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Stihl 038 Chainsaw Muffler Replacement
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- เผยแพร่เมื่อ 27 มี.ค. 2014
- Buy this muffler here www.discountonl...
In this easy to follow video tutorial I show you how to replace the muffler on your Stihl 038/038AV chainsaw.
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Due to factors beyond the control of DONYBOY73 "The Small Engine Doctor", it cannot guarantee against unauthorized modifications of this information, or improper use of this information. DONYBOY73 "The Small Engine Doctor" assumes no liability for property damage or injury incurred as a result of any of the information contained in this video. DONYBOY73 "The Small Engine Doctor" recommends safe practices when working with power tools, hand tools, lifting tools, jack stands, electrical equipment, blunt instruments, chemicals, lubricants, or any other tools or equipment seen or implied in this video. Due to factors beyond the control of DONYBOY73 "The Small Engine Doctor", no information contained in this video shall create any express or implied warranty or guarantee of any particular result. Any injury, damage or loss that may result from improper use of these tools, equipment, or the information contained in this video is the sole responsibility of the user and not DONYBOY73 "The Small Engine Doctor".
Thanks for the quick reply. I watch all your videos. Don't ever stop. I have been watching for a year and love to fix things. A real sense of accomplishment is made by fixing a small engine for some one. I don't charge, but people give back. Thanks again. You are a true teacher.
One of the things that makes your site great is that you explain in detail the step by step procedure. Thanks for that.
Hands down the absolute best channel on YT. Wish you would consider doing a review of the Oregon power sharp bar and chain sharpening system. Thank you Sir !!!
Very well done video! Lots of detail.
Looks like the after market muffler, is better built then the OEM part as far as the extra 2 bolts up top, as opposed the the centre weak single bolt tab that comes OEM.
Great vid, thx.
THAT THING IS A BEAST!! QUICK WORK DONY!
good video, and let People know that backpressure is very important on 2 cycle engines
Glad you ran the saw for us, wouldn't have been the same just talking about it. : )
I should have ran it with the old muffler first lol
As always, a great video Dony! Just a thought. When replacing the muffler, would that be a good time to check the exhaust port for carbon buildup? Your videos are greatly appreciated. Thanks!
yes definitely, I show in a recent video how to clean it
Great video, as usual! I have worked on a number of them - nice memories:)
Gee I'm surprised at the loctite. I would assume anti seize for muffler bolts since the engine gets so hot and they often break off.
I got a homelite classic 200 that won't run with the choke off runs on full choke and half choke. It just shuts off on full choke instantly. I picked it up at a garage sale for $10 and its in museum ready shape.
If you still have that chainsaw can you make a short video. About the earth switch please, mine in missing and don't know how to fix it if I buy one!...bless you!
I checked out Discount Online Parts and they have good selection and prices. Thanks for the lead Donny.
also if you use checkout code "donyboy73discount" you'll get an extra 10% off
Any videos of the trigger torsion
Hi Don I have this exact Stihl 038 AV Magnum Electronic Quick stop. As I rebuild piston and head and seals what should I make the maximum no load RPM? Thanks for your videos.
Yup .. good job donny !! This saw needs that expansion chamber to run right and get good power..
great education,thank you.
That new baffle looks really nice, makes the rest of the saw look a bit rough now ha ha :-))
Thanks Donny, nice job!!
Nice video Don! In the background of the video I can see a small anvil. Did you buy it recently? And are you gonna do a review on it? Take care :)
Great vid..
I’m looking at a 038 magnum, in my area ..the guy wants 450$ Canadian is that around what they go for..?
Keep the vids going👍it looks clean but he said it needs a carb cleaning.🤔
I have a mcColloch mini Mac 6 and I have the chain loosened enough like it should be and the cover for the bar right but when I run the saw the chain tightins up and the saw cuts off and none of the line are closed
Thank you for the video. I have great difficulty starting mine (038 Magnum), so I have done some (attempted) troubleshooting. I thought I had flooded the engine, so I followed Stihl recommendations of removing the spark plug and putting the master switch to "Stop" and giving it a few pulls. I noticed that the chainsaw sounds much healthier when the spark plug is not inserted and I also noticed that the pull cord is not as difficult to pull. I have tried pulling with the air filter removed and the muffler removed, but it only sounds better and feels better when the spark plug is not in. It seems that if the engine would rev with spark plug in just as it does when I pull the pull cord and the spark plug is NOT in, then it would start easily. Currently, I have not been able to start it. Any thoughts, suggestions, recommendations would be appreciated. Thanks!
it's easier to pull on the cord with the spark plug out because there isn't any compression. the different sound is probably due to this aswell.
I’m 7 years late. How’d you make out? It’s usually gas or electricity.
Thanks Don very interesting.
If you meant to send this to Don, it came to me. You might want to resend it.
Hope you are doing well.
Blessings
Marnie Vincolisi
303-770-6729
www.lightinternal.com
Would loctite enhance any possibility of breaking off bolt during removal?
no
donyboy73 thank you, much appreciated.
gr8 video ...those are really nice saws
Thanks for your great Video's, I Luv them all. Just one quick question, I just completely re-furbished a Stihl 038 Magnum, and I noticed in this video that it took 3- 4 pulls to get it started, mine does too, Is this normal and inherient of this model ?
YES SEEMS NORMAL
Thank God for aftermarket small engine prices. If I had to pay dealer prices for parts, 95% of what I work on would go to the crusher. That 038 is probably good for years and years of service. How did the piston look when you pulled the muffler?
you can see it in this video here How To Remove Carbon From A 2 Cycle Engine Exhaust Port
I saw that Video, I didn't realize it was the same 038. I have a Husqvarna 266xpg on my bench now, replaced crank bearings and seals, new Meteor piston, no sparky... 2 piece ignition. It's getting expensive....
Good video keep them coming
No loctite on the lower screws?
I'm surprised the replacement muffler didn't include the top screws not on original muffler.
I am wondering if you have ever worked on a Diesel engine off of a welder. I have a lincon ranger 8 welder. When it goes to high idle it smokes and falters.
no I haven't
Some of those Stihl mufflers are quite expensive. I remember back in 1985 when I bought my business, one of the mufflers was $119 back then and we didn't have aftermarket parts for them. I use to sell and service Stihl, Homelite saws and Jacobson tractors. Now I sell and service Stihl, Jonsered and Hudqvarna equipment. The good thing is Jonsered and Husqvarna are the same now so if I don't have parts for one, I usually do from the other brand.
man that was expensive, the oem mufflers still are
donyboy73 do you know where u can get parts for a Suzuki engine. i have a Suzuki sv1800 generator and i need a carburetor kit or a new carb and intake gaskets
Very cold out great uojob
hey, would you please be able to help with how to replace the spike bar/bumper spike on this saw? one of the screws holding it on obvious and straight forward but the other (the one at the bottom) not so much, it needs a nut on the end and its incredibly tricky to get to!
Thanks in advance :)
Reiter Family usually a Torx t-27 screw at the bottom
Excellent video...
thanks
Thanks for the vid
Do you know if the 028 and 038 mufflers interchange? Looking for a 028, thanks
no it doesn't, I do have some used 028 mufflers for $20 plus shipping
Great Video, as are all of yours... very helpful, Thank You. Unfortunately, Discount online parts does Not, now... stock any mufflers for Any chainsaws, apparently. I realize my comment is now 5 years (2014 - 2019) since you posted this video, but I was just on their site, and they do stock everything else imaginable for small engines and chainsaws... but, incredibly.. No Mufflers!! Makes no sense, seeing as how mufflers, especially on 2 strokes, Do burn out, or damaged from vibration, etc, etc.. and need to be replaced as correct back-pressure for 2 cycles is critical in how well they will run... or, Not!
good job
Adjust the carburetor the muffler was slightly dual ported.
nice vid thanks
I have a problem with a stihl 391 ms on the muffler can you tell me how to get the muffler off of it it doesn't have a bolt that I can see it has a windmill shape connector on the face of the muffler ....can you please tell me how to get it off????
+David Fernandes you can remove those little caps with a small flat screwdriver
thanks so much brother I appreciate the info and it did the trick I fixed it ... thanks so much
👍👍 wow
Huh, we have this exact saw at work haha. I can't get it to run right, Im sure I could figure it out if they let me have some time to work on it but they would rather just replace something before they fix it.
When they replace it, ask them for this old one for free... :)
Gogle Plus Sucks
thats what i would do!
Where should I start?
Locktight may become loose because of heat. Am I right?
not necessarily
loctite is designed to keep threads tight when vibration might cause them to loosen.
$19.99 plus All orders to Canada will be charged a flat fee of $35.00. What's this crazy shipping charge for Canadians all about.
You said T27? Did yo umean T25?
You should have ran it before with the old muffler
yes, I forgot
Just undo the install, put back the old muffler, run it and add to the video.
Easy-peasy....
:)
lol yes!
Hello Don, can you send me the old Muffler - Cover ? I give you $ - no problem.
Greeding MARIO.
I don't have it anymore but I do have a new aftermarket one
The US Muffler have holes
I think that's so nice.
The Germans, however, probably have more holes inside but rather neutral on the outside :( Please let me know if you have Muffler with holes for a STIHL 024,028,032,076 SUPER PS: You always talk so nice, I understand you very very well, Although I do not have much English can.
Greetings and sweet Christmas Dir DON.
donyboy73 ok :) tomorrow - 1000 thanks 👍👌 i write your email you can delete