PT. 1 Piaggio BV350 Comprehensive Service - Supplies Overview & Valve Adjustment

PT. 1 Piaggio BV350 Comprehensive Service - Supplies Overview & Valve Adjustment
PART 1 covers all the supplies/consumable parts you will need for various routine services on the Piaggio BV350. For instructions on removing the bodywork to access the engine, please refer to our previous video: • How to Remove Body Wor...
Check out PART 2 here: • PT. 2 Piaggio BV350 Co...
Part 2 covers the transmission, belt service and air filter.
See PART 3 here: • PT. 3 Piaggio BV350 Co...
Part 3 covers Oil Change, Spark Plug
Oil Change Materials:
· 2 liters of OIL15W50M or OIL15W50A, 1.5 litters needed for change
· OEM Piaggio Oil filter # 880887
· Oil drain crush washer CRUSHWASHER-M16
· Oil Filter cover o-ring with the spin on cover 855706, later models with the bolt on cover B018141
· Torques: Oil Drain bolt: 14.75-17.70 ft lb (20-24 Nm) , thread on oil filter cap: 17.70-22.13 ft lbs (24-30 Nm) , Bolt on oil filter cap screws: 7.2 ft lbs (10 Nm)
Gear and clutch oil, 500cc capacity:
· One bottle of OILGEAR75W90M
· Tool to add oil TOOL-SYRINGE
· Crush washers for drain and fill (2 req) CRUSHWASHER-M10
Belt and Variator service due every 12000 miles: (20000kms), kit part number BELT-BV350.
· OEM Drive Belt 83025R, Aftermarket 83025R-AM or Malossi drive belt M6115279
· Guide shoe for variator (four required) B014584
· Factory tools used for belt service:
· Front Variator locking tool 020442Y
Transmission Torques:
· Transmission M6 cover screws (8.11-9.59)lb ft (11-13)Nm
· Clutch cover retainer screws (8.11-9.59)lb ft (11-13)Nm
· Drive pulley (front) shaft nut (88.51-95.88)lb ft (120-130)Nm
· Driven pulley (rear) M10x1.25 screw (54.58-59.00)lb ft (74-80)Nm
· Driven pulley ring nut (36.88-44.25)lb ft (50-60)Nm
Factory tools used for belt job:
· Front Variator locking tool 020442Y
· Rear driven Pulley locking tool: 020917Y
Spark Plug & Valve Adjustment:
· Spark Plug CR7EKB
· Valve cover Gaskets: 5 required 830249 & 1 req 880662
· Valve shims to be calculated to achieve a valve clearance tolerance of +/- 0.05mm, Intake: 0.10 mm Exhaust: 0.15 mm. Valve shims available in thicknesses ranging from 2.40mm to 3.40mm, Part number range CM163201 to CM163221
Air Filters:
· OEM Piaggio 880001
· Malossi: M1415662
· Belt Cover Air Filter: 880148