Cell doors are usually barred and made of abrasion resistant steel so you won't ever have the time to angle grind your way through the door without getting spotted due to the racket that you would be making.
My front door is metal, 250+ lbs. When it was first installed, the guys didn’t know what to do with the ball bearings and left them out. Within a year, I couldn’t open my front door anymore. Had to cut the hinges, weld new ones, and this second time around, with the balls. Going on 13 years now.
As soon as you load it with the cantilevered weight of the gate the bottom edge of the outer tube will just rub on the inner tube. There a reason why heavy duty industrial hinges have bearings top and bottom.
My question is whether the ball bearing would eventually flatten at the top and bottom. Since there’s not really any force applied that would rotate it about the vertical axis I’d think the wear would be focused to the contact points. It seems like it would work much better if you could have 4 ball bearings in between in a flat arrangement with an appropriate + shaped spacer so they could all roll and experience more-even wear.
@@solvated_photonI mean honestly doubt it would do much since it’s probably just pivoting back and forth. I mean try and flatten a pencils tip out by just spinning it on the tip. There ya go.
@@solvated_photon The fact it’s just a door hinge and its motion will be limited and relatively slow, it’d be a very long time before wear would become any concern. Even with a heavy door I doubt it’d be worn much.
@solvated_photon if anything, it would be the surrounding metal that gets a divot in it given that the mild steel would be softer than the ball bearing
I have already done this assembly on a very heavy door with two uprights: upper tube in much thicker steel, lower and upper tube do not have flat contact with the ball, it is necessary to "ovalize - round off" the surface with a large drill bit to increase the contact surface. And then fit a grease fitting on the upper tube, even if it is to add grease every 5 years, much better than dismantling a door that weight several hundred kilos.
This works and it works well. I used to work in a shop that made metal doors, windows, gates, and more. Every hinge was metal and super simplistic as shown here. When we would be out on the road my boss would show me all the jobs that he had done as we drove by. The hinges never fail! Its always the frame that goes first when it rusts. This was in Mexico by the way.
@@amiznu Be dead easy to pack with a proper lubricating/preservative grease too, but that won't be so good in places where you don't want the eventual mess of grease. Just go with stainless, keep the water off the hinge where possible so you don't get capillary action (between outer and inner parts), and keep the door moving (even once a day should be fine) so there's no chance of seizing.
This transfers the load to two tiny points at the top and bottom of the ball, the ball does not rotate to distribute the wear nor does the post or cap so it will wear out fast. You need a semi-sphere on both ends for it to not wear out fast but this would add much more friction. A thrust bearing would distribute the load much better and radial bearings on the outside diameter of the post would make it super smooth under load but that is over engineering in most applications.
Will it? Weather vanes use this type of bearing, and plain bearings seem to last a bizarrely long time. It seems like it would wear out but I could also see it being perfectly fine with good grease
il suffit de mettre une pointe de graisse fine sur chaque points. et le tour est jouer. ces billes supporte jusqu'à 5 tonne de pression! après ce sont les support qui vont fatigué avec les 5 tonnes.il faudra renforcé avec des rondelle en acier trempées. A l'intérieur.
@@Aviatortoha l y as bien plus d'un cas où les usure sont arrivé plus vite que çà! mais un excellent système capable de supporté de grosse contraintes sans soucis. j'ai fait un plateau tournant dans un garage pour les voiture, il y as 25 ans. et il fonctionne encore très bien.
@@braindead3248 yeah, just like you do in literally any metal on metal application under dynamic load. Tell me something new. Do you think the normal doorhinges in your home don't need lubrication?
Its a common design, available at the hardware store. Usually welded onto steel framed gates, works just fine even on heavy gates. Just got to grease them every few years to make sure they dont rust up.
It's great in theory but there's going to be problems... To start with, you're putting the entire weight of the gate on approx 1/16" of the ball bearing, that's going to wear through the mild steel very fast and reduce that fluid motion to a screeching grind. This is where a flat-pack needle bearing set would be wonderful, same bodies you created only instead of the ball, put in needles.
@@MakeEverything nothing is working for 230 years when your weld looks like a damn caterpillar. Also aside from that it’s way too hot which caused all that undercut. And for the icing on the cake you didn’t even tie in to both sides all the way around the tube or Stud which makes the weld weak. And lastly the weld is so uneven I bet there’s no way in hell it’s center and square with that plate. If there’s pressure on that weld it’ll last less then 2 years 😢😂
Точка соприкосновения обладает минимальным пятном контакта, соответственно нагрузка в этом месте будет стремиться к бесконечности. Работать такая конструкция будет не долго, шарик сожрет более мягкий металл...
@user-bj8se2me5o exactly. A hard steel ball bearing like that, with just a little lubrication it looks like each one of these could smoothly rotate more than 100 pounds, and with 2 or 3 of them per door I highly doubt they'd seize up at all unless the seal wasn't good and they stared corroding
Seen this exact design on steel gates usually heavy weighs or long in size. Much better than standard friction hinge u talking straight out of crapshooter..
They do exist, and aren't too soft. So you're both actually completely wrong and Jasonfowler is 100% correct it would be a good application for a brass bearing.
Hang a 300# gate off that and the tiny contact point is going to start wearing through the cap on the end of that sleeve. If that cap is .250" thick, it will just take longer
It has a single point of friction on two different axis, it's going to wear out quickly. Just make sure to use some heavy grease and don't use it too much!
Its a common design, available at the hardware store. Usually welded onto steel framed gates, works just fine even on heavy gates. Just got to grease them every few years to make sure they dont rust up.
@@AToneForOurSins I wouldn't use a bearing for gates at all. Pins and collar with brass bushings will be way to go because if the gate if exposed to elements any bearing will rust away
Ok……… What about friction from side load. In this depiction the majority of the forces are evenly dispersed. When the door is attached, the forces will be levered to one side point. This will negate the effectiveness of the bearing.
High quality door hinges already use a ring of ball bearings trapped between the hinge fingers. Those bearings carry force both downwards and upwards, and those bearings can be replaced when the hinge pin is pulled out. Also the ring bearings are infinitely easier to lubricate, since you don't have to remove the door to get at them.
Probably . An empty rope over a branch slides like a pulley but weight makes it grab like a brake . A sliding closet door track with no door is easy but a little holliw door even will not slide . An axle without bearings on an empty wheel spins forever but weight makes it grip and heat up and squeak and gets harder to roll . Like a wheel within a wheel when you add weight . 3500 years ago wagon wheels had wood roller bearings . But tv cowboy show wagons are greased axle but not in real life .
@@timothylessing4774 ever hear the saying skate a file. 2 harden pieces of metal will slide on each other a soft and a hard will bite in to it and not want to move.
If it's welded it needs some sort of adjustment aswell one as much as 10mm backplate on top with a screw that pushes it downwards for adjusting the height, cause that hardened ball will eventually eat through that mild steel and will cause a ball shape on either side and will cause the door to be hanging low. A hole with a rubber cap on the side for greasing purposes too.
You can dispense with the ball bearing if you put the grease zerk into the top of the rotating fitting...and pump up the grease every so often. A neighbour built two wrought iron gates weighing 400kg each and constructed this greaseable hinge system 40 years ago.... The gates still swing open every morning and shut every evening for his son who now owns the property...
@@JohnDoe-bq5oo lmao I’ve worked on commercial and industrial doors for 15 years. It’s a clever idea but the reality is without and grease of actual bearing the hard bearing ball will eat through that stud rather fast because of the un hardened base stud that will support all of the weight
All the load will be on the side of the pin with a door hanging from it. And you could just machine the top of that pin with a dome; the ball is really unnecessary
@@warifaifai well either way, it needs a zerk fitting so you can grease it. But I disagree with you about the ball, because it’s probably not spinning anyway. Ball BEARINGS are used in a race where they roll. This one will just sit stationary and spin(maybe) which is no different than if it was sitting on top of a crowned pin imo
@@MrLuvtheUSA I've thinking this for a while, there are some things designed for only just one purpose, but I strongly agree that a ball will have a different wear ratio, because of its shape, than a pin so it will require less adjustments over time, just grease. 😮💨 heh all this time thought you were talking bout vertical opening doors
Which grinds falt the ball bearing or the mild steel "pin" holding the ball nearing up... You can dispense with the ball bearing if you put the grease zerk into the top of the rotating fitting...and pump up the grease every so often. A neighbour built two wrought iron gates weighing 400kg each and constructed this greaseable hinge system 40 years ago.... The gates still swing open every morning and shut every evening for his son who now owns the property...
You'd have to use seamless telescoping tubing, which you won't find in the big box stores. Isn't there also a moment load? This is only showing direct vertical down forces.
You can certainly apply physics to a hinge. Say for instance that hinge is holding a heavy metal gate it's going to have two forces acting on it at any given time. Your gonna have a downward force acting on the bearing. Somewhere you will have a moment acting on the sides of the pin. Where the moment is located ? You need some information to calculate that. Weight, length of the gate,,,, To be better efficient, a roller bearing should be used on the top and bottom of the pin. Instead of a large single bearing up top, a roller bearing thrust washer would be more suitable. Again, depending on weight of course. And thirdly, I really sucked at physics. I'm just shooting out my azz. I'm a fabricator, i just know what works and what doesn't.
It's a good design, but once you add an arm with leverage the sleeve is going to bind on the shaft. Mill out a squared channel toward the bottom of the inner shaft and use a slip fit Teflon or delrin bushing.
No way to grease or oil it.. so that's a flaw and like you said the mild steel won't stand much of a chance over time. A thrust bearing would be better & easier to maintain..
You should look around and realize that a weld doesn't have to look pretty. Plenty of landmarks have some pretty ugly but strong welds. Pretty welds break all the time
A warehouse pallet jack works the same way. About a half inch solid metal ball is used above and between the raising cylinder and the jacks chassis, giving the handle the ability to turn and steer
Did you not see the perfectly level post with the ball on it that didn't move an inch after he set it down set a marble on any table you own and you know that things going to roll somewhere
Why wouldnt you want multiple smaller balls around the diameter of the inner tube??? Then they would roll with rotation, rather than be two single points of sliding wear....
@@MakeEverything I bet you could make an impression by hitting it real hard with a hammer right on top. Just a couple mm diameter should work. You might need a spare ball for this. I dunno, you might not.. they're usually pretty hard.
@@johnbelwell2461 You can dispense with the ball bearing if you put the grease zerk into the top of the rotating fitting...and pump up the grease every so often. A neighbour built two wrought iron gates weighing 400kg each and constructed this greaseable hinge system 40 years ago.... The gates still swing open every morning and shut every evening for his son who now owns the property...
My wife wants a bookcase hidden door. This would be the perfect hinge with a race turned in the side of the pin for bearings then tig it together.. Good post Thankyou.
You can dispense with the ball bearing if you put the grease zerk into the top of the rotating fitting...and pump up the grease every so often. A neighbour built two wrought iron gates weighing 400kg each and constructed this greaseable hinge system 40 years ago.... The gates still swing open every morning and shut every evening for his son who now owns the property...
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The full build video is live on my channel if you want to see how they worked out!
I do and I will! Subbed
No thanks
Зашёл на канал и посмотрел, высокий уровень 🙂🙂🙂
Took a single ball bearing and invented the single ball bearing 😂😂
Lol
😂😂😂😂😂
Ummm... I think it's the single ball ball bearing 😂
It's just a ball until it is assembled, then it becomes a ball bearing.
nah the metal ball is a BEARING BALL
a ball bearing is a bearing that uses balls
a bearing ball is a ball used for bearings
I've seen those in prison on cell doors.
As a maintenance man,not a guest of the state.
You know of a way to break these open? I'm asking for a friend.
@@robinradema1 yeah an angle grinder lol
Cell doors are usually barred and made of abrasion resistant steel so you won't ever have the time to angle grind your way through the door without getting spotted due to the racket that you would be making.
Yoooo I’ve like made these things before. I was a machinist before college.
@rivercityfishing9103 depending on the guy lol use ceramic abrasives you'll be just as fast if not faster than a regular abrasive wheel
Pathetic magic trick. I saw him put the ball in there
I knew exactly where the ball was the entire time! This magic trick must really hinge on the audience’s bearing.
@@hibbs1712i see what you did and I condone it
Lmao
😂😂😂
@@hibbs1712 Out...get the fuck out. Now come back so I can dap you up.
My front door is metal, 250+ lbs. When it was first installed, the guys didn’t know what to do with the ball bearings and left them out. Within a year, I couldn’t open my front door anymore. Had to cut the hinges, weld new ones, and this second time around, with the balls. Going on 13 years now.
your front door tells me you are scared of something
@@frankenstone804 humans can be uglier than any beast you meet in nature
@@frankenstone804Crazy ex or lives in bear country, can’t think of many other reasons
@@Mastezz Wow crazy ex is the scariest thing ever i had one of those it is scary ha ha ha
where did you get that door lol?
Needs a grease fittin on top.
They got grease fittings once the door was installed 👍🏻
@@MakeEverythinggreat design.
@@MakeEverythingI hope the fittings were drilled and taped before install 😂😂😂
The contact points are so small. You don’t need any grease.
@HandymanHustle true, but I could see the sleeve siezing on the main shaft
As soon as you load it with the cantilevered weight of the gate the bottom edge of the outer tube will just rub on the inner tube. There a reason why heavy duty industrial hinges have bearings top and bottom.
I explained this earlier, but apparently, people in this comment section do not understand geometry or leverage.
I'm trying to think of an application for something like this but I can't think of anything.
Good point. Someone suggested using it in a barstool.
Have you seen the tolerance on that thing as he put it on?? I can see this thing working just fine with some lubrication.
@@NixonAngelo a really big and heavy metal door...... this probably wil hold a gate or somthing like that
Did it for an external metallic door 50 years ago. Still working fine.👍
Do you think if you were trying to take a more quiet approach that this would be more effective?
My question is whether the ball bearing would eventually flatten at the top and bottom. Since there’s not really any force applied that would rotate it about the vertical axis I’d think the wear would be focused to the contact points. It seems like it would work much better if you could have 4 ball bearings in between in a flat arrangement with an appropriate + shaped spacer so they could all roll and experience more-even wear.
@@solvated_photonI mean honestly doubt it would do much since it’s probably just pivoting back and forth. I mean try and flatten a pencils tip out by just spinning it on the tip. There ya go.
@@solvated_photon The fact it’s just a door hinge and its motion will be limited and relatively slow, it’d be a very long time before wear would become any concern. Even with a heavy door I doubt it’d be worn much.
@solvated_photon if anything, it would be the surrounding metal that gets a divot in it given that the mild steel would be softer than the ball bearing
I have already done this assembly on a very heavy door with two uprights: upper tube in much thicker steel, lower and upper tube do not have flat contact with the ball, it is necessary to "ovalize - round off" the surface with a large drill bit to increase the contact surface. And then fit a grease fitting on the upper tube, even if it is to add grease every 5 years, much better than dismantling a door that weight several hundred kilos.
What is the clearance?
@@ahmadamal6832italian translation Is quale la tolleranza (fra le parti)?
This works and it works well. I used to work in a shop that made metal doors, windows, gates, and more. Every hinge was metal and super simplistic as shown here. When we would be out on the road my boss would show me all the jobs that he had done as we drove by. The hinges never fail! Its always the frame that goes first when it rusts. This was in Mexico by the way.
Should send him back
How about rust? Does it get inside at all?
The rust getting inside to the ball bearing would be my only concern as well really.
It's stainless @@Colton1776
@@amiznu Be dead easy to pack with a proper lubricating/preservative grease too, but that won't be so good in places where you don't want the eventual mess of grease. Just go with stainless, keep the water off the hinge where possible so you don't get capillary action (between outer and inner parts), and keep the door moving (even once a day should be fine) so there's no chance of seizing.
So simple that you have shown that is Outstanding…It’s Brilliant…!!!
Bob
This transfers the load to two tiny points at the top and bottom of the ball, the ball does not rotate to distribute the wear nor does the post or cap so it will wear out fast. You need a semi-sphere on both ends for it to not wear out fast but this would add much more friction. A thrust bearing would distribute the load much better and radial bearings on the outside diameter of the post would make it super smooth under load but that is over engineering in most applications.
Ooook Mr engineer (lol jk) thank you for info
💯
F_k = μ_k * F_n
Friction is a relation of the coefficient and the normal force, not the area.
@@MusicIsKindaDope he probably havnt read the chapter about torque yet XP
Will it? Weather vanes use this type of bearing, and plain bearings seem to last a bizarrely long time. It seems like it would wear out but I could also see it being perfectly fine with good grease
Thank you for the knowledge
Put a grease zurk where the ball meets the tube and your golden
Looks good but as others correctly point out a heavy door will quickly wear this out at the tiny points of contact bearing huge weights
il suffit de mettre une pointe de graisse fine sur chaque points. et le tour est jouer. ces billes supporte jusqu'à 5 tonne de pression! après ce sont les support qui vont fatigué avec les 5 tonnes.il faudra renforcé avec des rondelle en acier trempées. A l'intérieur.
Да износ очень быстрый, всего лишь на два миллиона движений.
@@Aviatortoha l y as bien plus d'un cas où les usure sont arrivé plus vite que çà! mais un excellent système capable de supporté de grosse contraintes sans soucis.
j'ai fait un plateau tournant dans un garage pour les voiture, il y as 25 ans. et il fonctionne encore très bien.
A suitably rated thrust bearing race would have been so much better.
It doesn't spin 100 mph 24 hrs a day. Quit making solutions for something that isn't a problem.
Kewl. Will it handle the lateral load and open easily squeaky free?
That's a hard no
@@justinpaul8160uhm. Why?
@@fireblow6842you need grease or some sort of lubricant can just use metal against other metal 🙄
@@braindead3248 yeah, just like you do in literally any metal on metal application under dynamic load. Tell me something new. Do you think the normal doorhinges in your home don't need lubrication?
@@fireblow6842 I lube mine up once a year nice and deep like
Looks like everything will hold up a huge door except those welds😂
😂😂😂yup look like shit
Good thing it's just a Demo...
I used to replace bearings on bank vault doors, same concept, good money!!!
If you fill your pockets...
It's how safe door hinges are made, since forever.
Use a huge cup point set screw in the other half of the hinge to adjust height and center the ball.
Ain’t spinning freely like that once a load anything but straight down is applied.
Yup, put a twisting load on there, it's Bind City
If it’s a door hinge it’s center pivoting.
I don't anyone said it would???
With some grease it will work just fine, but yes it wont spin that easy anymore
Its a common design, available at the hardware store. Usually welded onto steel framed gates, works just fine even on heavy gates. Just got to grease them every few years to make sure they dont rust up.
It's great in theory but there's going to be problems... To start with, you're putting the entire weight of the gate on approx 1/16" of the ball bearing, that's going to wear through the mild steel very fast and reduce that fluid motion to a screeching grind. This is where a flat-pack needle bearing set would be wonderful, same bodies you created only instead of the ball, put in needles.
It’s been working great for 230 years under constant 24/7 365 movement
@@MakeEverything nothing is working for 230 years when your weld looks like a damn caterpillar. Also aside from that it’s way too hot which caused all that undercut. And for the icing on the cake you didn’t even tie in to both sides all the way around the tube or Stud which makes the weld weak. And lastly the weld is so uneven I bet there’s no way in hell it’s center and square with that plate. If there’s pressure on that weld it’ll last less then 2 years 😢😂
@@corbynjanes9376 i filmed this 290 years ago and it’s currently holding up the whole planet right now. Earth spins on this
@@MakeEverythingthnak you for you're service senior!
@@MakeEverythingwe are friends now 🤣🤣🤣 best come back there comments I’ve seen. I’m subbing.
that's a nice fitting table and some atrocious welds 😝
In engineering school, i was taught that the best engineering is the most simplest but most highly thought out and vetted engineering ❤❤❤
Точка соприкосновения обладает минимальным пятном контакта, соответственно нагрузка в этом месте будет стремиться к бесконечности. Работать такая конструкция будет не долго, шарик сожрет более мягкий металл...
Работать будет, но зазора нет. Температура подымается и оно заклинит
соответственно
Можно было нижнюю железку заточить под конус и эффект был бы таким же?
Десятилетиями ставят таки петли на ворота и все работает, другое дело слишком плотная посадка
@@user-iu2dj3mk8j работать будет и проволока шестёрка, намотана на столб... Долго ли? Читаем... Думаем, а не просто пишем...
Make a giant table with a spinning center to serve food
And when it's not eaten after an hour, spin the table faster and faster... ;-)
Once weight is applied there will be added friction and the ball will seize. Without a bump stop for clearance this won't work
It’s an air door
Not before the engineered point. Materials Hardness being the factor.😮
@user-bj8se2me5o exactly. A hard steel ball bearing like that, with just a little lubrication it looks like each one of these could smoothly rotate more than 100 pounds, and with 2 or 3 of them per door I highly doubt they'd seize up at all unless the seal wasn't good and they stared corroding
Looks like ignorance is your strong suit
Seen this exact design on steel gates usually heavy weighs or long in size. Much better than standard friction hinge u talking straight out of crapshooter..
You should use a brass ball bearing for lubricity.
Way too soft, the brass would turn into an egg
@@Jeremy.Bearemy lollll
@@lukeb3930 lollll
They do exist, and aren't too soft. So you're both actually completely wrong and Jasonfowler is 100% correct it would be a good application for a brass bearing.
@@thedude4443only problem is the extra cost for no benefit
This will wear out fast. Not how ball bearings are meant to be used
😂 That's why this is how pallet jacks are able to steer.
Hang a 300# gate off that and the tiny contact point is going to start wearing through the cap on the end of that sleeve. If that cap is .250" thick, it will just take longer
This has been working for 300 years under constant load.
@@MakeEverything Where?
@@stpbasss3773 no it isnt. this is not at all how those bearings work
All you need is to put a chair on to it would be a good bar stool
Ball bearing is hardened and the rest mild steel. The ball will start imprinting the mild steel over time, making it harder to open.
Thought the same thing, especially considering the heavy load from an accordingly sized door for that hinge
It has a single point of friction on two different axis, it's going to wear out quickly. Just make sure to use some heavy grease and don't use it too much!
As soon as you have a door thats applying transverse loads the sides are going to bind.
Its a common design, available at the hardware store. Usually welded onto steel framed gates, works just fine even on heavy gates. Just got to grease them every few years to make sure they dont rust up.
The two tubes are pretty close clearance. With some grease.. it's a winner.
You can see it's a tight clearance as the air buffers it as it's dropped.😊
@@hp2084would a design that has a ball on top and a ball on bottom help? Or maybe even use a needle roller bearing on each end?
@@AToneForOurSins I wouldn't use a bearing for gates at all. Pins and collar with brass bushings will be way to go because if the gate if exposed to elements any bearing will rust away
Been doing this for 40 years....if it works....it works!
Just use 2 balls- one tacked to the
bottom and one tacked up inside.
Then where the hard steel balls touch
will be the only pivot point. So no wear...
Ok………
What about friction from side load.
In this depiction the majority of the forces are evenly dispersed.
When the door is attached, the forces will be levered to one side point.
This will negate the effectiveness of the bearing.
Granted, but as a concept it works just needs a couple cylindrical bearings top and bottom
Possibly mounts at the floor with the door frame sitting on top of it
You are The engineer.
High quality door hinges already use a ring of ball bearings trapped between the hinge fingers. Those bearings carry force both downwards and upwards, and those bearings can be replaced when the hinge pin is pulled out. Also the ring bearings are infinitely easier to lubricate, since you don't have to remove the door to get at them.
The drag will be on the bottom and top edges of the pin and barrel once the door is hanging off of it, it’ll work but not smooth like this😂
Probably . An empty rope over a branch slides like a pulley but weight makes it grab like a brake .
A sliding closet door track with no door is easy but a little holliw door even will not slide . An axle without bearings on an empty wheel spins forever but weight makes it grip and heat up and squeak and gets harder to roll .
Like a wheel within a wheel when you add weight .
3500 years ago wagon wheels had wood roller bearings . But tv cowboy show wagons are greased axle but not in real life .
Don't forget to add a grease fitting
There is a ton of lateral load not being applied here that the actual door will have and it’s going to be against that rough tubing walls
You are a lateral load.
Thanks for sharing. That's exactly what I needed that idea. Thanks again. I really appreciate this one.
cool concept but two words.... thrust bearing
Nice idea
don't forget to tap a hole for a grease-zerk
Until the hardened ball bearing wears down into the soft cold rolled steel.
It needs that for better function!!!!!
You could probably hardface the mild steel to match the ball bearing.
@@timothylessing4774 ever hear the saying skate a file. 2 harden pieces of metal will slide on each other a soft and a hard will bite in to it and not want to move.
Wonderful thing about prototypes, they are the beginning of something much greater.
Add a zerk for grease it needs greased several times a year.
Grease will make it sticky and it won't work it's air
That real ballsy move showing them welds
Mr. iM a WeLDer 🥴
If it's welded it needs some sort of adjustment aswell one as much as 10mm backplate on top with a screw that pushes it downwards for adjusting the height, cause that hardened ball will eventually eat through that mild steel and will cause a ball shape on either side and will cause the door to be hanging low. A hole with a rubber cap on the side for greasing purposes too.
You can dispense with the ball bearing if you put the grease zerk into the top of the rotating fitting...and pump up the grease every so often.
A neighbour built two wrought iron gates weighing 400kg each and constructed this greaseable hinge system 40 years ago....
The gates still swing open every morning and shut every evening for his son who now owns the property...
It will be fine. The ball will not harm AR steel.
Seal it with a little greas every five year and keep using it.
There's no way that's gonna spi... 😶
Oh ya. I bet it works perfectly when you have an upper and lower unit on the same gate
Cake with grease and put a dome shape head on it not flate then polish it after the diy project is done with a wipe of lithium grease
If the head contours the ball bearing you introduce more friction. You use a flat piece to minimize contact.
Bro is a lvl 1 welder
The hinge is only strong if your cap welds don’t break
I've been doing things like this since I was five I'm 35
Reported
@@panchopistol6897and for what reason, exactly?
Except that hard bearing will wear out the base stud and drop the door over time
You are correct. It needs a hard cup to ride in top and bottom
people just say anything even if they dont know what they're talking about. contrarian
@@jerrydawg4434lols tell that to the 4 hinges on my 100kg plus gates that have been standing for 30+years
over the next 150 years?
@@JohnDoe-bq5oo lmao I’ve worked on commercial and industrial doors for 15 years. It’s a clever idea but the reality is without and grease of actual bearing the hard bearing ball will eat through that stud rather fast because of the un hardened base stud that will support all of the weight
All the load will be on the side of the pin with a door hanging from it. And you could just machine the top of that pin with a dome; the ball is really unnecessary
The pin will degrade faster than a spinning ball though. It'll be worse with a heavy door hah
@@warifaifai well either way, it needs a zerk fitting so you can grease it. But I disagree with you about the ball, because it’s probably not spinning anyway. Ball BEARINGS are used in a race where they roll. This one will just sit stationary and spin(maybe) which is no different than if it was sitting on top of a crowned pin imo
@@MrLuvtheUSA I've thinking this for a while, there are some things designed for only just one purpose, but I strongly agree that a ball will have a different wear ratio, because of its shape, than a pin so it will require less adjustments over time, just grease. 😮💨 heh all this time thought you were talking bout vertical opening doors
YUOP TEUE TRUE!
HOW HARD ISS. YOE. BAWALLZESES¿¡!¿?¡??!!!.
I mean… it’s a single ball non sealed ball bearing lol
I mean It's a custom door hinge
And they say nothing rhymes with orange...
I want some of what you're smokin lol
@@svensplooge9961 "door hinge" doorhinge Idk
The way these work is by leverage they can have a crapton of friction in the single point they touch
Which grinds falt the ball bearing or the mild steel "pin" holding the ball nearing up...
You can dispense with the ball bearing if you put the grease zerk into the top of the rotating fitting...and pump up the grease every so often.
A neighbour built two wrought iron gates weighing 400kg each and constructed this greaseable hinge system 40 years ago....
The gates still swing open every morning and shut every evening for his son who now owns the property...
You'd have to use seamless telescoping tubing, which you won't find in the big box stores. Isn't there also a moment load? This is only showing direct vertical down forces.
Unless it’s a well balanced revolving door…..🤪
You can certainly apply physics to a hinge. Say for instance that hinge is holding a heavy metal gate it's going to have two forces acting on it at any given time. Your gonna have a downward force acting on the bearing. Somewhere you will have a moment acting on the sides of the pin. Where the moment is located ? You need some information to calculate that. Weight, length of the gate,,,,
To be better efficient, a roller bearing should be used on the top and bottom of the pin. Instead of a large single bearing up top, a roller bearing thrust washer would be more suitable. Again, depending on weight of course. And thirdly, I really sucked at physics. I'm just shooting out my azz. I'm a fabricator, i just know what works and what doesn't.
That ball bearing is going to eat into mild steel sooooo quick. I'd put some grease in there
😆🤣😆🤣😆
It's a good design, but once you add an arm with leverage the sleeve is going to bind on the shaft. Mill out a squared channel toward the bottom of the inner shaft and use a slip fit Teflon or delrin bushing.
@@derektrounce937 👎🏿👎🏿
@@bigboreracing356, I realized after posting this is for a legit HD door not a swing out tire carrier lol. Carry on sir
No way to grease or oil it.. so that's a flaw and like you said the mild steel won't stand much of a chance over time. A thrust bearing would be better & easier to maintain..
The welds💀
LMAO they got the job done to test an idea 🤷🏽😂
You should look around and realize that a weld doesn't have to look pretty. Plenty of landmarks have some pretty ugly but strong welds. Pretty welds break all the time
Not a pressure vessel.
OhMyGosh!!! It looks like I welded it, Only better!
A warehouse pallet jack works the same way. About a half inch solid metal ball is used above and between the raising cylinder and the jacks chassis, giving the handle the ability to turn and steer
Call the Chinese, they haven't reached this level yet
But but but sir they have finally been able to get the ball for ball point pens made inside china and not imported.... so there is that.....
My dad used to make heavy duty hinges like this. Filled me with axle grease , smooth as butter barn doors for decades
This is already a common design most heavy duty hinges are like this
That's not a ball bearing, maybe a bearing ball
Great idea! Simplicity at its finest!
Must of bought his weldling machine off TemU 😂💀
Did you not see the perfectly level post with the ball on it that didn't move an inch after he set it down set a marble on any table you own and you know that things going to roll somewhere
I bet his spelling is better than yours tho…
Lets see your beads.
They aren’t that pretty but this is still impressive! Just need a light grinding.
Being a half decent welder is knowing when things actually don’t matter.
After welding behind the pipe by deformed and don't spin anymore
Just run a hone or reamer through it afterwards
Looks pretty damn avg
So simple and thats the elegance of design.
That’s precision!
Great work!
Brilliant . Less is more
Why wouldnt you want multiple smaller balls around the diameter of the inner tube??? Then they would roll with rotation, rather than be two single points of sliding wear....
Welding project not Engineering. 🤣
Genius of simplicity
That's why my front swing gate rides on
Not with that weld 😂
Should have a concave fitting in both ends to prevent uneven wearout
But why would I want increased surface area contacting the ball?
To distribute the Bearing wearout.otherwise it Will get flat and wont do what its supposed to do.
@@MakeEverything I bet you could make an impression by hitting it real hard with a hammer right on top. Just a couple mm diameter should work.
You might need a spare ball for this. I dunno, you might not.. they're usually pretty hard.
@@MakeEverything for the same reason inner races are a hemisphere and not flat. to reduce flat wear
For load distribution you would be better off having a bunch of smaller balls rolling on a pair of concave tracks loaded with grease.
Why is this so relaxing to watch?
Needs some lubrication point
Needs a grease zerk
Yes just a hole with a rubber cap on the side, first thing that i thought
@@johnbelwell2461
You can dispense with the ball bearing if you put the grease zerk into the top of the rotating fitting...and pump up the grease every so often.
A neighbour built two wrought iron gates weighing 400kg each and constructed this greaseable hinge system 40 years ago....
The gates still swing open every morning and shut every evening for his son who now owns the property...
A ball bearing LITERALLY 🤣
My wife wants a bookcase hidden door. This would be the perfect hinge with a race turned in the side of the pin for bearings then tig it together.. Good post Thankyou.
I've been doing this for 50 years🥃😎👌
Still needs a grease fitting
Even small sized thrust bearings (the size to fit in the tube) would last longer than this setup.
У меня по такому принципу сделаны навесы на воротах гаража.
Один шар будет работать лучше, чем упорный подшипник с мелкими шариками
Even bare steel on steel with some heavy grease will last an eternity😂😂 and if used heavily i rather just slide a brass insert in it. Selflubricates.
You can dispense with the ball bearing if you put the grease zerk into the top of the rotating fitting...and pump up the grease every so often.
A neighbour built two wrought iron gates weighing 400kg each and constructed this greaseable hinge system 40 years ago....
The gates still swing open every morning and shut every evening for his son who now owns the property...
@@JohnSmith-pl2bkи насколько легче это было бы с шариками
Some of the most brilliant engineering is the simplest. 😊
That’s a slick idea
😮 HOW DARE YOU DO THAT WITH NO LUBRICANT!
That's what she said
In the gate business we use that type of hinges for heavy gates.
We used large ball bearings like this to balance rotational forces it works wonders. Great idea!
Needs a grease zerk on top
I wonder if you could get the tolerance enough to make an air cushion bearing?
Was waiting for magic trick with disappearing ball bearing😂
Nice door
💀💀
It really took balls to share this. Thank you
Great workmanship.
One ball man
Человек с одним яйцом😂
How come the Alemite fitting hole you drilled is so offset
Good and simple solution. 👍🏻Thanks
Absolutely brilliant man!