ATV Tire Handling Manipulator (assembly line)

Our client was seeking to improve the safety and ergonomics of the tire ATV/UTV assembly process for operators.
GCI created an overhead-mounted manipulator arm with a custom end effector to handle different tire sizes. Once the part is gripped, the operator uses a video display and powered pitch to align the tire with the axle. A manual rotation on the end effector can fine-tune the alignment with the stud bolts.
During this process, a linear balance handle maintains the controls at a comfortable height for the operator. To prevent accidental release, a two-handed safety release system requires the operator to press both the “No Part” and “Safety” levers on opposite controls to disengage the tire.
For all of your unique lifting and torque reaction needs, please reach out to our experts at [e-mail]. You can also see many more examples at gcilift.com.
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