Why is precision investment casting the most popular process in the manufacturing industry?
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- เผยแพร่เมื่อ 28 ก.ย. 2024
- Precision investment casting is the most popular process in the manufacturing industry for several reasons. Firstly, it allows for the production of highly complex parts with fine details and tight tolerances, making it ideal for applications in industries such as aerospace, automotive, and medical. Additionally, investment casting offers excellent repeatability and consistency, ensuring that parts are manufactured to the same high-quality standards every time. Furthermore, the process allows for the use of a wide range of materials, including alloys that are difficult or impossible to machine, providing greater design flexibility and material selection. Finally, investment casting is a cost-effective process, especially for small to medium-sized production runs, as it eliminates the need for expensive tooling and machining.
Welcome to SIMIS, our precision foundry. We provide high-quality casting products and services, including： investment casting, heat treatment, surface treatment, and more. Please visit our website at investment-cas... to learn more.
investment-cas...
simis@investment-casting.net
All
That is not an investment casting. It’s a wax molded core used in an investment casting. The core will be dipped in the ceramic plaster slurry and the slurry will dry and encase the wax core. Once dry, the wax core will be leached out (melted) and then molten metal poured into the empty plaster shell. Once the metal solidifies, the plaster will be broken off and the metal casting will be deburred and cleaned. You will have the same geometry in metal that once was the wax core.
That's a professional
Ok
What percentage of shrinkage should be expected?
❤❤❤/
THANK YOU!!! At least we know what we’re looking at!
This isn’t why they use investment casting.
This is the phase of investment casting where they make the wax investment.
They then after attaching sprues, pathways for molten metal, they cover this in ceramic slurry and refractory in several coats. Then bake it off, melting the wax out of it.
Then put it in a ceramics oven and bake it to harden it and preheat it for molten metal to be poured into it. This will result in a high quality surface finish and quality part that will require much less surface finishing to have a nice and smooth finish, to be painted or coated
That last bit was why they investment cast parts.
A look is peers, very professional, but small series did not seriously write the title and description
"This is the phase of investment casting where they make the wax investment."
They are using a die casting technique to create the investment.
Fair enough..
But they are praising investment casting technique, then out of all the other parts of the investment casting process, showing the die casting technique.. 🤔
This seems confusing as investment patterns can be made other ways, including polystyrene cut and glued, and 3d printed patterns.
So they're speaking of investment casting and showing us die casting😂
@@cornpop3954 With lots of flaws and lots of refinishing work not to mention the rejects.
Me parece más a inyección por gravedad de poliuretano expandible de alta densidad
@@cornpop3954 Many parts cannot be die cast as the shape won't come out of the die. Using wax investment casting means a multi-piece die such as the one shown can be used to make a complicated part that if cast in metal would fuse the thing together.
WOW!!
A REALLY TRICK, COMPLEX MOLD!!
NICE MACHINING!!
Thanks for your support
Hey that's the mould for the heads we use on our products. How random this turned up in my feed. I'm one of the engineers for the company you make these for. Nice to see.
random coincidence, please explain further? Heads for what?
thank you
A la couleur On dirait presque un produit alimentaire
Google is listening
@Tonino69sansevero в,,... ..........з...
Это образец детали из воска. Потом его обольют гипсом, воск выплавят и в полость зальют металл.
Muito bem ,,,depois dessa eu descobri, obrigada ❤
Hvala na objasnjenju
про гипс хорошо придумал, это модель, тупо закапывают в землю и заливают расплав.
@@ceg741 он правильно сказал. Есть такая технология для точного литья. Называется литье по выплавляемым моделям. Только там не гипс применяется, а специальная обсыпка. Восковая модель макается в раствор суспензии и посыпается затем маршалитом. Сушится. И так несколько раз, пока не создается прочная многослойная оболочка. Таким способом отливаются очень точно детали практически любой конфигурации.
@@АлександрЛомовой, в жидкое стекло все это макается, потом в ванну с песком опускается, а песок снизу напором воздуха продувается.
It is popular because it can produce an almost finished item that requires very little machining to final dimensions. Prior to this steel and other metal parts would be machined out of solid billets requiring multiple tooling. It can produce very strong and homogeneous parts. That shown was the wax master.
сложная форма заливки деталей! талантливый конструктор ее придумывал!!!
-- это восковая модель. сейчас на неё нанесут бронзовую пудру, опустят в ванну, чтобы пудра типа склеилась (как жидкое тесто на котлете), потом поместят в печь (воск вытечет), а в конце зальют форму лямением.
@@Курбаши-т1тВ электролитическую ванну?А потом с готовой детали эта корка сама облетает,или что с ней стает?Я знаю про оболочечные формы,но здесь пока непонятно,как делают оболочку
Soocuh
У нас нааамного сложнее есть. Есть большие детали, которые женщины разбирают как мы двигатель от жигуля. Там столько всяких вставок и прочего. А есть еще мелкие, в которых тоже также разбираешь, только все миниатюрное. Поэтому там женщины работают. А я как раз такой восковой пресс обслуживал и женился на одной из этих работниц😂 Предлагаю ей СТО открывать, она мотор может перебрать, только подучить маленько)
компютер пишет программу, потом фрезер ЧПУ делает форму. всё просто.
No welding, one solid piece product that’s an absolutely perfect fit every time.
this is high density polyurethane foam moulding. A liquid mix is poured as the sliding pieces of the mould you see all slide in. The mould is sealed, then heated while the reaction takes place. The absence of voids and rips signifies a high quality process.
Man, I appreciate your support with all the cheese talk around here, and waxing samples.
Seems to be prototype at DSM
Looks like wax to me
Well done.
thank you
I die cast, the Master machinist is the MAN . He makes all this possible.
Anybody can remove slides from the Die
Called lost wax in uk very skilled patternmaker made that mold ,I know I was one
You can call us for projects
I am impressed. The top half of the die that she removed has to be at least 40 lb. How often does she do that on a shift?
4ra makes every IPL match thrilling 🥳🎉 My brother knew it was the best.
Minha imaginação vai longe quando vejo uma máquina dessa.
Probably one of the most expensive sets of building blocks you'll ever see
lost wax casting
investment casting
@@simiscasting Hence why I used the term building blocks, Was referring to the casting blocks not the material inside
Даже не представляю, каких бабок стоит эта форма😮
Немного а пределах 1.5-2к$
Actually it's not, with the exception of a few parts, often prototypes. Injection molding is much faster and can make millions of parts.
That's not it.
@@simiscasting what is this ? Plastic or wax or clay or chocolate?
@@premnathmr3477 lol... 👍
I agree, injection molding is much faster and more repeatable. Was in the business 40+ years.
Is the diemaker the hero here?
QUESTION: Why the table not made of softer materials, such as wood, so you don't have to worry about slamming the delicate mold and damaging it? It would also speed up the work process.😮😮
Great looking Jig. I used to be a machinist did a lot of mill work I know this is casting I made a major landing gear part that went in the space shuttle pretty cool job when I was a young man.
Are you still doing that
I'll watch a longer video. I find this interesting.
Una pregunta :
Se podrían fabricar moldes asi si no existieran las computadoras ?
Декоративное хозяйственное мыло
Ah ...mon ancien métier .... Bon j'ai pas fait longtemps mais c'était intéressant ! Ces pièces sont destinées à être fondues et on coule le métal ensuite dans la cavité obtenue ... Est-ce que c'est bien ça...?
This is a wax casting I think to be used in the lost wax casting method. So in the next step, this wax will be used to build a disposable sand mold. When filling it with molten metal, the wax will flow out and the metal will take its place.
It looks professional at first glance. That's right
Wowwwww. So all that sanding and grinding I did to my engine block, and heads to get rid of casting lines, could’ve been prevented by someone taking a few seconds and cutting off the excess wax? That’s just crazy. Days of work I spent grinding, filing, and sanding could’ve been prevented by simple removal of excess material.
Hold water
Why is it so hard to write titles the contents of the video answer?
А что за деталь в конечном результате получилась и где применяется?
штаны в цветочек хороши! Это такая униформа на производстве?
That's one puzzle of a jig, there.
What a complicated monster.
Ok but what part is this for? What are you casting?
And how much is the finished product? I'm a high pressure aluminum die caster. Obviously our money comes from numbers
Женщина... Сколько ей за смену приходится таскать эти пресс-формы?
That is not investment casting. Is this a mold for use in investment casting?
Пресс форма супер..)
Great and they don't show what was made??
The pants win the day
Man, you need a bigger table.
Yes, this is just a small corner
Awesome.
Why does everyone cut video short so you can't see what end product is or leave a link so you can look for your self ???
THATS A SECRET, , MAYBE OTHER DAY, COPYCAT BY CHINA
Welcome to SIMIS, our precision foundry. We provide high-quality casting products and services, including： investment casting, heat treatment, surface treatment, and more. Please visit our website at investment-casting.net/ to learn more.
investment-casting.net/
simis@investment-casting.net
THE most popular process in manufacturing?? How did you determine that? Number of parts made per year? Hard to believe that is true given the gazillion lathes and Bridgeport mills in the universe.
It's true.
@@simiscasting ok - how was it determined?
As I understand it this is mould casting. Investment casting uses a new mould for every cast. No?
Мощный дядька
Carto elétrico com ronco no auto falante é a mesma coisa que vegano comendo carne de soja, fazer isso num carro clássico seria como colocar molho bbk
Because it works so well
yes
the question of why the industry likes investment casting is left as an exercise for the reader
I want to know can you add blueberries and waffle mix instead? I want to eat that with some maple syrup!😊
This looks like one of those massive traffic cameras. Anyone know what it really is?
This is the mystery of all TH-cam shorts as no one has the intelligence to leave a description.
It's part of a points system used on UK railways.
It's a part
What are they making?
Wow ❤️💯👍
lost wax casting
It’s ready to go to the titanic now
Дала маршал дойла🤲🏻🤲🏻🤲🏻
Isso ajuda a melhorar o cérebro nem sei porque estou vendo ISS 😂😂😂😂😂😂
😂😂
3D принтер рядом не стоял 😂
Looks like it needs strawberry glaze and whip topping. Dessert is served 🍨
Gloves?
Так из мыла китайцы делают Вологодское сливочное масло...😊😊😊
Are there people fighting in the background?
It's the factory noise
The mold itself seems ridiculously exreme. The extensive designing and machining to make it. Obviously an injection mold to withstand high pressure. So what is this piece used for that is mass produced? I first thought plastic but others say wax.
lost wax casting
It may look extreme but really they start with a block of metal beg enough to contain the part and then machine as required. Removing extra metal is time consuming and pointless. The wax is not injected under particularly high pressure, not like in die casting where the pressure is massive.
How much does that die cost?
That's a part of Bandai's new 1/1 PG Gundam 😆
no começo eu não entendi nada ...mas no final ficou igual o começo 🤣🤣🤣🤣
lost wax casting
investment casting
Because it’s precision
yes
pnömatik birer aparat yap. sök çıkar hassasiyetleri bitiyor.
Колись працював на пресах, так мені знайомі подібні пресформи.
Does anyone else hear... the wailing of people and what sounds like cries of pain?
Qual material é esse
If that guy was any slower that part would be obsolete before it even left the factory
Plastic is never going away
These are the guys that make them useless panels (I know it's for reducing road noise) in all these new automobiles!
yes
Is faster than additive (3d print) for manufacturing large series of parts!😂
What an awesome waffle iron.
Looks like a case for high way camera for spying
Automation might replace people until something breaks.
Description is incorrect! This is not investment casting...
It's called Die casting!
It's the wax pattern that will be used for the investment casting.
@@ferrumignis Yes, no shit Sherlock 👏
So where is there investment casting video thats titled, die casting?
@@djpaulk die-casting ?? ...you need to do your research.. 😂
lost wax casting
@@peterfitzpatrick7032 See that big chunk of metal with the yellow wax in it. That is the die that cast the wax,one use, "investment"👏 pattern.
When they coat the wax in layers of refractory material, melt the wax out, then fill the refractory mould/shell with metal, they can call the video as currently titled.
Так хоть бы показали, что получилось.
Good
thank you
What was is and could I have my 3 minutes of time back ?
sorry
Is it Cold casting?
lost wax casting
investment casting
They coat that with a slurry of ceramic them heat it up so the wax melts out then they fill it with molten metal. When it cools they smash the ceranic off to end up with a metal part the same shape as the wax.
This is the mystery of all TH-cam shorts as no one has the intelligence to leave a description.
Description is added. Check it once.
@@naveenahsnI did already. people want to know WHAT IT IS YOU'RE MAKING!
@@ExploringCabinsandMines He doesn't make shit. He stole the video from the original creator.
Proses pembuatan cetakan logam?
@@danl.4743 Ahhhh didn't think of that.
@simscasting you guys need to give this worker a bigger table.
Guy got sacked for making everything out of butter
We are in normal production
I thought it was Caramac chocolate.
Good mold makers are worth their weight in gold.
thank you
Amazing work, bu wts this?
lost wax casting
Because the final product out of the mold requires very little to no, processing
yes
Spot on. But is what used to be called a video description, now video question... 🤔 Lol
😮😂
😂
It's very time consuming. Only use investment cast where absolutely necessary.
I just realized that's a woman handling that press.
Well, if it’s the most popular process, at least let us see what the finished product looks like so we can make that determination for ourselves!
Need to do that on a bigger table
yes
@@simiscastingalso a rubber matting on the table top would stop it from sliding around so much
Rigid Poliuretane casting, perfect for car parts manufacturing.
Rigid polyurethane casting is a popular method for manufacturing car parts due to its ability to produce high-quality, durable, and precise parts. Polyurethane is a versatile material that can be tailored to meet the specific needs of different car parts, such as bumpers, spoilers, and interior components.
The polyurethane casting process involves pouring a liquid polyurethane mixture into a mold, where it is allowed to cure and harden. The resulting part can then be removed from the mold and finished to meet the required specifications.
One of the key benefits of rigid polyurethane casting for car parts manufacturing is the ability to produce parts with complex geometries and fine details. Additionally, polyurethane is lightweight, resistant to impact and abrasion, and has good thermal and chemical resistance, making it an ideal material for car parts that need to withstand harsh conditions.
Overall, rigid polyurethane casting is a cost-effective and efficient method for producing high-quality car parts that meet the demanding requirements of the automotive industry.
бедная женщина такие тяжести тоскает.
I was convinced he would open it up and some sort of 3d waffle would appear 😅
I'm just hungry, i need to eat
It just keeps going!! That tooling must cost a fortune 😮
Precision casting is preferred because it gives precision results without the precision machine work. It cuts down on time and cost of manufacturing by using an already precision made mold, instead of precision machining every single part out of a chunk of whatever material they're using
IS this a casting for a part of a 3 D printer ?
What's it for really ?
Do you have to keep all the used dies in case you need to form another wax pattern?
A new wax pattern has to be made for every piece that is cast so yes, you keep the mold. The wax is burned away before the metal is cast. A mold like that could cost $100,000. A mold for 20 ounce plastic cups can run $20K or more.
yes
Some final parts almost do not need machining process
Is needed.
I usually just select ---> "Don't recommend this channel," from the options.
Why?
Just add butter and syrup
That's not true.
@@simiscasting looks like a fancy looking waffle. Might not be cooked all the way thru tho.
Lucro fabuloso, a indústria de peças plásticas.
Not much profit
That is one strange looking waffle but it looks delicious.
investment casting