Handrail Welding Project
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- เผยแพร่เมื่อ 29 ก.ย. 2024
- Mig welded Handrail Welding Project video. This is my DIY steel Mig welded Handrail I fabricated for a customer.
In this video I show how i design, draw, fabricate and weld hand railing for stairs and patios.
I fabricated this out of 0.95 wall thickness steel square tubing, 4"x 1/4" flat bar steel, 1-1/2"x 3/16" flat bar steel, and 2"x 3/16" flat bar steel.
I show how i design a template and how i use that template to fabricate the finished railing.
For Fabrication Inquiries, or for one on one Welding lessons email me at 5thstreetfab@gmail.com
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Hey guys let me know what type of videos you'd like to see! And thank you very much for watching!
5th Street Fab making anything :)
A bracket switch on two different rearend housings...
5th Street Fab I hate to break it to you like this I know you believe your welds are pretty but they really are not very good I see a lot of undercut poor penetration and cold rolls. Practice your welding skills before someone falls and sues you
This was very helpful! I’ll be making a restaurant booth soon where I’ll need to make the same pattern several times. I’ll definitely be using a template like you showed!
When you say you “oscillated” the welds, what exactly do you mean? Sorry, I’m still new to welding, haha! Thanks!
I like these batch fabrication videos.
Joe Dirt thanks!
This is the first video of yours I watch. Well done and great welding.
Thanks
+Nick Williams thanks! I'm glad you liked it!
Glad to see you have a great helper. Great Video.
Mike Netherlin haha ya I have a couple "helpers" thanks bud
Best video yet bro. Keep up the good work! You'll be at 100k in no time.
Chad Lisonbee thanks bud!
Great work man.
Thank you!
I use 2x2 .083 wall tube for my posts. When I have any modular rails that need to bolt together, I punch the bolts holes into the tube. It takes a few good wacks. I use 3/8”x24 button head bolts. I have a long tapered drift punch that is sharpened to a point and turned down on the lathe to mach the required hole size for the tap. Then you just punch it though and it extrudes the metal in so you have as many threads as a nut would have. It’s really fast and holds good. Great video.
Didn’t really learn anything from this particular video.. I’m struggling at work a bit with reading the complicated blueprints finding out your rise/run/diagonal/ and pitch . If you could make a video on that it would be greatly appreciated.. especially when the diagonal isn’t given as well.
Bro you have some of the best MIG welding skilled I have ever seen and I watch a lot of videos on TH-cam keep it up I love watching your videos
I hope the young welders are taking notes here, this man just show how important planning is crucial. Very well done buddy.
Thank you I really appreciate it!
Beautiful! Nice work mate. You're right even though it's getting powder coated, those nice welds are your signature so it's important that they look good.
Filipe Ngaluafe exactly 👍
Nice, nice work. I’ve been a welder/ fabricator for a few decades- I watch videos to learn new things. You have a lot of talent for someone who is younger. Thanks for sharing this video.
+Cyclops Garage thanks bud that means a lot!
Nice video. I'm sure I'll use this in the future.
Would be great if I could post a picture of the rails I build at work so maybe you could explain it in a different manner than they are doing. It seems pretty complicated especially when some measurements and angles for your rise and run aren’t given
Could you be doing TIG wellding the joints? thinking of making some fencing using TIG for my garden.
Absolutely you can!
Awesome work! Thank you for sharing.
Thats some nice welds my friend good job!
I'm just starting out with my everlast welder. Great job on that handrail. I hope to see more of your videos.
+Kellie Wood right on! Keep practicing bud and thanks!
Anyone else watching for skateboard rails?
Do u need to fabricate the tiny bars?
I love all your ideas. 👍
txsviking thanks Terry!
Keep thinking it's an Abom 79 video. That music.
Haha I think the same thing now
How do you find the pitch of the stairs? The company I work for sometimes brings me the wrong angle and I have to tweak the piece and re-weld. So how can you find the right pitch everytime?
New to the channel love it! Subscribed!!
please do some stair casing
When doing the 3/4 center pieces did you make a jig for spacing as well as center of the 2" tubing?
Very nice. I always take very precise measurements of the stair cases and then recreate it with a pencil on my shop floor then I can lay it right over it.
Congratulations on the video. What kind of soldering machine do you use that is scalable?
grid welding
Nice work
Great Welding! But the Music reminds ne to „abom79“ 😊
Haha ya I didn't realize it was his intro til later!
Thank you. This video really helped me with my technique. Really enjoying your vids. I think you are going to do well on TH-cam.
Thank you bud I really appreciate it and thanks for watching!
What brand/model mig welder do you use?
On this one i used an everlast I think it was the Imig 200
Great job looks fabulous, and who the heck would give this a thumbs down
Nice
The video would be better if you didn't speed the film up so damn fast
Wooah check out them HUGE weaves!! Lol looks a bit cold.
What wire were you using and tube thickness?
What's was the brand of ban saw you where using?
Andrew Pietila it's just harbor freight 64-1/2" band saw They're cheap. Take forever to cut and difficult to get dailed in but they work
What I don't understand is this: you tack the whole thing together, and then you only seem to lay it flat on your table without any (or not many) clamps (from 4:05 in the video). That thing will warp on you in all sorts of directions wouldn't it? It may skew the whole assembly making your first flat weld in a certain direction, and the butt joint halfway on the long tube will bend the long tube? Also there is a high risk of the assembly not staying flat when you weld out one side first? Do you calculate these warps when you draw it? Or do you magically counteract the warp during welding?
I ask because even when I (TIG) weld with things perfectly clamped up on a certiflat (siegmund in my case) table....once you let it cool down and take it out the 'mold' it has a friction fit against the walls of the clamped barriers and springs into another form. I once tried to make perfect steel squares....it's impossible as even with 4 inch stock, completely clamped up and welded solid, adding another pass on one side outward will bend the angle too far open, and welding inward will make it below 90 degrees when you loosen the clamps after cooling for even hours. Your metal doesn't seem to do the same? :)
With something like this the warpage is pretty minor. The only part that really pulls is the 90 degree turn in the handrail. So on that I tack it up out of square and the welding pulls it in. But everything else is boxed in so it opposes the other welds and I just sequence the welds so that I weld the ones that are least likely to pull. Like the outside corners and always weld the fillets last.
But anything you weld is gonna shrink. So on some things I'll add a 1/16" to have some fudge factor. I have quite a few videos showing how I combat distortion.
Great job on the fence/handrails! I like how you made them. Keep the videos coming. Maybe could you explain the best process for MIG welding two different thicknesses of material so you don’t blow holes in the thinner piece of material ie settings and any tips tricks for doing so. I subscribed today to you channel. Thank you again.
Thanks bud I'll try to do that soon!
Was your helper wearing PJ’S ?
12 Ga OOBuck sure was! I get 90% of my work done at night.
NICE JOB,,,,,,,,ARE U ON WHATSAPP?
Clean very nice
Great project! Your beads really do look like tig. May I ask what size wire you were using?
Thanks for sharing!
Bo Haggin thanks and no problem I usually run .030 wire just standard er70s6. This is the bottom shelf stuff from my weld supplier
5th Street Fab looks great! I'm still trying to dial in this technique on my Lincoln 180 with 75/25
I've also watched your mig like tig video for guidance
Bo Haggin just takes practice. I've been thinking about redoing that MIG like TIG video to show all the little things I've learned since then.
Bo Haggin
Dont bother.
No point at all, just more chances for cold laps, lack of penetration and other problems.
Clean smooth steady travelspeed keeping the wire right in the front 1/4 of the puddle. Want a bigger weld?, turn voltage and wirespeed up, or multipass it. Much stronger, much neater, less overall heat input therefore less distortion.
Ken F you're absolutely right that's how I did all the none fillets, but this way keeps me from having to grind down welds and the customers like it better. And for a handrail it'll be fine.
Great video !
Nice work lot and lots of parts do you ever figure up how many feet of weld you have in a project like that and have you ever left a pin hole on mistake or maybe forgot a weld and then the tubing will somehow get moisture inside and swell up on one end sometimes I will drill a small hole on the low end to let moisture out
Maynard 59 I've never figured the amount of weld I just say to myself ok that joint is 4 welds a total of 5 minutes to weld that out and add it to the total. I usually leave a hole at the bottom but they didn't want to see any rust running off the concrete patio so I didn't. On most things I leave holes at every junction.
Great video brother!! I saw you using a bandsaw for your cuts in this vid. Where’d you get your bandsaw table?
It's a cheap bandsaw from harbor freight. Im gonna buy a dry cut saw soon. This bandsaw takes too long to cut and breaks blades constantly.
Beautiful and clean work.
Do you have any videos on how to get those beads on your welds? I would like to make my beads look like yours. Thanks.
I'll be putting one up more than likely this weekend on it!
Great video. Thanks
More great tips thanks mate.
+Keith Howard no problem bud! Thanks for watching. 👍
Good job getting in the biz myself but with stick.... wondering if you can give me an idea on how to charge feel like I’m under bidding myself
Steph Curry thanks and right on! Some people have a basic type of railing they do and figure out a footage length cost. If you're doing something custom I'll count how many cuts, welds, grinds and also how many pieces I'm gonna be assembling. Then I'll add up the number of welds and find out the inches of weld and have a set amount to charge per inch. Like 50 cents or a dollar. It can change on the type of material or type of welding. Then cuts I'll charge a dollar or 2 per cut. Assembly about a dollar per piece or more if you'll need a complicated fixture. And grinding I charge at least 1 dollar per inch of grinding. Should charge more I hate it! Haha add all that up and that's my approximate labor. Then I buy 10-15% more material than I need. Because you always end up using it. And charge a 15-20% mark up on material. That's about it! Hopefully it helps
5th Street Fab thanks so much... I really need that info I love your welds so clean..keep up the good work👍.... subbing now..
What kind of blade was that
What would you use to clean and clear coat for indoor use?
Hmm I'm not sure! I know powder coaters have a clear they can use I would just ask them
Very very best
That is beautiful welding .Thanks nice video.
Thanks bud!
beautiful, well done.
Very nice
Good stuff!
Du De thank you
Nice video. What was the wall thickness?
I think .090
Great job. Looks like a fun project too
+Chris Allen thanks! Some parts are fun some parts are tedious.
You're a beast. Ty for the videos my man.
Thank you bud. No problem!
Finally someone knows how to welt good ;)
are you pulling with your mig?
+reidspencer when I do the big ripples I pull but when I do a normal smooth MIG welding I push.
Great tips thanks for sharing!
+Daniel Yahnke hey no problem bud! Thanks for watching!
Could you do a install video?
+Chad Fox probably not it's one of those get it done quickly type.
Abom79 style....
jfpinkston I've only seen a couple of his but they were cool I'll have to check him out again
Very cool video. Abom uses that same song as his intro/outro jingle.
split150 oh I see! Ya this is just the free music from TH-cam haha. Thanks
Very nice. Approximately how many hours in that complete job?
Jim Collins I'd say 80 hours for everything so far I still need to install it too. It's a little over 50 feet of handrail. Cutting took probably more then half of the hours.
Nice. u make some nice handrails there. did u come up with everything yourself ?
blaster91 I copied the look of an original handrail they had and made it modular so I can have it powder coated
Would be interesting to see how you straighten the handrails. they must be crooked after welding
+HusseHeiza they stayed pretty straight. Once it's tacked up the welds oppose the others so it stays square.
Building handrails for 35 years (steel,s/s,alum & brass) this amateur hour.
+canadian welder you must be amazing! I've never even heard of steel,s or s,alum! Thanks for watching!
5th Street Fab steel,stainless steel and aluminum
canadian welder ,This is professional .
dhb 57 professionals don't need cardboard templates or draw on tables,plus we use GTAW welding stronger and less clean up time. Rule number one time is money
@@canadianwelder3899 shut up dude 😒