Homemade CNC Plasma router with Mach3 and Triple Beast [HD]
ฝัง
- เผยแพร่เมื่อ 28 เม.ย. 2011
- I proudly want to present you my plasma router.
Sorry peolpe but I don´t provide the blueprints. - I`m sorry.
The router is belt driven by this Stepper Motors:
5,0A Bipolar - 3NM for the X-Axis
6,0A Bipolar - 4,5NM for the Y-Axis
4,0A Bipolar - 1,9NM for the Z-Axis
The controller is a Triple BEAST from Benezan electronics.
Workspace is ~1100mm x 1100mm
I´m using the Hypertherm Powermax 900
It´s not a THC system!
The fluid in the System is car radiator coolant.
The machine is still running. I´m using ist mainly to cut "Firebuckets" - วิทยาศาสตร์และเทคโนโลยี
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Nicely done! You've thought of solutions to all common annoyances with these machines. I really like the refillable tank! It has the added benefit of allowing you to clean it out regularly, too.
That is a hell of a piece of machinery you've got there. Well done.
the lasers do make it MUCH easier to set your X,Y zero (datum) to define the stock. super cool build. job well done.
I can understand your disappointment but I think exactly the opposite.. and that's a compliment for this awesome machine. Everyone can theoretically make everything (whatever you call your home) but it takes patience, knowledge and a strong will. I like people pushing their limits, learning how to built their dreams even if it's hard and they allways succeed at last. You won't if you keep on looking it your way, sorry for saying.
Very nicely done. I like how fast it is when it's moving to the next cut point. Hell, cutting speed is fast!
Very nice! I like the coolant tray too!!!
I'd love to have this setup for my PowerPlasma cutter. Great project you have there!
Loved this machine, are you using rack or belt to drive Y and X axis? Can yoy share the plans? Thank you
Very, very impressive! Nice work, wish I was as talented as you to build this unit.
very nice work, mind sharing the details of the job till completion. eg a parts list complete prices,schematics of the drawing layout and code to run the whole set up?
Hast du geil gemacht! Respekt!!!!! So eine Maschine fehlt mir noch in der Firma.
Looks awesome!
Any recommendation for others wanting to build their own?
Wow, looks and works wonderful, i'd love to build a machine like that!
You either are nuts or you have some serious skill, or maybe a combination of both. Awesome machine dude!
It has nice smooth movement. I really want to make a cnc table for my powerplasma cutter.
Great work, congratulations!
how did you solve the problem of plasmas interference with electronics and computer?
OHHHhhhh! That is bad ass squared! I want to build one of those for my shop ASAP!
Sweet !!!! Thanks for taking the time to film it... Machine looks fantastic and something Id love to build myself. How much do you think its cost you so far ?
That machine of yours is both a beauty and a beast! :D
awesome job... looks great, I like the laser sights idea.
Класс!мы с котом и попугаем тоже такое умеем...вот лет бы 30 назад...
Reminds me of the gold days when we used plotters to plot. Same technology used in program.
Seriously brilliant CNC lots of nice handywork :)
Excellent video, how use the sensor of touch the torch? or only is programation of codigo G
@ps50k0
Hi,
thanks! The main Frame ( blue ) is made with 60 mm x 60 mm Steel tubing and 80 mm x 40 mm Steel tubing.
The Gantry is mainly made of aluminium profile, like all the other connecting parts are made out of aluminium. Llightweight rocks ;-)
This is T-1000 of the cnc plasma cutters... Amazing.
Nice work! I hope to finish my build someday.
Both, lead screw for Z. Pulley and Belt for X and Y.
Hard to give details to others espacially since this machine is built in metric measures.
Try to collect as much info from the internet as possible. Thats the way I did it. :-)
Thanks for your information.
That was one of the first cuts.
Meanwhile I´m doing it like that
I proudly want one! Very nice! Every metalsmiths dream machine!
I like your laser-lines Trick.good job
awesome machine! What size tubing is the frame?
What is the gantry frame made of?
That one puts mine to shame. Great job.
Hi, I know this is an old video and you have answered many questions, so forgive me for asking just a couple more. It appears that that the gantry is only driven on one side and that it is triangulated to avoid deflection, it is an elegant approach. Did it cause any issues? Also, were the supported 20mm rails an issue in terms of keeping them clean and rolling smoothly? Would you do anything differently if you built it now? Thanks
Very nice video, why did you choose the odd shape for slats? Those are going to be difficult to replace in the future arent they?
What are you using for the THC?
usually in the same way that knowing how to use a backhoe brings you work, most often a neighbor will want something made, or you'll be approached by someone about taking on a contract. usually this comes about just by spreading the word that you are capable, however it's not very hard if you advertise to start doing this full time with the right environment. if all else fails build cars, motorcycles, and anything else that moves.
Wow!!! Excellent work sir!!!
@EDOsVIDEOstudio
Thx for the answer, I really like you design, I can see you thought things well trough.
Few more questions if you don't mind.
What size is the alu profile for the gantry? 45x45mm?
What size is the round bar linear bearing? 20mm?
What size is the linear bearing on the gantry?
Do you use this machine professionally?
Btw nice lathe in background.
Do you also have a mill?
i also have a hypertherm plasma cutter and i also want to make a cnc table for it.
i see that you are using the hand torch as the cutter here. so i am wondering if you had to make any modifacations to the cutter itself to get it to work without having to buy the machine torch? thx
@mejser it´s car radiator coolant.
doesn´t burn doesn´t become moldy etc...
Hi, please read the description.
It is a Hypertherm plasma cutter.
Thank you
Hi!
Nice job! Very impressive! What did u use for gererating g-code? Because this is not a cnc plasma cutter just a normal plasma cutter. At first u have to touch the metal after u need a few mm-s gap. I would like to try it too:)
very nice set up! we have a arclight table but i want to build another one for home use. like to see more about how you set the laser set up .
Esta muy bueno tu trabajo...que programa usas para controlarlo?
Man You are genius! Great machine!
I am jealous. I want this this. Great work.
Good job!
Can you provide plans for this machine, pls?
Sure, first thing tomorrow morning.
I like it. It looks like it is better than my Torchmate 2X2.
What type of Plasma cutter do you use???
where did you buy it??
looks like you might need to add a slight delay for the pierce (depending on the thickness of the material) before your torch starts to move?
very nice piece. congrats
seriously good work man!
I dont get why people made 28 dislikes...
Yes, this is allready integrated.
Thanks
it looks like you use any torch high control, does it?? really good work!
Eine sehr schöne Maschine hast du da gebaut.
Ist das ein Rittal-Schaltschrank aus Kunststoff wo die Beast drinne sitzt? Ich nehme an die Kabel sind alle geschirmt? Ich frage nur weil ein Kumpel derzeit Probleme hat seinen Plasmaschneider in Gang zu setzen ohne das der ganze PC und abstürzt und die Beast auf Fehler geht.
BTW: Gute Idee für das "Wasser"bad einfach Kühlerflüssigkeit zu verwenden. Ist ja schließlich nicht korrosiv.
Hi great project, any chance you can issue plans for your machine, thanks David
rad machine, sir ! hats off to you !
i noted though that when you were cutting that sign out for your shop that your water table wasn't in place apparently.. hope there is plenty of dust and smoke ventalation if not... :)
Saubere Arbeit
;-) Danke für's sharing
Sehr gute Arbeit! 👍
Danke
I like how you programmed it, what software was used? Also, was there a cad program used to convert drawn letters into a dxf? thanks...
How you fix light it's awesome idea ,, I need clear view of light were you fix in machine
Very impressive - you built the whole thing? What type of whole components did you use? I'm jealous you've made such a gnarly machine - perhaps you could make some videos on how to make one? :)
hello friend, very good you machine, one question what type of motors using
sorry my ingles is bad
@BoostedRT hmm these are different motors X Axis is 60mm (3 Nm) motor which should be enough. The torch is controlled relay switch connected in parallel to the switch from the hand held torch.
hello EDO! nice plasma router!!. I'm making a plasma router too and I was wondering how does it work without a THC?, does it really need it? .... greetings from Venezuela
I was just asking because most just go with long pieces of flat stock that they arch across so they are easy to replace.
And you are doing pierce/cutting height control manually then?
Dammm man, i just ensamble my first cnc Dremel 30x30cm, and a bit frustrated cause by adjustemt fail around 1mm or less in one axis, and saw this monster UFFF, U have the gear, i hope you start to do anithing whit these. dont stop to make stufff!!! congratulations
The laser "cross hairs" is a magnificent idea. All my machines will have those from now on. Nice machine! I'm not hearing or seeing any backlash or slop. Very fast. Awesome!
I'm sometimes jealous of people that don't have to worry about torque on the cutterhead. :)
Wow, that is SO FAST!
this looks so good. how much did the whole thing cost?
Olá amigo linda máquina,qual motores de passo você usou
how did ya hook your arc stop switch good job
that cnc is really quick
Very nice!2000 is too low for such a quality made machine.
What hardware stores did you buy from?
Nice! Why z goes down and up before vector cut?
First congratulations on the job as spectacular, one thing is not having the machine already? I am following your videos but has not uploaded any more waiting ...... most amazing videos like this ......
Nice Job! I have a small 25 amp Plasma Torch. I have built a couple machines like routers and converted my Lathe into a CNC machine. So I'm familiar with that part. But I have no idea how to make the mechanism for the trigger? Does Mach 3 support a torch? Or do you need some kind of software to generate gcode that will work with the DXF files? It's all a mystery further down the rabbit hole for me. Would love to build a small 2x2 or 4x4 machine for my little torch and then maybe get something a little more powerful later or just buy an industrial unit when I can justify spending that kind of money for production of some ideas. Thoughts?
You can use coolant on/off for the trigger signal through a relay.
Well I use Mach3 Torch and it has a command for torch on and off through the relay that I set up. Trouble I'm having though is when the torch is on it seems to be transmitting a frequency that is crashing Mach 3 ??? very strange. I'm going to shield the cables better and try a different computer. Maybe move the control box for the torch to a different location as well.
TNA2Me did you get it figured out? I've heard that the high frequency starts on some plasma cutters can mess with electronic components. Not sure if this explains Mach 3 crashing though
Don't know if it can help, but I've been doing a lot of research to add Plasma capability to my current CNC router and saw in a few forums that the addition of a UPS could solve some of the problems.www.machitech.com/10-important-steps-to-prepare-your-business-for-a-cnc-plasma-system/www.practicalmachinist.com/vb/fabrication-cnc-laser-waterjet-plasma-welding-and-fab/searching-help-cnc-plasma-cutting-282070/
That is amazing! I want one :D
Hallo,
habt ihr die Zahnriemenscheiben extra gelagert, oder nur auf die Achsen der Schrittmotoren fixiert? Welche Baugröße haben die Schrittmotoren? Was habt ihr da genau für Linearführungsschienen verwendet? Echt schicke Maschine, würde mir auch gefallen :)
@ps50k0
Hi,
alu profile is 45x45mm
The size of the round ball bearing is 20mm
Size of the linear bearing is 25mm
I don´t use this machine professionally
I do have a Maho 600 mill.
Hi Phillip, Do you use two stepper motors on the Y-axis. If not, do you have any distortion or canting across the main bar.
You should post what kind of plasma machine your using. are you using a inductive start ... reg hf start or..Blowback start starts arc without the need of High Frequency .
As a helpful hint, If you read the plasma manual, or visit Hypertherm's website, you will find that all the cutting in this video was performed backwards. Best quality plasma cutting, due to the clockwise swirl of the gas, is achieved when interior features are cut counter-clockwise, and exterior features are cut clockwise. Give it a try, and see how your cut quality improves.
Nice build, would have been coo too look over the equipment specks... you have a lot of speed, so.. what stepper motors did you go with? What is the granularity of movement? ex: 0.001mm over 100mm, etc? What bearing sets are you using? How much backlash is your kit dealing with? Werkstatt was not enough to lookup your shop online. I wonder if you even review these comments anymore?
Amazing for 2000 EU. It moves really well
Hallo, eine sehr schöne Maschine die ihren Job wohl sehr gut erledigt :-). Können sie noch ein paar Daten bezüglich ihrer Hardware angeben. Ist die TripleBeast direkt am Parallelport oder haben sie ein Interface dazwischen?
Welche Motoren wurden verbaut und welchen weg legen die Achsen pro Umdrehung zurück? möchte mir eine ähnlich schnelle Maschine Bauen.
Hello, excellent solution, where I can copy the macro, I have a router and I want to work with plasma and I can not run the Z axis as you did, thanks
What kind of THC did you use ? Nice good looking hobby machine !
did you use an arduino board, grbl? how do you turn 2d drawings into cutting instructions with mach 3?
Very nice, how much power does it consume for this material? Would this cutter head be applicable for cutting Fiber Cement Boards up to 3/4 or even 1", The material is able to be cut like wood but really is very abrasive and if cut this way (ie, router) creates huge amounts of dust, Your experienced opinion is valued
Plasma cuts just about anything metallic/conductive, I have made fabrics conductive by soaking in a conductive medium for cutting but the results are never as good as other means. Also, rocks will explode when heated that rapidly, if there are tiny tiny stones in the cement, you run the risk of micro bursts, that's not counting how or how not flammable the fiber is. Good luck. Maybe try a dust collection system or something like a wet tile saw?
For cement board (and also stone), you would be better off using a water jet system rather than plasma. Plasma is amazing for ferrous metals but I would not try to use them on materials that don't melt.
whats the secret behind mach3 and plasma-cutting. can you give me some information about it? because i want to build such a machine too, i already made some cnc mills. for it would be interesting, how your touch-mode is working. are you using an analog signal from the plasma-cutter to controll the distance between material and cutter while cutting?
regards!
Very, very nice work!
Your machine is incredible! I am starting a CNC project and i don't know how begin. Can You help me? Can You send me some informations about Your Project? Motor specification an software that i could use for it? Thanks
This is the best homemade cnc plasma cutter I found on the internet . Very good job. I what to make one and use some of your ideas. Can you give me the plans of the cnc? Thanks for your time.
what laser set up is that something off the shelf? pulled from a broken drill lol?
did u used one linear guid bearing on the x-axis and one on the y-axis?
what is the material of water table that be used?
how much will it cost to build one like this?
Jim Jose pmumhajdar
Richtig cooles Teil. Hätte ich auch gerne in der Garage stehen! :) Wieviel hast du da ca. investiert? Und was bist du von Beruf?
Lg
Good looking machine!
WoW!
How much did it cost to build this?