They are filming through the window. There is no way you can be near that when it’s running! You will get hit with razor blades of metal chips. I speak from experience.
i guess im asking the wrong place but does any of you know a method to get back into an instagram account..? I somehow lost my login password. I appreciate any assistance you can offer me
@Samuel Chaim Thanks for your reply. I got to the site on google and im trying it out now. Takes quite some time so I will get back to you later when my account password hopefully is recovered.
This the best chanel I've ever found on youtube. I've always had a interest in these type of machines, but there is NO WHERE , where you can learn about them. Gonna start binge watching all the videos on this now . 👍
IN YOUR THREE SPEED LATHE YOU HAVE A CHIP BREAKING TOOL. BUT SEE HERE- CHIIP BREAKER IS NOT THERE AND CHIPES ARE JUST FLOWING OUT LIKE A TAPE WHICH IS NOT GOOD. MACHINE IS GOOD-BUT FLAW IS THERE.
In the spirit of pushing machines to their limits, can we see a video on how to choose machining strategies based on factors like spindle power curves, rigidity, max rpm, and max feed rates? One of my big questions is when is it worth going past the horsepower peak for the purpose of increasing MRR via reduced cutting forces in materials like aluminum?
I used to do this for a living, and I had to walk away from this. Couldn't take the stress of this job, and hoping the mega speeds they wanted to run wouldn't make the tool holder grenade itself.
These guys/girls are doing really well hard to watch without cooling suds 😳 feed rates and amount of material is perfect and just shows how tight they run there machines top work!! Booom!
@@jeepmanxj I dunno why there is so much hate against metric. Titan is clearly passionate about teaching people this trade, and since America is the only country on earth that still uses imperial, i see no reason why anyone would expect him to only cater to imperial units. These videos feature maybe 30-40 figures that appear on screen for feed, surface speed depth of cut, radial and axial etc, and converting them all one after the other so metric uses can relate is not practical and it is a major barrier to metric users. Of course, all of us understand imperial and can convert and know roughly what all these figures mean, but we work every day in metric, we do not use imperial for precision engineering at all in the rest of the world, and imperial is a second language to us. There are too many figures appearing too quickly to be able to quickly understand something without pausing the video to think about it, especially since you seem to arbitrarily switch between fractions, decimals of an inch and numbers of thou, none of which make any real sense if you have not been bought up using the system. Titan clearly agrees as he has replied to multiple people saying they are planing on including metric dimensions in future videos.
1:15 you can't underestimate the advantages of investing in quality work and toolholdings. I used to work in a place where every vice was a 'Chick' vice with detachable jaws held in with a 12mm pin from the side and every tool holder was a ER 25 and 32 collet holder, to machine a cast block with a 16mm end mill in the same way as this cutting pass took about 4 times as long as in this video. The vibrations and chatter I got using these types of vices and toolholders was unreal and sounded terrible....if I remember correctly it was in a mazak vertical machining centre, the one with the divider in the middle of the work table which allowed you to load one side whilst the others were cutting. I liked using Mazatrol, very adaptable programming method.
Yeah, we have ER32 holders for woodworking CNC and they are pretty terrible and those jaws have to be replaced almost each time when you break tool with small diameters, but they don't want to buy some thermo holders because it's too expensive and they say "it's enough for wood" but it's not, those jaws are really terrible, it can't hold small diameter well and it wil always break and also that 50 mm nut is very big and I am constantly hitting suckers with that and I can't do anything with that because there is no other option how to do that when I need to mill front or back side of material. I have ordered adapter to ER20 for drilling which fits to ER32 holder and will make it longer with small diametr at the end, I hope it will solve at least drilling, it's just 3000 RPM, it should be ok.
Very informative videos you make thanks for that, is it possible to mention parameters in metric as well? that will be very easy to understand. thanks.
Looks great, fast cuts, but how often do you replace the end mill before it snaps and mess up the part ,every 1-2 parts? Those carbide end mills aren’t cheap.
There are formulas, and technical books that list these things. The problem is these companies that sell the cutters, and toolholders overestimate everything as it's in their best interests to keep selling everything. And, employers take these numbers as the gospel truth and expect it each and every day which is extremely stressful for the guy running the machine--as cutters can instantly explode, and as they keep moving damaging everything and cost tens of thousands of dollars to repair.
When i used to work as a CNC operator we ran in to this problem we mostly do 2d parts like bracket's spacers etc. and we ran in to this problem all the time example: some aluminum will get cut nicely with flakes flying off and when you use use the same tool and settings on some other aluminum it does not get cut nicely ,the aluminum would turn in to something that loos like turd and get wraps around the tool and brake it ! so we did some testing logically someone would think if they can cut a hard strong aluminum @ one setting they can cut weak aluminum with a faster setting ! but nope , the weak aluminum has a lower melting point ! so all the small parts will somewhat melt and get stuck to the grooves of the tool ! and the tool is no longer able to to cut so it will brake ! @@mikemallano2484
I see the concept. It's very low engagement with full depth of cut and very high chip load. I use high feed mills which use 95% engagement with extremely high chip load and very small depth of cut. I've never seen this concept before, but it's the same concept, but used oppositely. Interesting.
Our 10 mm mill cutters for wood are constantly broken and we have to move with that like 2-3 m/min to not break it, I don't understand how these things can work. 😀 But on other hand 20 mm cutter, that's something completely different, that can cut crazy fast, like 10+ m/min. But I guess metal has advantage that it's mostly homogenous material, with wood, it's probematical, it has different resistance in each direction of cutting and also when you hit a knot, it can be problem for small diameter tools.
Damn , your 3/4" hogging cuts look better than final pass. However , I'm not using a 1/2 Million dollar machine with 5K bits. Very impressive work. Too much G code for me
TItan, it would be interesting to see other tooling attempt the speeds and feeds on the materials you decimate with Kennametal tooling !, everything from a cheap cobalt tooling uncoated to the higher end competition
Just about every tooling company sells tools capable of this work. The problem is finding machines capable of doing it without failing or positioning errors.
CVD the diamonds are grown on the end mills this is why they're so expensive. CVD:Chemical Vapor Deposition PCD: Polycrystalline Diamond Different manufacturing tech. I believe CVD last longer.
G10 is an extremely hard abrasive material. It's not like machining steel or aluminum, in that it's more of a gridding method and extremely fine dust particles. Diamond is really the only thing that can efficiency cut it. Think of like cutting granite, you don't cut it so you have "chips" you are grinding the surface. And G10 is fiberglass so in essence you're cutting rock and need to use diamond. The diamond on the bit is microscopic, it's merely a coating that can grind away the glass. I've done some on my CNC, thickest I've cut is 1". If you need super super super strong rigid, none magnetic material (not even aluminum will work as that has Eddy currents). G10 is your friend!!
Dang, That is some rigid machining, I have noticed you guys have gotten away from the HAAS units for this type of work, This stuff makes Haas looks like toys now, Back when I started, Mori Seiki was the machines to have, 30 years later, The Lathes still hold tenths, Even closer depending on material. I had 6 of them at my prime, They are all worthless now, But they still hog solid and run good :0)
Oh my god, this tool made the piece of steel look like a wood this is amazing
th-cam.com/video/PywbeDE7NGA/w-d-xo.html
I feel like I should be wearing safety glasses...
Check my videos
They are filming through the window. There is no way you can be near that when it’s running! You will get hit with razor blades of metal chips. I speak from experience.
I feel.like you should grow a pair
@Lasagna Destroyer 😆
Don't worry ,
Very impressive, I’ve never seen a mill move that fast while cutting
Check out videos of datron neos almost hard to see the move so fast
Really should have seen me milling Continental and Teldyne Lycombing cranj case half's By hand
i guess im asking the wrong place but does any of you know a method to get back into an instagram account..?
I somehow lost my login password. I appreciate any assistance you can offer me
@Jayce Jake instablaster =)
@Samuel Chaim Thanks for your reply. I got to the site on google and im trying it out now.
Takes quite some time so I will get back to you later when my account password hopefully is recovered.
This the best chanel I've ever found on youtube.
I've always had a interest in these type of machines, but there is NO WHERE , where you can learn about them.
Gonna start binge watching all the videos on this now . 👍
I think my 3 speed lathe with a HSS cutting tool will not forgive me for watching this
IN YOUR THREE SPEED LATHE YOU HAVE A CHIP BREAKING TOOL. BUT SEE HERE- CHIIP BREAKER IS NOT THERE AND CHIPES ARE JUST FLOWING OUT LIKE A TAPE WHICH IS NOT GOOD. MACHINE IS GOOD-BUT FLAW IS THERE.
JO INSIDESE PERGJIMI BUDALLA THIRRI ATE PER CONTROLLER COMUNQUE SIC ELSAT PON VIZATIM
You are faster milling steel than I using PVC sheets! Damn
In the spirit of pushing machines to their limits, can we see a video on how to choose machining strategies based on factors like spindle power curves, rigidity, max rpm, and max feed rates?
One of my big questions is when is it worth going past the horsepower peak for the purpose of increasing MRR via reduced cutting forces in materials like aluminum?
This may be a year old question but, I feel like I need at least 3 more diplomas and 30 years of experience to even begin to comprehend said question.
You can put it to use readily if you have the data records proper.
I used to do this for a living, and I had to walk away from this. Couldn't take the stress of this job, and hoping the mega speeds they wanted to run wouldn't make the tool holder grenade itself.
Harvi III at 1:17 with the rooster tail of chips is just glorious. Man I love CNC.
READ MY COMMENTS- THAT CHIP IS NOT ADVICEABLE ON SAFETY GROUNDS
I have never seen Cnc machining without colant . Bad ass!!🇺🇸
Look at those shavings not even vibrating......that's some stiff clamping!
Stiff spindle bearing too
That’s just what my wife said 🤣
71 likes...I feel like royalty.
3:44 is what you are looking for
after 4 years of cnc, never seen something like this :D
Beautiful. Smooth like a butter.
In my top 10 TH-cam classics. Love the story my friend 🇨🇦
Wow look at those red chip when it drilling before boring the holes.
Her: what are you gonna do to me?
Me: 1:56
Far out in my day, those cutting speeds were unheard of. Till now.
POWER, at it's best.
These guys/girls are doing really well hard to watch without cooling suds 😳 feed rates and amount of material is perfect and just shows how tight they run there machines top work!! Booom!
And this is what we call cutting edge technology
th-cam.com/video/PywbeDE7NGA/w-d-xo.html
I cut G10 every day, diamond coated end mills are not necessary, solid carbide works just fine. With only air as a coolant, no liquids.
not possible
Tytans, can you write feeds etc.in metric dimentions too?
I support the motion.
@@AbgezocktXD Me too, Please do this. It would help a lot.
Mr T it’s a little inconvenient having to pause every ten seconds to convert everything
If you need him to convert it to metric you are in the wrong field.
@@jeepmanxj I dunno why there is so much hate against metric. Titan is clearly passionate about teaching people this trade, and since America is the only country on earth that still uses imperial, i see no reason why anyone would expect him to only cater to imperial units. These videos feature maybe 30-40 figures that appear on screen for feed, surface speed depth of cut, radial and axial etc, and converting them all one after the other so metric uses can relate is not practical and it is a major barrier to metric users. Of course, all of us understand imperial and can convert and know roughly what all these figures mean, but we work every day in metric, we do not use imperial for precision engineering at all in the rest of the world, and imperial is a second language to us. There are too many figures appearing too quickly to be able to quickly understand something without pausing the video to think about it, especially since you seem to arbitrarily switch between fractions, decimals of an inch and numbers of thou, none of which make any real sense if you have not been bought up using the system. Titan clearly agrees as he has replied to multiple people saying they are planing on including metric dimensions in future videos.
Love watching chips fly!
1:15 you can't underestimate the advantages of investing in quality work and toolholdings. I used to work in a place where every vice was a 'Chick' vice with detachable jaws held in with a 12mm pin from the side and every tool holder was a ER 25 and 32 collet holder, to machine a cast block with a 16mm end mill in the same way as this cutting pass took about 4 times as long as in this video. The vibrations and chatter I got using these types of vices and toolholders was unreal and sounded terrible....if I remember correctly it was in a mazak vertical machining centre, the one with the divider in the middle of the work table which allowed you to load one side whilst the others were cutting. I liked using Mazatrol, very adaptable programming method.
Yeah, we have ER32 holders for woodworking CNC and they are pretty terrible and those jaws have to be replaced almost each time when you break tool with small diameters, but they don't want to buy some thermo holders because it's too expensive and they say "it's enough for wood" but it's not, those jaws are really terrible, it can't hold small diameter well and it wil always break and also that 50 mm nut is very big and I am constantly hitting suckers with that and I can't do anything with that because there is no other option how to do that when I need to mill front or back side of material. I have ordered adapter to ER20 for drilling which fits to ER32 holder and will make it longer with small diametr at the end, I hope it will solve at least drilling, it's just 3000 RPM, it should be ok.
GRACIAS !.. for the VIDEO..
SALUDOS : from New York 🤔.
Check my videos
Why the orange chips on entry to the metal, and then the cooler color chips? Was through cutter coolant being applied?
hey titan, what about a step-file or video for the gopro-aluminium-frame. that would be super nice. great videos!!
We are actually going to put it on the academy soon.
Think kennametal diamond coated end mill cutting G-10 work on laminated wood planks?
How to make that portable or is there something close to this?
1st The chips are beautiful
2nd To see the chip shoot out of the pocket like that 😙🤏 (that’s the Italian finger kiss if anyone was wondering)
the stickout on that last machine geeze!
Very informative videos you make thanks for that, is it possible to mention parameters in metric as well? that will be very easy to understand. thanks.
meanwhile: I struggle to cut cold butter straight
😂
V M t japur
Best tooling
Same
I’d go for margarine always !
imagine people use to do this stuff by hand, one step at a time like getting the radius on the corners is a separate set up.
We still do, and at the minute it's paying big money cos less and less people are learning conventional
Music to my ears👍$$$$
I miss working with my Bridgeport
Why coolant is not used here while cutting heavy loads..? Can anyone explain
I like the idea of putting configuration parameters.
That tool looks scary 🤪
When you use HSS, you can easyly cut through every material even vibranium
Holly shit them are some fast drills.
They don't use TTC here either. Kinda hides the tool but at those speeds TTC is needed to get the chip out.
Titan, 3/4 through in the mill it looked like the coolant was a bit thin in oil and more water. Why was that? Thanks
How is the tool being cooled?
Is the spindle moving or the table? I'm so confused cause I'm used to the spindle not moving.
Gotta be spindle
Yes spindle is moving
Why does the bar puller require flood coolant?
These are cool I work with one in our extrusion lab it's crazy some of these arent using any coolant as the endmill is cutting
th-cam.com/video/PywbeDE7NGA/w-d-xo.html
Ss 202 ....size ::: 3/16" csk screw cut off any cnc machine? Any idea sir...plz show me
Parting
How is the program or cicle of interpolation to the circles??
Very nice
Looks great, fast cuts, but how often do you replace the end mill before it snaps and mess up the part ,every 1-2 parts? Those carbide end mills aren’t cheap.
Aluminium like Butter. The Diamond tool Like Its Nothing to Me.
Its Mike Tyson vs Me.
your tools are beast
That random chorus had me dying.🤣
That was awesome 👍👍
High speed knurling.
Wtf?
Sorcery!
That's some fine cutting of steel,I guess.The shine looks like it wasn't sliced but polished instead.
Do you make 1 mm end mills for cutting 0.35 mm thick copper sheets?
Check with Melin Tool Company 1mm all day long 2-3 & 4 Flutes and some smaller too. See the on line Mirco Catalog. www.melintool.com
how to you calculate the Feed / RPM ,etc depending on the tool and the material ?
There are formulas, and technical books that list these things. The problem is these companies that sell the cutters, and toolholders overestimate everything as it's in their best interests to keep selling everything. And, employers take these numbers as the gospel truth and expect it each and every day which is extremely stressful for the guy running the machine--as cutters can instantly explode, and as they keep moving damaging everything and cost tens of thousands of dollars to repair.
When i used to work as a CNC operator we ran in to this problem we mostly do 2d parts like bracket's spacers etc.
and we ran in to this problem all the time
example: some aluminum will get cut nicely with flakes flying off and when you use use the same tool and settings on some other aluminum it does not get cut nicely ,the aluminum would turn in to something that loos like turd and get wraps around the tool and brake it !
so we did some testing
logically someone would think if they can cut a hard strong aluminum @ one setting they can cut weak aluminum with a faster setting !
but nope , the weak aluminum has a lower melting point !
so all the small parts will somewhat melt and get stuck to the grooves of the tool !
and the tool is no longer able to to cut so it will brake !
@@mikemallano2484
So is there diamonds in the drill bits?
Which is good cutting bit for single cylinder reboar
Vice clamping also unbelievable...
What's the hardness of the material?
Máquina linda parabéns 👏👏👏
Can you make videos on grinding of tools please
My JET mill looks like childs play compared to this machine. Very impressive.
How can they do this without using coolant?
I see the concept. It's very low engagement with full depth of cut and very high chip load. I use high feed mills which use 95% engagement with extremely high chip load and very small depth of cut. I've never seen this concept before, but it's the same concept, but used oppositely. Interesting.
How the hell did you not get vibration on that last alu part???
I am looking for the „Harvi“ tool holder. They have nice big Diameter. Can somebody help me to find out manufacurer name?
Kennametal manufacture the Harvi cutters.
We do this with SolidCAM on a regular basis...
Which cutting tool is used in this video?
Not gonna lie, seeing the Sparks fly made me pucker a little. Is that normal for CNC? I've only ever done manual.
Ohhhhh diamond 💎 cutter!! Those are bloody expensive
Our 10 mm mill cutters for wood are constantly broken and we have to move with that like 2-3 m/min to not break it, I don't understand how these things can work. 😀 But on other hand 20 mm cutter, that's something completely different, that can cut crazy fast, like 10+ m/min. But I guess metal has advantage that it's mostly homogenous material, with wood, it's probematical, it has different resistance in each direction of cutting and also when you hit a knot, it can be problem for small diameter tools.
Damn , your 3/4" hogging cuts look better than final pass. However , I'm not using a 1/2 Million dollar machine with 5K bits. Very impressive work. Too much G code for me
4:50 impressed me the drilling was unexpected. This
.... its unimaginable from my time on the tools for a few of these. So fkn aggresive.
TItan, it would be interesting to see other tooling attempt the speeds and feeds on the materials you decimate with Kennametal tooling !, everything from a cheap cobalt tooling uncoated to the higher end competition
Just about every tooling company sells tools capable of this work. The problem is finding machines capable of doing it without failing or positioning errors.
Ooh, a Kennametal ad
So these were tools used to cut those rectangular shaped black huge stones inside the Serapeum..🤔🤔
Love that song
Spindle load isn't hovering at 100 percent? Hit it harder!
How it work on steel without water or any tool cooling .
Just air to blow the chips away
So its cools a little
wow, so good......
Beautiful
Is there any vacancy to join titans of CNC plz inform me brothers plz plz
That's hypnotic.great
ASMR affect
Did they just come up with an end mill with diamond inserts?
Diamond Coated
how long do they last?
CVD the diamonds are grown on the end mills this is why they're so expensive.
CVD:Chemical Vapor Deposition
PCD: Polycrystalline Diamond
Different manufacturing tech. I believe CVD last longer.
G10 is an extremely hard abrasive material. It's not like machining steel or aluminum, in that it's more of a gridding method and extremely fine dust particles. Diamond is really the only thing that can efficiency cut it. Think of like cutting granite, you don't cut it so you have "chips" you are grinding the surface. And G10 is fiberglass so in essence you're cutting rock and need to use diamond. The diamond on the bit is microscopic, it's merely a coating that can grind away the glass. I've done some on my CNC, thickest I've cut is 1". If you need super super super strong rigid, none magnetic material (not even aluminum will work as that has Eddy currents). G10 is your friend!!
Is that faster than in real?
yeah
@@beastmaster645 he's milling at 1000 ipm in some of these operations. are you sure the footage is sped up? that's almost 17 inches per second.
like cutting through butter!
Hertel drills were the original ipm giants
Kennametal bought Hertel about 10 years ago!
Top muito bom 👏👏
Unbelievable
Dang, That is some rigid machining, I have noticed you guys have gotten away from the HAAS units for this type of work, This stuff makes Haas looks like toys now, Back when I started, Mori Seiki was the machines to have, 30 years later, The Lathes still hold tenths, Even closer depending on material. I had 6 of them at my prime, They are all worthless now, But they still hog solid and run good :0)
This hit my PTSD pretty hard! Got dentist flashbacks watching it!
Good video 👍
What CNC machine was used for this demo?
Some Haas machine
Really amazing.....
If the chips came out of the screen at that speed😀
watch it in 3D then
Cheating
I wanna know how to setting this machines for any new design
Ah kamu terlalu memuji.. 🥳
everybody gangster untill the aluminum chips turn blue...