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The Fabrication and Assembly of an 8.5MW Francis Turbine at Ebco Industries
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- เผยแพร่เมื่อ 18 ส.ค. 2013
- A sequence of clips demonstrating the fabrication and assembly process of an 8.5MW Francis Turbine (a water turbine used in hydroelectirc power generation) at Ebco Industries Ltd. in Richmond, B.C. Ebco Industries has a wide range of capabilites and machinery that provides us with everything we need to get the job done right.
Founded in 1956, Ebco Industries Ltd. (Ebco) provides Heavy Machining, Heavy Fabrication, Light Metal Precision Machining and Precision Sheet Metal services for various domestic and international markets. These markets include clean and traditional energy, mining, pulp & paper, aerospace and nuclear medicine.
Ebco has one of the largest fabricating and machining facilities in Western Canada and some of the largest capacity machinery. The company is comprised of several divisions that contract manufacture heavy to light machined, fabricated and assembled equipment. With all these capabilities under one roof, Ebco can provide faster and more efficient processing for excellent service and cost savings for our customers.
Ebco is an ISO 9001:2008 Certified Organization.
Videos & Pictures provided by: smartphotos.ca/
We see large metallic structures in parks, called "art" - but these guys are making ART every day. Massive functional structures accurate to a "tenth". Beautiful work.
This is work to be proud of! Anyone who works at EBCO can go home at the end of a day with a feeling of pride and accomplishment.
Thank you!
It's a beautiful thing what you guys are doing!
Incredible, the precision that's involved in making this.
It looks well enough balanced you could probably spin it with a garden hose, at least with no load. Beautiful work!
obrigado por compartilhar conosco todo processo de fabricação e instalação de suas turbinas.
Awesome job ! Keep up the great work.
great work. real professionals >>>>>>> respect
It sure looks compact for 8.5 MW. very cool! Nicely made!
Richmond B.C. is located within greater Vancouver. British Columbia and the greater north west is a hotbed of hydroelectric power generation, with their large number of rivers with dams. Ebco is one of many highly talented engineering companies, with trades people of a very high quality. It shows in the video, the pride of fabrication.
cool piece, thanks for making the video
I've not seen any computer with a beautiful strength analysis on the screen... because the real engineers are into the workshop, well done. I like so much the video, thanks to share the process.
This is the manufacturing and assembly process my dear,the strength analysis and hydraulic calculation are already made in previous stages,real engineers are concerned with the design and the manufacturing part of it.Not only one in particular.
Horas interminables de problemas, resueltos uno a uno, éste video me llega al corazón ♥
Gracias de verdad.
Contentos de que te guste! Saludos Cordiales
Magnifique travail vous pouvez êtes tous fière de votre travail messieurs félicitations 🇫🇷🇫🇷🇫🇷🇫🇷🇫🇷
This a very nice video and it really shows the steps in building the spiral casing. A unit of that size (output) cost millions of $. Francis turbines are very good when flow is constantly above 60% of the design maximum flow. Great job ebco on showing how it's made.
I'm confused. Why would you design for a Maximum Flow when flow is constantly 60% higher?
Great video guys!!
Nice work you guys. You know your trades.
good job!/хорошая работа!
Excellent workmanship 🛠️👍
TODA UNA JOYA PRECIOSA ADMIRABLE OBRA DE ARTE DE VUESTRA INGENIERIA LOS ADMIRO
What is an effective method for determining the average seasonal water flow for a specific potential installation spot and what does it cost (range) to find out?
wonderful !
Good job!!
Sorry, but I couldn'see the turbine itself. You meant spiral case and vanes?
Great job !
it is amazing amd precise
it is so good &good job
very interesting
Awesome vid! What was the pressurization sequence with water all about?
Awesome
Ótimo trabalho muito bom
AY LOVE TERNOLOJIA MEGA MEGA MEGA PERFET 👍👍👍👍👍👍👍👍👍👍👍👍👍👍👍👍👍👍👍👍
nice job
ebco sht mtl here Philippines; this video, thanks fellas the turbine - that's gotta be one large vehicle.
Thank you EBCO for sharing your super skills. The raw abilities of mankind* never cease to amaze me.
ps
For all you politically warriors, person kind *
Nice job I appreciate all the work as a machinist myself, but I want to know what happens to the turbine when the fixed deflecting blades are worn by erosion from tons of water passing through them every minute, the water is full of impurities like particles of sand suspended in the water which erode the fixed blades!!! As for the movable blades it is no problem as they can be removed and changed but the fixed blades are part of the turbine itself?
Nice.
Never seen one but heard about them looks like a neat design i have seen the smaller 20kw ones online for sale... very expensive.
How much does it cost?
Is this the draft tube and wicket gate and the turbine would go in the housing coming off the side that was shown momentarily being test fitted near the end? Thanks
Vocês ainda trabalha com a fabricação de turbinas?
How do you test something like this dynamically in the shop?
Hi is great Job is nice demonstration, wa love Francais Turbine , Mr Fouad GHALALI senior Mechanical and Maintenance engineer from Morocco
Its like a VGT.
How efficient is it relative to working over 60% and what does it cost (range) including installed? How many years can it be designed to last with proper maintenance? What is the average annual maintenance cost (Range)? Are there any other associated cost?
Joseph Shunkey I also want to know these questions.
Aww boys just want to have fun
wowee!
did they also make 10kw version?
where is the runner assembly part???
Gostei
One problem, this was the housing, to make it a turbine you still need a rotor, bearings and a PTO shaft; none of which was shown in this video. This is the volute assembly where the rotor is housed.
isn't it a pain in the butt to assemble again the control ring with the guide vanes back in their holes after the turbine wheel is mounted? how do you do it. i don't expect it to be easy
Now we know where Aperture Laboratories from Portal 2 requested the turbine for Blue Jumping Gel to be made.
IT'S MAY BE MADE STEEL SUPPORTED RECYCLED PLASTIC MATERIALS EASILY 😀😁😂😃😃😄😄😄😃😃😂😁😁😀😁😂😅😅😆😆😆😆😀😁😂😃😄
Where does it used and what drives it ????
interesting video.can we visit manufacture plant? We have a 25 MW project in nepal south asia.
Great works. But where is the turbine rotor? Pls!
Weimin Leeerlslf,
Supra owners is that all you got¿ can we go bigger ¿
How much water would be needed to turn one of these beasts.
thousands metric tons per second
Would it have the units of cfs (or cms) x head?
There are graphics that explain the range of use of a francis turbine in function of two things: how many m^3/s flow inside the turbine and how high is the geodetic drop. And these two factors must be evalutated in function of the power of the implant. In common words a francis in particular may need from 0.5 to 25-30 m^3/s always depends by the dimensions of the turbine
I dont see the runner..
how much does this cost to build+install?
There's an old saying. That goes if you have to ask how much it is you can't afford it. That thing has to be ten million or more.
www.google.com/imgres?imgurl=https%3A%2F%2Fmedia.makeameme.org%2Fcreated%2Fbillions-and-billions-5c6dcf.jpg&imgrefurl=https%3A%2F%2Fmakeameme.org%2Fmeme%2Fbillions-and-billions-5c6dcf&docid=8U8Wbd3VOq8BWM&tbnid=rK_Ume1y2QRNQM%3A&vet=10ahUKEwi-g5WrmtfiAhVMWH0KHYKKDd4QMwhUKAowCg..i&w=600&h=338&safe=off&bih=945&biw=1821&q=billions%20and%20billions&ved=0ahUKEwi-g5WrmtfiAhVMWH0KHYKKDd4QMwhUKAowCg&iact=mrc&uact=8
i no idea these type of turbines had variable angle stator vanes thats nuts.
Well, like many engines like the steam turbines used in thermal plants these are regulated or governed because they need to maintain a fairly constant speed to meet the voltage and frequency requirements (60 Hz in this case) for electrical distribution. When the load becomes heavier, more water is used to maintain speed. Your gas lawnmower demonstrates this cutting through a thick patch of grass, the engine becomes a bit louder because it burns more fuel to compensate.
@@WJCTechyman lol way to relpy to a 3 year old comment with a useless response. 🤣
How much would one of those 8.5MW turbines cost for a small-scale hydroelectric scheme?
Hi Joseph, send us your RFQ at info@ebco.com
It was obvious that the Blue Man Group could not survive on showacts and needed a second job (1:52).
Joking aside, if never seen a lathe (1:35) and a measuring gauge that big. That whole turbine is very similar to a diesel turbocharger's turbine side, which also has variable guide vanes instead of a wastegate valve for a broad operational range and a good efficiency with a broadest ranges of volume flows.
Will that fit in my car?
231' of drop = 100psi (fresh water[on Earth])
where is company?
We are located at 7851 Alderbridge Way
Richmond, BC
Canada V6X2A4
ill take seven of these
Looks like a massive turbo lol
8.5milion wat per hour???
How much it cost? Very intereresting...
Hi Lorenzo, send us your RFQ at info@sales.com
Falto ver el funcionamiento...
En breve tendrás oportunidad de ver funcionamientos. Saludos Cordiales!
*if some one want to make a investment, how much its gonna cost for make this projet?
Hi Evens , send us your RFQ at info@ebco.com, Thank you!
Why does whoever made this video think we want to listen to inane musc?
and no commentary, and photographs slideshow... Amateur hour
Eu gostei, melhor do que ruído de fabrica
Get a grown-up to show you the volume control.
Shadowaries1 yeah bro that would be 11398 hp and converted boost calucatled apox bared at 2650 psi ya
Looks like a quick and affordable weekend project for the back yard mechanic... Not
put this on a civic 12000 whp
Flow must be turbulent through the turbine with all the kinks in the metal....
Looks like a huge ass turbo charger. Wonder how much boost that runs. Do you even boost bro?
+Shadowaries1
Since water doesn't compress exactly what do you expect to boost?
Joanne Lowery It was a joke bud no need to be so dense.
Strap that beast to a car and see what extra bhp is made
Hello .. how much this device generates electricity .. how many cubic meters per second .. and how many amps are generated .. and how much is it in dollars? Thank you sir .. we can communicate on whatsapp ..
Send us your RFQ at info@ebco.com. Thank you!
Why are there no multi stage turbines ??
Answer the tech is available from RDP MARINE AUSTRALIA
The techs will say the issues are turbine surging OR to much backpressure OR the dissolved gasses issue ALL are nonstarters
So were is the price drop you can have by fitting this item ?? YES YOU KNOW WHY
Interesting video spoilt by the annoying music, whats wrong with hearing the sound of the factory.
You can contact us for your automatic self-cleaning filter system needs for cooling water systems in hydroelectric power plants.
interesting recordings with unbearable sounds
wow I wish I had that kind of heavy equipment. I'd make something to change the world not copy someone from... 1900? earlier?
Just OK, except for that ANNOYING racket in the background.
Let me get this straight! People come here to be educated and you play horrible elevator music and provide zero narration? Who was in charge? This is pitiful! You know so much yet tell us so little. Why don't you ponder educating your audience in a meaningful manner? Best of luck but this is terrible!