 4x3.7 = 14.8VDC.
    WOW!!! talk about torque! My favorite B&D is an old 24v monster with a 6s LiPo ]22.2] It's a killer...

    • @rpavlik1
      @rpavlik1 4 ปีที่แล้ว

      I have a nifty 18V nicad b&d (frankly, too many 18V nicad) drill I sometimes get the itch to upgrade... Swapping in new nicad cells from Hazard Fraught doesn't give it the kick and charging speed lithium would...
      (The drill chuck can be removed to reveal a hex driver socket - so you can switch between drill and drive super fast, was great for pilot holes and screws in wood before I got spoiled by lithium ion.)

  • @MrWaalkman
    @MrWaalkman 4 ปีที่แล้ว

    @19:30 Thanks! That safety stuff is all boring book knowledge until someone steps up and really puts it to the test.

  • @ronmcnulty7578
    @ronmcnulty7578 6 วันที่ผ่านมา

    A quick way to divide and conquer faults like this is to look at the motor voltage (mine was 160v DC) and temporarily replace the motor with a filament-type lamp of a similar voltage (I used a 230v lamp). The speed control should then work as a lamp dimmer if the electronics are OK.

  • @brantremenda3537
    @brantremenda3537 4 ปีที่แล้ว +1

    That grommet using tubing was ingenious!! Thanks for that.

  • @stanstevens3783
    @stanstevens3783 4 ปีที่แล้ว +2

    I have had some joy in removing the grommet and feeding the wire through the hole, then the grommet then reassembling the grommet.
    Give a little bit more room. Also heat copper wire can be used as the guide as it is partially steerable.
    Nice video and good to see I’m not the only one who has to have several reassembies when doing a repair!

  • @ShawnDon64
    @ShawnDon64 3 ปีที่แล้ว

    Well Quinn, I have to admit that there is some satisfaction in seeing that a person with your talents can have days (weeks) like some of us mortals. Good job on tracing down all of the glitches in that repair! Well done!

  • @quickstart-M51
    @quickstart-M51 4 ปีที่แล้ว +1

    With Blondihacks and ABom79 I have a complete machining duo.

  • @mikewasowski1411
    @mikewasowski1411 4 ปีที่แล้ว

    Wow. What a saga!!!

  • @martynsummers6858
    @martynsummers6858 2 ปีที่แล้ว

    Really like this one - we all have cheap Chinese machines that need good work around approach

  • @timsmotorworks
    @timsmotorworks 4 ปีที่แล้ว +2

    Uggh. Every so often I consider upgrading to a "modern" machine. Stories such as these make me keep my Rockwell 21 working.

  • @michaeljohnson-li5nn
    @michaeljohnson-li5nn 4 ปีที่แล้ว +4

    Quinn, using a 50p piece to act as a makeshift screwdriver! If only her majesty Queen Elizabeth II was aware of this. Very interesting video, nice methodical approach to sorting out all the issues.

    • @mattmanyam
      @mattmanyam 4 ปีที่แล้ว

      Most of those battery covers are designed for a coin-drive (vs a normal screwdriver)... So, in this case, proper tool used!

  • @glenntrewitt
    @glenntrewitt 4 ปีที่แล้ว +10

    Woot! I saw the pully alignment problem coming. With all of the Chinese fire drill that you've been through on this thing, I figured that the new motor's shaft couldn't possibly be the same length.

  • @ottoragam
    @ottoragam 4 ปีที่แล้ว +2

    Hi Quinn. I'd like to suggest upgrading the machine with a VFD. You'll be able to go from 0 to 6000 rpm (or whatever your spindle bearings limit is) without ever changing pulley ratios, get vector control and adjustable torque limit, and control over the acceleration/deceleration and reverse the direction of the spindle, making tapping with the quill quite a viable option. You could even add a shaft encoder for closed loop position and velocity control.
    I'm not sure if your spindle motor can be driven by a VFD (some can handle permanent magnet synchronous motors), but even replacing the motor shouldn't be too bad cost wise, and could be an interesting project for many home shop milling machine users.

    • @Blondihacks
      @Blondihacks  4 ปีที่แล้ว +1

      Replacing the motor is on my long term project list. With a nice motor and a VFD, this thing could do a whole lot more.

  • @johnkunze5362
    @johnkunze5362 4 หลายเดือนก่อน

    Sir John(s) have the best tools.😁😇

  • @t4concepts
    @t4concepts 3 ปีที่แล้ว

    A 50 Pence coin! ................... wow, I've not seen one of those in years! .................. that must be an interesting story how you come to have one of those.
    I just love your problem solving, and your overall knowledge is amazing me. Well done fixing your machine ; )
    TURK

  • @KathrynLiz1
    @KathrynLiz1 3 ปีที่แล้ว

    I still have a 12v brushed motor Bosch drill that I bought in 1992,,,, had the battery re-celled a few years ago, and it's still going... :-)
    By golly, you sure have had a time with that mill..... I am kinda glad my mill has a gearbox to change speeds... :-)

  • @jeffreysmith9369
    @jeffreysmith9369 4 ปีที่แล้ว +11

    I wasn't prepared for your poetry, as I was consuming a glass of milk at the time. Milk came out nose, after rhyme exposure.

    • @Blondihacks
      @Blondihacks  4 ปีที่แล้ว +7

      One spit take per video is my goal, so thanks for letting me know I reached it!

    • @jeffreysmith9369
      @jeffreysmith9369 4 ปีที่แล้ว

      @@Blondihacks It was brilliant. You have many talents. The prose is always top level, but this is over the top !

    • @pacificcoastpiper3949
      @pacificcoastpiper3949 3 ปีที่แล้ว

      At least it wasn’t a carbonated beverage

  • @hopelessnerd6677
    @hopelessnerd6677 4 ปีที่แล้ว

    I would have been very afraid to put a new controller board on a motor that hadn't been checked. Interesting video.

  • @pyromedichd1
    @pyromedichd1 4 ปีที่แล้ว +1

    I'm considering the purchase of the PM 1340 Lathe made in Taiwan. It's good to hear that PM support is so good.

  • @geckoproductions4128
    @geckoproductions4128 4 ปีที่แล้ว

    God Bless You, you're very patient. Rather than buying the nice new mill you bought, I bought a 50 year old Bridgeport from a shop that was going CNC. Ending up replacing the motor, but otherwise no probs.....yet. My baby is plenty worn, so no ultra precision, but she's comfortable and works just fine. $1200 Texas surplus prices.

  • @larryshaw796
    @larryshaw796 4 ปีที่แล้ว +1

    Wow, that was a horror story.you have the patience of a watchmaker and the calm resolve of determination to get the job done. I've learned over the years to not get overly upset on these things mainly because I've never seen a machine respond positively to anger. Glad to see you kept your sense of humor during the process, good program as always Quin thanks.

    • @Blondihacks
      @Blondihacks  4 ปีที่แล้ว

      I've tried punching machines, but that just seems to make them angrier.

  • @coyote0216
    @coyote0216 4 ปีที่แล้ว +6

    Excellent repair job.
    Enjoyed every minute.
    And a pro tip. when messing with electricity try not to ground your self.
    It is because of the fact that you're touching the metal case of the mill that is grounded that you turned your self into a light ball.
    Sorry to say it but I laughed hard when you screamed, guess it' because I've been there lots of times.
    Keep up the good stuff

  • @criticalmassyyj
    @criticalmassyyj ปีที่แล้ว

    Fishing tip from a network engineer. Vacuum cleaning will suck a string through pretty much any weird path.

  • @crankyoldmanproductions9009
    @crankyoldmanproductions9009 4 ปีที่แล้ว +2

    You have a really good way with words.
    & a nice sense of humour.

  • @chieft3357
    @chieft3357 4 ปีที่แล้ว +1

    It's great to see you up and running again. There was a lot to check and re-check but it's done. 😀

  • @mysock351C
    @mysock351C 4 ปีที่แล้ว

    One thing I love about this is she does all the same things I do that end up making repairs take 2x as long. But that's what makes them interesting

  • @johnkunze5362
    @johnkunze5362 4 หลายเดือนก่อน

    This video convinced me to build my own mill (or buy junk and replace it all). I do like the mill though, just can't get no....satisfaction. A good job is never done....getting better all the time.🤗 I've had the same hammer for over 50 years...10 new handles and 3 new heads.jpk😮🤣🤣🤣🤣🥳🧁🧁🤣🤣🥳

  • @kristinamckeown5106
    @kristinamckeown5106 4 ปีที่แล้ว +2

    Thanks so much for sharing your journey, including the snags. I am pretty clueless about electrical stuff as I have not had to tear down enything more complicated than a coffee maker. But, it is good to smoke my brain on occasion. Eventually this will all start to make sense. I enjoy your humor. Crazy there we so many different parts from one kit to the other!

  • @retromechanicalengineer
    @retromechanicalengineer 4 ปีที่แล้ว +1

    I also still have the Black and Decker 12v drill! 15 years old and still going strong. Great video. Dean in Oxfordshire UK.

  • @Craneman4100w
    @Craneman4100w 4 ปีที่แล้ว +3

    The one arm/hand advice is doubly important when fiddling around in the breaker box for your house. It'll still hurt but you won't be dead.

    • @inactive67
      @inactive67 2 ปีที่แล้ว +1

      Ehhhh usually....electricity can be summed up in the famous saying with a caveat. What ever does not kill you makes you stronger....except electricity.
      Always use your off hand inside a live panel, why because its easier to wipe your arse afterward. Is how it was taught to me 25 odd years ago.

  • @ronaldroberts7221
    @ronaldroberts7221 2 ปีที่แล้ว

    At 5:18 you said "there's a little nut holding it on the front". It reminded me of when I recently took my car to a mechanic, and I overheard him telling the supervisor that the only problem with that car is there's a loose nut behind the wheel. This is the first I've seen of the fuel-hose/grommet trick. Great video, keep up the good work.

  • @Proculopsis
    @Proculopsis 4 ปีที่แล้ว +1

    Who says you are not as funny as This Old Tony? This is quality content! More, more, more...
    You were very generous not berating the OEM, Random Precision for rapid albeit lacklustre support.

  • @64bruceb
    @64bruceb 4 ปีที่แล้ว +1

    "I didn't want to risk any metal chips getting in there..." as you vacuum all around the big pile of copper chips on the machine. Glad you got it working again and didn't permanently injury yourself in the process.

    • @Blondihacks
      @Blondihacks  4 ปีที่แล้ว +2

      Copper is too pretty to hurt anything.

  • @scottk3292
    @scottk3292 2 ปีที่แล้ว

    I had a crazy idea for fishing a string through the electrical box: Stick a vacuum cleaner hose against one side, and with any luck it will pull the string through.

  • @brianbutler3954
    @brianbutler3954 4 ปีที่แล้ว +1

    I applaud you for making everything workout , it would have driven me up the wall. That’s why I love old iron, if something breaks, the part you buy on Ebay will most likely fit.

  • @randynovick7972
    @randynovick7972 4 ปีที่แล้ว +4

    This was exciting! ... real "edge of the seat" kind of stuff! I love troubleshooting video. Love also generous application of imperial fist pumps and what sort of looked like (though it wasn't in-frame) happy shop dancing. Great stuff, Quinn! Sweet victory! Many thanks for sharing the drama.