Manufacturing Process Of Iron Cover In Factory Mass Production
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- เผยแพร่เมื่อ 9 ก.ย. 2024
- Manufacturing Process Of Iron Cover In Factory Mass Production
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1. Cast Iron Covers
**A. Pattern Making:
Design: Create a detailed design and pattern of the cover. This could be done using CAD software to ensure precision.
Pattern Creation: Produce a pattern, typically made of wood or plastic, which will be used to form the mold. The pattern represents the exact shape and dimensions of the final cover.
**B. Mold Preparation:
Sand Molding: Create a mold using sand casting. The pattern is pressed into a sand mixture (often mixed with a binder) to create a cavity in the sand.
Mold Assembly: The sand mold is then assembled and prepared for the casting process.
**C. Melting and Pouring:
Melting: Cast iron is melted in a furnace at high temperatures (approximately 1,400°C or 2,550°F). This involves heating pig iron, scrap iron, and alloys.
Pouring: The molten iron is poured into the prepared sand mold. The metal fills the cavity left by the pattern, taking the shape of the cover.
**D. Cooling and Removal:
Cooling: Allow the cast iron to cool and solidify in the mold. This process can take several hours.
Mold Removal: Once cooled, the sand mold
removed to reveal the cast iron cover.
**E. Finishing:
Cleaning: Remove any sand or residues from the surface of the cover.
Machining: Perform any necessary machining to achieve precise dimensions and surface finishes.
Painting or Coating: Apply protective coatings or paint to prevent corrosion and enhance durability.
**F. Inspection and Testing:
Quality Control: Inspect the cover for defects, measure dimensions, and conduct strength tests to ensure it meets specifications.
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Safe Shop condition, Clean Place to work, Safety equipment for the Workers as: safety glasses, safety boots, press buttons for both hands at the press machines, breathing/gas musk/
dust musk for buffing at working stations and we will move from AD 1500 to AD 1900, for the time been, and cut cost production by new ways of parts production.
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