VAG DSG DQ200 - Refurbish of serial defect

แชร์
ฝัง
  • เผยแพร่เมื่อ 26 ก.ย. 2024
  • evclinic.eu/20...
    The gearbox that is praised so much in European mithology but behind the curtain is essentially a financial anchor for owners, because at the price of the authorized service, it is almost more expensive than the EV battery, not counting the entire drive motor + gearbox, and if you were to calculate the full price of ENGINE + GEARBOX, it would be over 14,000e. Out of some 500-600 pieces that we repaired, we observed one definite pattern of recurring defects, popularly known as "never nothing fails". It's "never nothing" when your non-solderable aluminum wire breaks inside TCU, which was designed to break and costs you 2300 euros, which the owner has no money to pay. Because "electric power" does not go 24,000 km with one reservoir. In addition to broken wires, lines, broken processor TC1796 (label can be seen under a microscope), melting of the power bus voltage supply lines, defect of the three-phase oil pump, output to the valves, valves, hydraulic block, position sensor, fork in the gearbox, gears, clutch also according to mythology homos balkanikus it never breaks down, just because it never breaks down we never laser welded those wires every day, I swear.. never. The error is on all DQ200 series and everything ends very quickly in "never nothing failed" state, some won't start at 50000km and some won't start at 150000km. It depends on how much you praise it and how many times a day you change the oil according to ancient mythology. About 10 million vehicles were sold, this news did not end up in the media because the steering wheel did not come off on only one example.
    OEM Price for factory defect: 2350eur (incl Tax)
    P0562 16946 System voltage, voltage too low
    P0841 17225 Sensor / pressure switch transmission fluid pressure A, Unlikely signal
    P1604 18012 Control module defective
    P177F Hydraulic pump system, supply voltage too low
    P17BF Hydraulic pump system, overload protection
    P1895 18303 Functional limitation due to pressure drop
    P189C Functional limitation due to insufficient pressure
    U0101 28773 No communication with TCM
    P173A Position sensor 1 for Gear Selector, unlikely signal
    P173B Position sensor 2 for Gear Selector, unlikely signal
    P173C Position sensor 3 for Gear Selector, unlikely signal
    P173D
    Partnumbers affect with serial defect:
    0AM 927 769 D
    0AM 927 769 K
    0AM 927 769 G
    0AM 325 025 D
    0AM 325 025 H
    0AM 325 065 N
    0AM 325 025 J
    0AM 325 065 L
    0AM 325 065 S
    DQ200 DSG
    Cars affected:
    Audi A1 2008-2011 1.4l 1.6l 7 Speed
    Audi A1 (8X) with 7-speed dual clutch gearbox Model Years 2011-2016
    Audi A3 (8P, 8V) with 7-speed dual clutch gearbox Model Years 2008-2016
    Audi Q3 2011 1.4l 1.6l 1.8l 7 speed
    Audi TT (8J) with 7-speed dual clutch gearbox Model Years 2012-2016
    SEAT Altea / XL 2009-2011 1.6l 1.8l 7 speed
    SEAT Ibiza 2009-2011 1.2l 1.4l 1.6l 7 speed
    SEAT Leon 2007-2011 1.8l 7 speed
    Skoda Fabia 2010- 2011 2013-2015 7 speed
    Skoda Modela 2011 1.4l 1.6l 7 speed
    Skoda Octavia Model Years 2009-2015 7 speed
    Skoda Superb Model Years 2008-2015 7 speed
    Skoda Rapid Model Years 2014-2015 7 speed
    Skoda Roomster Model Years 2013-2014 7 speed
    Skoda Yeti Model Years 2013-2015 7 speed
    Volkswagen Beetle / convertible Model Years 2011-2015 7 speed
    Volkswagen Bora 2010-2011 1.4l 1.6l 7 speed
    Volkswagen Caddy Model Years 2010-2015 7 speed
    Volkswagen Golf / Golf Plus Model Years 2007-2015 7 speed
    Volkswagen Jetta / Jetta Wagon Model Years 2008-2015 7 speed
    Volkswagen Lavida 2010-2011 1.4l 1.6l 7 speed
    Volkswagen Passat Model Years 2008-2015 7 speed
    Volkswagen Polo Model Years 2007-2015 7 speed
    Volkswagen Sagitar 2009-2011 1.4l 7 speed
    Volkswagen Scirocco 2008-2011 1.4l 7 speed
    Volkswagen Sharan 2010-2011 1.4l 7 speed
    Volkswagen Tiguan 2011 1.8l 7 speed
    Volkswagen Touran 2010-2011 1.4l 1.6l 1.8l 7 speed
    And other models with a DSG 7 speed gearbox500euro
    -"ICE is swallowing all my money" 250euro
    Serial defect faults:
    P0562 16946 System voltage, voltage too low
    P0841 17225 Sensor / pressure switch transmission fluid pressure A, Unlikely signal
    P1604 18012 Control module defective
    P177F Hydraulic pump system, supply voltage too low
    P17BF Hydraulic pump system, overload protection
    P1895 18303 Functional limitation due to pressure drop
    P189C Functional limitation due to insufficient pressure
    U0101 28773 No communication with TCM
    P173A Position sensor 1 for Gear Selector, unlikely signal
    P173B Position sensor 2 for Gear Selector, unlikely signal
    P173C Position sensor 3 for Gear Selector, unlikely signal
    P173D
    Partnumbers affect with serial defect:
    0AM 927 769 D
    0AM 927 769 K
    0AM 927 769 G
    0AM 325 025 D
    0AM 325 025 H
    0AM 325 065 N
    0AM 325 025 J
    0AM 325 065 L
    0AM 325 065 S
    DQ200 DSG

ความคิดเห็น • 57

  • @tedjohnson64
    @tedjohnson64 ปีที่แล้ว +1

    Fascinating forensic analysis!

  • @ridfonpapillion2682
    @ridfonpapillion2682 ปีที่แล้ว

    Thank you for this really very interesting and very informative video

  • @henrispies5433
    @henrispies5433 ปีที่แล้ว +9

    What spot welder is used here?

    • @irmenkop85
      @irmenkop85 3 หลายเดือนก่อน

      Looks like a Lampert mikro-TIG welder. But not quite as precise as a Lampert.

  • @ElChapoDel8
    @ElChapoDel8 3 หลายเดือนก่อน +1

    Are those Aluminium wires? why they use those instead of regular insulated copper wires? can it be upgraded?

  • @sustmi
    @sustmi 9 หลายเดือนก่อน

    Thank you for such detailed video.
    If I understand it correctly the wires break into two pieces. What is the cause of such failure? I can see that there is a sharp curve near the joint. Is the wire broken from factory?
    I wonder if welding the wire is not just temporary solution. You said "I solved it for eternity". Wouldn't the same wire snap again in different place? Would not it be better to replace the wire?

  • @mohammadsiddiq6157
    @mohammadsiddiq6157 ปีที่แล้ว +7

    Hi. Which welding or soldering machine did you use?

    • @leightongrant9694
      @leightongrant9694 ปีที่แล้ว +2

      This is exactly the same question i wanted to ask

    • @swid75
      @swid75 9 หลายเดือนก่อน +2

      its an arc spot welder for jewellery

    • @irmenkop85
      @irmenkop85 3 หลายเดือนก่อน

      Maybe a Lampert?

    • @vagspecialist.
      @vagspecialist. 2 หลายเดือนก่อน

      I'm also interested in the tool used to weld do you also sell

  • @martinskoks87
    @martinskoks87 2 หลายเดือนก่อน

    Hi there. From Latvia. Seems I have same problem. Skoda fabia 2016 1.4d. Woulld it be posibble to send over this part for repair. Thanks. M

  • @danielhfaria6435
    @danielhfaria6435 ปีที่แล้ว +1

    Hello!! I'm following your content on TH-cam, I would like to know if you have any kind of training or material to help with the maintenance of the TCM DQ200, and what would be the price of this material, I'm waiting for a response from you, thanks!

  • @caroin-fq4mr
    @caroin-fq4mr ปีที่แล้ว

    Great video, super respect.

  • @papitomallan9108
    @papitomallan9108 ปีที่แล้ว +1

    Nice one! Whats the name of that gun you´re using?

  • @zdravo4
    @zdravo4 ปีที่แล้ว

    Majstore svaka cast za video.
    Nije mi jasno zasto je ovo ovako napravljeno 🤷‍♂️
    Jel bilo bolje koristiti silicone wire i lemiti je na obadva kraja, po meni je to nesto najbolje sto se tice lemova a da kvalitetno uhvati. Druga stvar je sto ona daje vrlo mali otpor i moze trpiti 12 ili vise A struje a to je poprilicna struja. Jos jedna stvar mi nije jasna, zasto je to sve u toj smoli, zeleu ili sta je to vec, djeluje mi nekako gadljivo 🤮
    Par savjeta za YT video.
    Kada ga uploadaš, sacekaj nekoliko sati da YT zavrsi sa obradom i tek ga onda pusti public, ako ga odmah pusris public, gledatwlji mogu gledati samo u 360p kvaliteti a to je nesto u rangu VHS kasete. Ako oustis da ga obrade, onda ide u FHD ili jacoj kvaliteti ako je tako snimano.
    Obavezno stavi opis na video na HR i ENG po mogucnosti i obavezno ubaci keywords, sto vise to bolje.
    Pozdrav iz hercegovine od vjernog prstitelja na FB a sada i ovdje.
    Veliki lajk u sub 👍💪

  • @daniloperes6374
    @daniloperes6374 6 หลายเดือนก่อน

    Good Day .Hope you are doing well .Can you please send spec of this spot welding machine that appears on minute 6:50 of the vídeo ?

  • @edenilson_oliveira
    @edenilson_oliveira 5 วันที่ผ่านมา

    sou do brasil eu quero fazer um simulador para dq200 ,você pode me ajudar?

  • @TouaregV105.0
    @TouaregV105.0 หลายเดือนก่อน

    What is the name of the soldering machine

  • @tecfe
    @tecfe 9 หลายเดือนก่อน

    Boa tarde amigo, você vende treinamento em vídeo para eu comprar? Fico no aguardo obrigado

  • @wonch8898
    @wonch8898 11 หลายเดือนก่อน

    I do not understand why vw does not try to solve this problem for 20 years! why authority make recall to vw this problem

    • @evclinic
      @evclinic  11 หลายเดือนก่อน +4

      Because EU automotive industry is like Sinaloa cartel

  • @andrepaulonenepaulo3123
    @andrepaulonenepaulo3123 ปีที่แล้ว +1

    Very good video, congratulations, which welding machine are you using?

    • @autotechnikertt
      @autotechnikertt ปีที่แล้ว +4

      High Power Pulse Argon Arc Welding Machine . but you can grind silver off the pads to expose copper use a good flux and some non let solder and it works , apparently the wires are not aluminum but some kind of alloy once cleaned a good non led solder holds on it .

  • @izzetkocabiyik0134
    @izzetkocabiyik0134 ปีที่แล้ว

    Hello, I bought a welding machine, but I don't know what settings to use it on. What type of electrode should I use and at what settings should I weld?

    • @邱一航
      @邱一航 7 หลายเดือนก่อน

      The temperature is very important

    • @troytechkeys
      @troytechkeys 6 หลายเดือนก่อน

      where did you buy it? I also want one

    • @邱一航
      @邱一航 6 หลายเดือนก่อน

      @@troytechkeys actually ,i know how to repair it

    • @邱一航
      @邱一航 6 หลายเดือนก่อน

      I don't need to buy

    • @pilotchris4697
      @pilotchris4697 วันที่ผ่านมา

      Did you figure out the settings im in the same pickle

  • @cyberlightbeing
    @cyberlightbeing 5 หลายเดือนก่อน

    So one can’t just solder them back with a soldering iron?

    • @evclinic
      @evclinic  5 หลายเดือนก่อน

      Aluminium cant be soldered. Try and report 😆

    • @cyberlightbeing
      @cyberlightbeing 5 หลายเดือนก่อน

      Aluminium! Oh shit! Why have they gone for this as a conductor?!

  • @mariogarces7898
    @mariogarces7898 8 หลายเดือนก่อน

    Due to the type of nozzle seen in the video, it should be a Mig and it should occupy the minimum Amperes.

  • @wonch8898
    @wonch8898 ปีที่แล้ว

    why vw dont do recall? why doesnt authority require recall???

    • @evclinic
      @evclinic  ปีที่แล้ว +1

      Because people are stupid and missinformed.

  • @zir3r17
    @zir3r17 ปีที่แล้ว +1

    Hi! How can I remove the sealant (like a glue) around the wires?

    • @katlegotau3522
      @katlegotau3522 ปีที่แล้ว +1

      Scrap the tin with a small sharp screw driver, underneath its copper then use normal solder

    • @ritcherklooster324
      @ritcherklooster324 5 หลายเดือนก่อน +1

      is it okey if theres fluid or kind of oil inside. cause in the video i see fluid???

    • @oneclickaway1
      @oneclickaway1 13 วันที่ผ่านมา

      @@ritcherklooster324 the fluid should be used for the mechatronic is unconductive. it won't cause electrical short if it's unconductive.
      its a special oil used in these dsg mechatronic

  • @TheOssi1989
    @TheOssi1989 ปีที่แล้ว

    Hello, I have a question, can you write down the settings of the machine, we are trying it, it melts almost everything, can you show the device you use or can you make a new video with its settings?

    • @evclinic
      @evclinic  ปีที่แล้ว

      That is business secret.

    • @John-sr3mu
      @John-sr3mu 10 หลายเดือนก่อน

      ​@@ibrahimcelik3491where did you buy you machine from

    • @troytechkeys
      @troytechkeys 6 หลายเดือนก่อน

      @@ibrahimcelik3491 whats the name of the machine and where can I get it?

    • @laszlonemes5868
      @laszlonemes5868 6 หลายเดือนก่อน +1

      google is your friend :) " jewelry argon welder " settings : power: 03 , Time 12ms

  • @bobbondarul7448
    @bobbondarul7448 ปีที่แล้ว

    Nice
    I own 2 of these wit no comunication with tcm error
    Unfortunately
    The only happy thig is that they broke at home ( and I'm traveling quit often and far away from home )
    Now that ive see this tutorial I'm looking for someone to fix them
    Thank you very much
    Great day
    Is posible to sent them to you for repair ?

    • @evclinic
      @evclinic  ปีที่แล้ว +1

      Yes it is possible, you must sent it to Croatia Workshop

    • @bobbondarul7448
      @bobbondarul7448 ปีที่แล้ว

      @@evclinic
      Ok
      Please let me a contact
      Thank you

    • @evclinic
      @evclinic  ปีที่แล้ว +1

      @@bobbondarul7448 you have it at webshop, send email and you will receive address

  • @ИванИльичь
    @ИванИльичь 11 หลายเดือนก่อน

    Vag find alien blood for this unit)))

  • @RichardDavies-tn2ug
    @RichardDavies-tn2ug ปีที่แล้ว

    Keep the camera STILL!!

  • @mohammadsiddiq6157
    @mohammadsiddiq6157 ปีที่แล้ว

    Hi. Which welding or soldering machine did you use?

    • @evclinic
      @evclinic  ปีที่แล้ว +1

      laser weldinf

    • @mariogarces7898
      @mariogarces7898 8 หลายเดือนก่อน

      Due to the type of nozzle seen in the video, it should be a Mig and it should occupy the minimum Amperes.

  • @mariogarces7898
    @mariogarces7898 8 หลายเดือนก่อน

    You can even see and hear when the gas that a Mig welder occupies comes out.