I am a repairman in the welding equipment field and Lincoln Electric used to use the Mag-Amp output control in many of their designs. Simple but not very efficient. Thanks for explaining this generator control system. I also repair a few AC gensets and I have two of my own (10kw and 15kw) that I must repair before use. So many things to fix - so little time. Oh, I'm also a growing audio nut and I have couple power amps that I must repair and use. It's a bit tough learning PCB testing and repair in my late 50's, but so worth while.
I know how it goes with too much to fix and so little time! Mag-amps are rugged so it makes sense they would be used in welders. I have seen them in gen set engine control governors and DC power supplies for preregulation. I have some audio equipment repair videos so if you have an interest in that equipment check them out. Thanks for watching!
I have two of these generators - one seems to work fine but the other produced voltage that was too high. I found that resistor R11 on the voltage regulator circuit board was burned. I replaced it (330 ohms) and it seemed to work OK (checked under no load). Some time passed and I checked it again. I had the same output issue, and again - resistor R11 was burned. Any ideas about why this resistor would overheat? It did so very quickly after start-up.
If zener diode CR2 is shorted then R11 will pass excessive current and overheat. CR2 is used as a shunt voltage regulator. That would be the first thing to check. I can't see that any transistors would be defective if the regulator does operate ok for a short time. Also check zener diode CR1 for a short.
I'll consider that for a topic. Basically the current transformer's secondary winding drives the panel meter directly. There is some switching to select the phase to be monitored. The more load on the generator the higher the current transformer's output voltage which drives the meter to a higher reading.
@@EriksElectronicsWorkbench I'll dig around in the TMs and see if I can find a schematic. I'm curious as to how it works. It does work VERY well. Voltage remains stable from no load to the 85% load of my solar battery charging system.
@@basspig They are good gen sets. The regulator is a more traditional design and does not use the mag amp or anything too unusual. The A1 regulator module just has AC power input from the generator's output, voltage adjust input, sense input, and the output to the field. There is a field flash input directly to the field windings from the DC control circuits that gets the generator voltage to build up when the set is started.
@@EriksElectronicsWorkbench I went looking for the documentation, but only found a diagram of the engine starting circuits. I trust it's somewhat simpler than this. I can say with confidence that it works well. No droop from no load to the 85% load of my two EG4 Chargeverters.
I am a repairman in the welding equipment field and Lincoln Electric used to use the Mag-Amp output control in many of their designs. Simple but not very efficient. Thanks for explaining this generator control system. I also repair a few AC gensets and I have two of my own (10kw and 15kw) that I must repair before use. So many things to fix - so little time.
Oh, I'm also a growing audio nut and I have couple power amps that I must repair and use. It's a bit tough learning PCB testing and repair in my late 50's, but so worth while.
I know how it goes with too much to fix and so little time! Mag-amps are rugged so it makes sense they would be used in welders. I have seen them in gen set engine control governors and DC power supplies for preregulation. I have some audio equipment repair videos so if you have an interest in that equipment check them out. Thanks for watching!
I have two of these generators - one seems to work fine but the other produced voltage that was too high. I found that resistor R11 on the voltage regulator circuit board was burned. I replaced it (330 ohms) and it seemed to work OK (checked under no load). Some time passed and I checked it again. I had the same output issue, and again - resistor R11 was burned. Any ideas about why this resistor would overheat? It did so very quickly after start-up.
If zener diode CR2 is shorted then R11 will pass excessive current and overheat. CR2 is used as a shunt voltage regulator. That would be the first thing to check. I can't see that any transistors would be defective if the regulator does operate ok for a short time. Also check zener diode CR1 for a short.
Can you do a video explaining the load meter
I'll consider that for a topic. Basically the current transformer's secondary winding drives the panel meter directly. There is some switching to select the phase to be monitored. The more load on the generator the higher the current transformer's output voltage which drives the meter to a higher reading.
Will it run a 3 phase air compressor
Yes it can. A selector switch sets the output for 3 phase or single phase.
Does it have Sync and Droop mode?
It does not have those features, it was not designed to be paralleled with other generator sets.
Is this similar to the MEP803A regulator?
No, the MEP803A is different.
@@EriksElectronicsWorkbench I'll dig around in the TMs and see if I can find a schematic. I'm curious as to how it works. It does work VERY well. Voltage remains stable from no load to the 85% load of my solar battery charging system.
@@basspig They are good gen sets. The regulator is a more traditional design and does not use the mag amp or anything too unusual. The A1 regulator module just has AC power input from the generator's output, voltage adjust input, sense input, and the output to the field. There is a field flash input directly to the field windings from the DC control circuits that gets the generator voltage to build up when the set is started.
@@EriksElectronicsWorkbench I went looking for the documentation, but only found a diagram of the engine starting circuits.
I trust it's somewhat simpler than this. I can say with confidence that it works well. No droop from no load to the 85% load of my two EG4 Chargeverters.