Thanks for watching, and for commenting. I suppose what is 'easy' is relative, but the biggest takeaway I hope people get from this video is that making precise, repeatable bends can be easy if you cobble together a simple fixture.
They are simple tools. Simple doesn't mean cheap or readily owned. If you had those tools and this video, I reckon most people would be able to create something similar.
evilution Well...you can “own” something (all it takes is a little money), but to be able to use it effectively requires knowledge and experience. A bomber seat would be something a Metal working 102 class would be able to do. I’d like to see some basic objects which someone could make within a week of starting metal shop.
Tony - what an honor for you to view, and to comment! Your channel is my all-time favorite, and I would certainly be open to a collaboration, should that ever fit your plans.
Firstly, I loved how clear this was, and Ron comes across as friendly. Really enjoyed watching. I don't know whether a beading tool and a shrinker/stretcher still counts as simple tools, but it was great to see a master at work. I've just made a little hole die and am suddenly overly enthusiastic about finding things to make... maybe not a bomber seat just yet though 😄
Glad you liked it. Here's a link to a bomber seat that requires fewer fancy tools: th-cam.com/video/MaZ_tdqPRAQ/w-d-xo.html Good luck with your projects.
Easy is relative. This is easy if your first name is Ron and last name is Covell. You are a master of metalcraft with skills to make the hard look easy. I can only marvel and look in awe at your work good sir.
A seat like that but modernized with leather cushions would be supercool for gaming desk chair. It would have to be shaped a bit differently, a bit more like a sports car seat.
Upset I missed You in Minnesota a while back. I was less than 5 miles away but taking lone care of My dying Mother (Who is till alive and She wins every time Ron) takes precedence always. I'm not working to care for Her, but I WILL OWN every one of Your videos some day. You are a true master workman and inspiring Sir.
Sorry I missed you, but I completely agree that family comes first! Note that I have a 'buy them all' package for video downloads (at a steeply discounted price) on my website.
Thank you so much! I'm pretty confident it will reach a million views, as several of my other video have. This new one is receiving over 2000 new views a day, so it may take about a year.
@@RonCovell That seat looks sweet and people that complain about it not being easy have no sort of creativity or challenge in their work. As you said, you can accomplish it with really simple tools. The fact that you didn't use them in the video didn't suprise me. If i hat such a nice shop i'd use its tools too. I see in this video a great vacation project for some stylish bomber chairs in my house :)
This is fantastic. I've been looking to make a seat for my go kart (I'm 6'11") but proper XXXL go-kart racing seats are eye-gougingly expensive ($200-$400). However, I do have a heap of scrap 1.6mm stainless sheet laying around.... This video helped a heap with the design method - so I'll give it a crack next weekend. Thanks!
Great, concise video, Ron, immediately got my subscription! For those commenting about too much tooling they lack, I think that the lap joint could also be made without a beader, yes? Hammered on a stepped form (steel on a wooden block), or even eliminated altogether, just fastening by rivet or spot weld a strip on both sides of the butt joint. As another commenter has written, the flared holes could be hammered on a wooden form, also. That oval punch and die sure does make it easy, though, as billed. Harbor Freight presses are so cheap, and you point out that a round set does not even require one. If people are desiring to make such a fine piece of work with nail clippers, hammer, and no skill at all, then they are on the wrong page.
Thank you so much for your thoughtful comments. Honestly, I am surprised that so many people have commented that I use 'expensive' tools in a video billed as 'Easy'. As you observe, at every point where I use an expensive tool, there are simpler, inexpensive tools that can accomplish the same task.
@@RonCovell pues, si quieres alcanzar en 'niveles de alegría' a tu altura de talento profesional, vas a tener que estar todo el día contento. Pero además deberás dormir y soñar con plena alegría. Salud para ti Ron Covell! Gracias!
@@RonCovell thank you a lot for your videos. I really like what you do. I do some car body work myself, mostly small body repairs. What you do with thin sheet metal is crazy level for me, it would be really awesome to be able to do at least some of it at some point.
I like how you comment on each video! Nice you do that. I bought a Miller 210DX CPS a few years ago and plan on making one of these chairs to replace my aging shop stool. I need to order the plans and a few videos I have seen on your site. But it leaves me wondering, what thickness/gauge do you prefer for each metal type? Does aluminum handle the weight OK? Is there a limit to how thick and thin you can go? Also, since I don’t yet have a beading machine I am thinking of cutting slits in the brake bent edging and using TIG to fill the gaps and file flush. Ever tried this or any thoughts? It should allow me to bend the strip more easily while retaining the strength. Lastly, which would you prefer for a heavy duty version, a fairly thick aluminum or a medium 304/316?
Thanks for watching, and commenting! You can make a durable seat using aluminum, mild steel, or stainless. The thickness depends on the usage you have in mind. Often the way a seat is mounted will give it a lot of additional strength - particularly if the top edge of the seat is connected to a structural member. For a seat that will get heavy use, and that is only supported on the base, I would bump up the material thickness. For aluminum, probably .080" would be good (2mm). For mild steel, 16-gauge (1.5mm) would be quite strong. You could probably go just a little thinner with stainless steel, but that material is very difficult to cut, so I don't use it much for products like seats. You certainly could bend the edge strip more easily if you made small cuts in it, but I really don't like to do it that way. Once you learn how to SHAPE metal, that's a much easier way to accomplish your goals, and it eliminates the need for LOTS of welding and grinding (or filing). The job will nearly always come out a lot better, too. If you have more detailed questions you can reach me by email - covell@cruzio.com
Glad you liked it! Yes, I made the edge strip on a bending brake. You can see a photo of the strip, before curving, as a 'window in window' at the 6-minute 8-second point in the video.
Great production values, xlnt topic. Any chance you are doing workshops for projects like this? If so, where and when? Most of us with simple tools do not have these simple tools. A facility like Thecrucible.org does have these and would be a great spot for a workshop. I'll check your website. Cheers!
Thanks so much for your comments! If you are near the Crucible, you must be in Northern California. I have only one workshop in California, but it's in Southern California - September 21 & 22. You can see details on my website - www.covell.biz Many people have commented on the fact that I used a lot of high-end tools in this video, and I eventually plan to make another video showing how to make a similar, but unique Bomber seat with truly simple tools!
@@RonCovell found the class listings. Will send a PM to discuss workshops @ Crucible. Also has a thought of expediting this, why not use perforated sheet goods instead of punching all the holes ? McNicols has a huge selection of materials in different thicknesses and hole layout..... Might open this project to a handful more people who are not prepared to purchase the die. here is what I was thinking www.mcnichols.com/perforated-metal/round-hole/aluminum-al-17340112?rbl=2669278197
While it is possible to cut off a strip of metal wider than 1-inch with hand shears, it is quite difficult. That's why I prefer rough cutting with a power shear, and making a precise finish cut with hand shears.
The seat in the video is 20 gauge, and it would require two strong mounts on the front edge, and two high on the back to be stable. If you are only mounting the seat on the bottom, I would suggest using 18 gauge.
@@RonCovell thanks, I'm busy with a volksrod and on a tight budget . already made the extension beam for the front axle. but thanks for your video sir. From South Africa.
Thanks for watching, and commenting. Your point is well taken. I may do a video that shows a similar project done with inexpensive tools. If you only make one bomber seat, buying the tools would not make sense, but if you have the tools, you will probably find many other projects you can do with them!
You probably could make the holes first if you wanted. A few of the processes would be more difficult that way - clamping the seat base to the table while bending the back, for example. Also, in my H-frame press, the part is too wide to fit between the columns, before the side bends are made.
Jakob Nordin - A lot of people have called me on using expensive tools when I claim they are simple, and I now realize my error. I am thinking seriously about making another video that shows how to make a similar seat with simpler, inexpensive tools. Trying to do it all with a hammer, screwdriver, and drill might be a little too challenging. To make anything from metal, you need to cut it, and that's nearly impossible with only the tools you listed. I'll keep thinking about what 'simple tools' means to different people.
Don’t get me wrong, your work is great and I have watched both seats beeing made without any intention of ever making anything even close to that piece of art. The vids are entertaining to watch, just don’t call those tools simple. Keep the vids coming and I will watch them.
maxbored - Many people have said the same thing, and you are right. I'm thinking seriously about making a new video that shows making a similar seat with REALLY BASIC tools!
@@RonCovell a shop tour of your shop would make a great video. It's always interesting to see shop layouts and work flow. Great videos thanks for sharing.
Make a seat the way the Russians make custom seats for each person who flies in the Soyuz: Pour a bunch of plaster in an old bathtub, sit your ass down in it until it hardens, then use it as a mold for a fiberglass seat. Done.
WOW! I wanna make a bomber seat now,.... checking my shed for simple tools,... spot welder - nope, metal roller - nope, hydraulic press with appropriate dies - nope metal air shear to make rough cuts - nope hand shear - check! step drill bit - check! sheet metal - nope! Wait a second.... what is a Bomber seat anyways?
Thanks for 'chiming-in'. Well, you already have more tools than some people, and I am planning a video that shows how to make a bomber seat with MUCH simpler tools than in the current video. Bomber seats were originally used in - wait for it - bomber aircraft. After the second world war, many returning servicemen built racing cars, and used surplus bomber seats in them to reduce weight. These days, a lot of people use seats of this type because they like the 'look' of them.
And subbed.. I don't have the tools done yet, but I am working my way to make something out of sheet stock. Making a fixture doesn't necessarily have to be all steel. Plywood and hardwood are great tools for banging aluminium. Working with 2mm stock is a bit heavy, but it's either that or having flimsy parts.
I'm completely on-board with using wooden tools and forms. I have only done a little with 2mm stock. It's harder to move, but like you say, it can be very durable!
Yes, a seat with a contoured bottom would be more comfortable, although some padding could accomplish the same goal. I'll keep your suggestion in mind as I plan my future videos!
German 88mm flak cannons: *Exists* 1930-1942 aircraft designers: *Oprah voice* “ You get Aluminum foil, You get aluminum foil, You all get a lifetime supply of aluminum foil.”
excellent video Ron, but you have the modest of the big men, this is not easy.. is complex a industrial procedure - excellent video - you explain it so good, that is encouriging to try. which are the thinkness of the metal? is inox ?
Ron, that was simply awesome and like a true craftsman you made it look easy however you have the one thing most of us don’t and that’s a life time’s experience. You look so comfortable working the metal and using the tools but at least you have given us a way to have a go without a lot of expensive equipment. Thanks and cheers, Stuart 🇦🇺
Thanks for watching, and commenting. Remember, there was a time when I did NOT have much experience, but I just kept plugging away at it, and now I can make some cool stuff, and I truly enjoy showing other people how they can do it, too!
Sounds like a great plan! I do have a blueprint for the seat that I sell for $20. Contact me via email if you'd like more information - covell@cruzio.com
Interesting, nice work, like most seem to say-aint got those Tools, that said, I can figure something out to get similar results. Hecl, I have two decks out back-stainless, off a couple of those street carts they sell for kids. Already Tapered so the form is there. Has rails except for the ends I cut off of one but the ends have to go for a seat. Folks, do the best you can with what you got. Learn-knowledge is Power. BTW, What the heck is a "Bombers Seat"? Can I use it in my Canoe?
Here in the US, many servicemen returning from the second world war built racing cars, and when they were looking for lightweight, inexpensive seats, they discovered a wealth of military surplus aircraft seats were available, so they were common on early racing cars. Nowadays it's rare to find an original Bomber seat, so many people make their own. I think it would be GREAT ina canoe!
@@RonCovell I knew it had to be something like that-bout it being from the .MIL. Interesting History tidbit. Not likely for the canoe=going to use the little plastic seat from those carts for that-wife back injury so it would give support, however those decks would make some nice Gaming chairs in that style. I'm from the Pinball Era but still game wit consoles now so...
@@RonCovell I do mrtal bmelting-casting differen items, some jewelry items. I have a homebuild smelter, I've seen smelter that cost Thousands and seen smelters made out of a pot, a hole in the ground and some charcoal briquettes. I own pieces made by Nativess in the original style using stones and fires on rocks to soften the metals. Where there's a will, so-to-speak. Someone wants it bad enough they wil not complain but figure out how to do the best they can with what they've got. ;)
That bending fixture may be just what I need for a project I'm working on involving laser-cut 1mm thick PET plastic. So, thanks for an interesting video.
You are a metal fabricating legend. Seriously, excellent work! Glad to see a more accessible bomber seat design out there. If you're still looking for ideas, would you consider showing us how to make a basic fuel tank?
Wow, just.. wow! Amazing how easy you make this look mister Covell. I enjoy metalworking a lot but thusfar sheetmetal hasn't been my friend. Thick steel plate or round and square stock I can sort of handle, but sheet.. difficult. One day I will definately give this seat a try. So very well explained. Thank you! Greetings from the Netherlands. Mark
Dear Ron Covell, the way you explain your projects is so inspiring for us who love metal shaping. I follow your work with deep respect for your experience and knowledge. Greatings from Germany.
true master you are. always make everything look so easy! the body buck work itself in your other videos is amazing, much less the actual shaping to put on them...
Ron, An outstanding piece of work! I really enjoyed getting to meet you in Detroit. Thanks for taking the time to talk with me and take a picture with me. All the best! Mike
So thats it. No padding or covering to be added? Looks very nice. Im really on the eve of becoming or shall we say, acquiring a bead roller for my bench. Fun or more. Who knows. Hopefully it does not get retired as fast as my 3 month old sax. Hmm must get that out the box and do some more. Dog hates it though. Do this seat in steel leaves you with the annoyances of stopping the thing from rusting. Galvanising it would ruin it. Whats your suggestion?
Most 'Bomber' seats are made from aluminum, like this one: th-cam.com/video/2PNl7QwURPs/w-d-xo.html That alleviates the issue with rusting. I made this one from steel because some people consider aluminum and 'exotic' material, and think they can't work with it. The truth is that aluminum is easier - for most projects.
I have no business in these comments, but the algorithm has been suggesting I watch more Ron Covell metal working videos. Ron, I know you're going to see this comment, because I just scrolled through the comments and gave up after noticing that you comment on EVERY, SINGLE, COMMENT. What a cool world we live in, when you have an absolute master at your fingertips. Gone are the days of washing the brushes of legendary artists, hoping for a nugget of wisdom. Thank god! For those who wish to access this bounty of information, it's right there waiting to be plucked from the vines. And surely they are thankful, and we all are, because like design, art is everywhere, so much so that it is often invisible and taken for granted, but necessary fuel for the mind and soul. Visually you remind me of my father. He is a brilliant artist, able to harness any medium, but absolutely intolerable. Your gentle kindness is absolutely endearing, your presentation of technique is so approachable, and the finished product is cleeaaan. Peace and love Ron, you absolutely magnificent bastard. All that being said, no one is perfect, and never meet your heroes.
Thank you for your very comprehensive comment! Your comment 'never meet your heroes' caught my interest. We'd probably get along OK if we met face to face.
I would like to see a video on how to do measuring for projects. Say you were making a dash panel, and the gauges had different diameters. And you want to keep the SAME RATIO of DISTANCES between them. Other than trial and error or placing each gauge on the metal and marking it, how would you calculate where your drill/punch holes would go?
Thanks for the idea. Perhaps I'll do a video on that at some point. Honestly, I do a lot of this work 'by eye', and I get pretty good results. You can see that in this video: th-cam.com/video/AdJlTLzwCmg/w-d-xo.html
Ron, wow I am very impressed, and it makes me want to make an aluminum simple bomber seat. But, it seems as if your audio description is at odds with the images. You say the seat width is 27" to allow for bends, but 3 + 2 3/4 + 13 1/2 + 2 3/4 + 3 = 25" not 27". You also say that you want 1" taper on each of the sides of the top. That would be 13.5 - 2 or 11.5". But you image leaning against the wall shows the middle section at the top as 4 + 4 or 8" not 11.5? What was the final dimensions used?
Lee - first of all, I'm glad you enjoyed this video, and looked at it with a discerning eye. It's always challenging to describe layout dimensions verbally, since there are many, many variables - such as the reference that dimensions are taken from, and the springback after bending. I do have a fully-dimensioned drawing for the seat pattern that I sell for $20. Email me at covell@cruzio.com if you want more information on that.
Thanks for watching, and for commenting. I am interested to know what was in the video that made it seem too difficult. I may do another video that simplifies the process, and your thoughts can help wit that!
@@RonCovell No the video was great and thorough! I'm just mainly woodworker and general do-it-yourself oriented man so the amount of tools and skills required surprised me ;) Just mezmerizing to watch that work!
@@RonCovell Generally it's just the lack of experience that makes something difficult, and there are no videos that can teach that, unfortunately. Still good to watch your expertise though!
Like he said, you can dimple sheets with an impact driver, as long as they're round. A press is a good thing to have in one's life though, so congrats!
I'm very glad you liked it! Here's the list: I use a Miller spot welder, a Miller MIG welder, Wiss hand shears, my bending fixture is shop-built, I use a Rotabroach annular cutter to make the 1/2-inch diameter holes, a Lazze bead rolling machine, a DeWalt cordless electric shear, Mittler Bros Oval Punch & Flare Dies, a Dake H-frame press, a Chicago bending brake, and a JS Tools Shrinker,
simple tools and easy is something i didnt see in the video.. your are a craftman with years of experience and make it look easy.
Thanks for watching, and for commenting. I suppose what is 'easy' is relative, but the biggest takeaway I hope people get from this video is that making precise, repeatable bends can be easy if you cobble together a simple fixture.
"next up, a nuclear fusion reactor made EASY!"
@@martinblank1484 lol im waiting for my easy-made perpetual motion machine first
They are simple tools. Simple doesn't mean cheap or readily owned. If you had those tools and this video, I reckon most people would be able to create something similar.
evilution Well...you can “own” something (all it takes is a little money), but to be able to use it effectively requires knowledge and experience.
A bomber seat would be something a Metal working 102 class would be able to do. I’d like to see some basic objects which someone could make within a week of starting metal shop.
excellent video and BEAUTIFUL results!!
Tony - what an honor for you to view, and to comment! Your channel is my all-time favorite, and I would certainly be open to a collaboration, should that ever fit your plans.
a collaborative work w ron would be just amazing...
@@philtmonx1446 1 year later, it happened!
My dreams were answered!
Can’t wait for you to finish this product
Firstly, I loved how clear this was, and Ron comes across as friendly. Really enjoyed watching. I don't know whether a beading tool and a shrinker/stretcher still counts as simple tools, but it was great to see a master at work. I've just made a little hole die and am suddenly overly enthusiastic about finding things to make... maybe not a bomber seat just yet though 😄
Glad you liked it. Here's a link to a bomber seat that requires fewer fancy tools:
th-cam.com/video/MaZ_tdqPRAQ/w-d-xo.html
Good luck with your projects.
Easy is relative. This is easy if your first name is Ron and last name is Covell. You are a master of metalcraft with skills to make the hard look easy. I can only marvel and look in awe at your work good sir.
Thanks for watching, and taking the time to comment!
I’m not a metal worker but I found this fascinating. A really good, well explained tutorial. Cheers. 👍🏻
Thank you so much!
A seat like that but modernized with leather cushions would be supercool for gaming desk chair. It would have to be shaped a bit differently, a bit more like a sports car seat.
I LIKE that idea!
Upset I missed You in Minnesota a while back. I was less than 5 miles away but taking lone care of My dying Mother (Who is till alive and She wins every time Ron) takes precedence always. I'm not working to care for Her, but I WILL OWN every one of Your videos some day. You are a true master workman and inspiring Sir.
Sorry I missed you, but I completely agree that family comes first!
Note that I have a 'buy them all' package for video downloads (at a steeply discounted price) on my website.
@@RonCovell Great option. A penny saved matters. Thank You !
Why does this not have a million views yet ?You are a wizard.
Thank you so much! I'm pretty confident it will reach a million views, as several of my other video have. This new one is receiving over 2000 new views a day, so it may take about a year.
You are a true master Ron. Thanks for the great content!
I'm very glad you enjoyed seeing this!
@@RonCovell That seat looks sweet and people that complain about it not being easy have no sort of creativity or challenge in their work. As you said, you can accomplish it with really simple tools. The fact that you didn't use them in the video didn't suprise me. If i hat such a nice shop i'd use its tools too. I see in this video a great vacation project for some stylish bomber chairs in my house :)
0:10 This is the first time I've seen someone downvote their own video.
But seriously - nice work! Makes me want to try metalworking myself
So glad you made this video for TH-cam. Keep it up!
Thanks! I do plan to keep uploading TH-cam videos.
Beautiful
Thank you! Cheers!
This is fantastic. I've been looking to make a seat for my go kart (I'm 6'11") but proper XXXL go-kart racing seats are eye-gougingly expensive ($200-$400). However, I do have a heap of scrap 1.6mm stainless sheet laying around.... This video helped a heap with the design method - so I'll give it a crack next weekend. Thanks!
Sounds like a great plan!
Very helpful video Ron. I cant wait to try this out. Absolutely love your work
Thanks!
You're the man Ron!
Thanks!
@@RonCovell - Thank you!
It looks better then recently created!!!)
Thank you Ron. Fantastic as always.
I'm very glad you enjoyed it!
Awesome project and video. Thanks for sharing it ron. Take care. Pete
I'm so glad you enjoyed it!
I have absolutely no plans to make this but it sure was fascinating to watch the process.
I'm very glad you liked it!
Exceptional!
I'm so glad you enjoyed this video!
Every person who likes to play with metal to Ron... We're not worthy! We're not worthy! Like Garth and Wayne to Alice cooper lol.
Hey - we all play with metal with our own skill-set, and expectations. As long as you're having fun - it's all good!
Great, concise video, Ron, immediately got my subscription! For those commenting about too much tooling they lack, I think that the lap joint could also be made without a beader, yes? Hammered on a stepped form (steel on a wooden block), or even eliminated altogether, just fastening by rivet or spot weld a strip on both sides of the butt joint. As another commenter has written, the flared holes could be hammered on a wooden form, also. That oval punch and die sure does make it easy, though, as billed. Harbor Freight presses are so cheap, and you point out that a round set does not even require one.
If people are desiring to make such a fine piece of work with nail clippers, hammer, and no skill at all, then they are on the wrong page.
Thank you so much for your thoughtful comments. Honestly, I am surprised that so many people have commented that I use 'expensive' tools in a video billed as 'Easy'. As you observe, at every point where I use an expensive tool, there are simpler, inexpensive tools that can accomplish the same task.
Eres un brujo jjjj super profesional !!!
Gracias por compartir tu genialidad!
Estoy muy contento de que disfrutes de mi trabajo y mis videos!
@@RonCovell pues, si quieres alcanzar en 'niveles de alegría' a tu altura de talento profesional, vas a tener que estar todo el día contento. Pero además deberás dormir y soñar con plena alegría.
Salud para ti Ron Covell!
Gracias!
Duermo y pienso mucho, ¡y tengo mucha alegría!
Gorgeous results- subscribed!
Thanks so much! 😊
This is amazing!
I'm very glad you enjoyed this video!
@@RonCovell thank you a lot for your videos. I really like what you do. I do some car body work myself, mostly small body repairs. What you do with thin sheet metal is crazy level for me, it would be really awesome to be able to do at least some of it at some point.
Very nice sir💐💐...
I appreciate your taking the time to watch the video, and comment on it!
Idk what people are saying this isn't easy, looks easy. of course you'll need *some* tools to do this, such as press.
Yes, and if the builder uses the ROUND Punch & Flare dies, a press is not needed at all!
I like how you comment on each video! Nice you do that. I bought a Miller 210DX CPS a few years ago and plan on making one of these chairs to replace my aging shop stool. I need to order the plans and a few videos I have seen on your site.
But it leaves me wondering, what thickness/gauge do you prefer for each metal type? Does aluminum handle the weight OK? Is there a limit to how thick and thin you can go?
Also, since I don’t yet have a beading machine I am thinking of cutting slits in the brake bent edging and using TIG to fill the gaps and file flush. Ever tried this or any thoughts? It should allow me to bend the strip more easily while retaining the strength.
Lastly, which would you prefer for a heavy duty version, a fairly thick aluminum or a medium 304/316?
Thanks for watching, and commenting! You can make a durable seat using aluminum, mild steel, or stainless. The thickness depends on the usage you have in mind. Often the way a seat is mounted will give it a lot of additional strength - particularly if the top edge of the seat is connected to a structural member.
For a seat that will get heavy use, and that is only supported on the base, I would bump up the material thickness. For aluminum, probably .080" would be good (2mm). For mild steel, 16-gauge (1.5mm) would be quite strong. You could probably go just a little thinner with stainless steel, but that material is very difficult to cut, so I don't use it much for products like seats.
You certainly could bend the edge strip more easily if you made small cuts in it, but I really don't like to do it that way. Once you learn how to SHAPE metal, that's a much easier way to accomplish your goals, and it eliminates the need for LOTS of welding and grinding (or filing). The job will nearly always come out a lot better, too.
If you have more detailed questions you can reach me by email - covell@cruzio.com
Very nice video Ron. I was wondering if you made that strip for the edge? By the way it was very nice to see you again at the Detroit Autorama.
Glad you liked it! Yes, I made the edge strip on a bending brake. You can see a photo of the strip, before curving, as a 'window in window' at the 6-minute 8-second point in the video.
I'm a woodworker and This is rocket science To me :0
Glad you liked it! I do a little woodworking in a few of my videos - you might like the dustpan series if you haven't seen it yet.
If this doesn't make you want to subscribe, I don't know what would.
Thanks, Eric! I hope to upload some new content soon.
Great production values, xlnt topic. Any chance you are doing workshops for projects like this? If so, where and when? Most of us with simple tools do not have these simple tools. A facility like Thecrucible.org does have these and would be a great spot for a workshop.
I'll check your website. Cheers!
Thanks so much for your comments! If you are near the Crucible, you must be in Northern California. I have only one workshop in California, but it's in Southern California - September 21 & 22. You can see details on my website - www.covell.biz
Many people have commented on the fact that I used a lot of high-end tools in this video, and I eventually plan to make another video showing how to make a similar, but unique Bomber seat with truly simple tools!
@@RonCovell found the class listings. Will send a PM to discuss workshops @ Crucible.
Also has a thought of expediting this, why not use perforated sheet goods instead of punching all the holes ? McNicols has a huge selection of materials in different thicknesses and hole layout..... Might open this project to a handful more people who are not prepared to purchase the die.
here is what I was thinking
www.mcnichols.com/perforated-metal/round-hole/aluminum-al-17340112?rbl=2669278197
Why is the rough cut with the electric shear required when finalizing with hand shears? why not do it with hand shears directly?
While it is possible to cut off a strip of metal wider than 1-inch with hand shears, it is quite difficult. That's why I prefer rough cutting with a power shear, and making a precise finish cut with hand shears.
@@RonCovell thank you, that makes sense to me!
Outstanding VID....NO B.S., let's do this shit.👍
Thanks, and I hope you DO it!
Мастер есть мастер!
Спасибо!
What gauge metal should I use for these? I have some 20 gauge laying around would that be thick enough
The seat in the video is 20 gauge, and it would require two strong mounts on the front edge, and two high on the back to be stable. If you are only mounting the seat on the bottom, I would suggest using 18 gauge.
@RonCovell awesome, thank you!
Hello! Tell as make on trucks wings from stainless steel ?
Stainless steel is a very tough material to work with, but I do enjoy the challenge. Perhaps I will do a stainless project in the future!
what thickness plate do you recommend
18-gauge (1 mm) steelhas a good balance of strength and workability.
@@RonCovell thanks, I'm busy with a volksrod and on a tight budget . already made the extension beam for the front axle. but thanks for your video sir. From South Africa.
what gauge material you recommend for a seat like this ?
18-gauge steel would be a good choice.
Thank you so much for sharing your knowledge, your a very good teacher ! the edge you put on The Hem?? do you have complete videos on that aspect?
OOPS the one with the wire in it
Cheese grater seat. One slip, and yer back's gone. lmao.
The sharp portion of the openings is on the outside, not the inside.
@@RonCovell yeah, i was just kiddin around lol.
Make a mailbox !
Hey - that's a cool idea - Thanks!
Nice handcraft. But for myself its much much cheaper when i buy a chair for maybe 1000€ than all these machines.
Thanks for watching, and commenting. Your point is well taken. I may do a video that shows a similar project done with inexpensive tools. If you only make one bomber seat, buying the tools would not make sense, but if you have the tools, you will probably find many other projects you can do with them!
I know right? you can probably find a pair of Kirkey KIR-41700V for less than 1 thou euro.
Why won't you never do the holes before you fold ؟ - I think it's easier and God knows best .
You probably could make the holes first if you wanted. A few of the processes would be more difficult that way - clamping the seat base to the table while bending the back, for example. Also, in my H-frame press, the part is too wide to fit between the columns, before the side bends are made.
@@RonCovell 👍😉
Simple tools are a hammer, skrewdriver and a drill just so you know. Nice vid anyway.
Jakob Nordin - A lot of people have called me on using expensive tools when I claim they are simple, and I now realize my error. I am thinking seriously about making another video that shows how to make a similar seat with simpler, inexpensive tools. Trying to do it all with a hammer, screwdriver, and drill might be a little too challenging. To make anything from metal, you need to cut it, and that's nearly impossible with only the tools you listed. I'll keep thinking about what 'simple tools' means to different people.
Don’t get me wrong, your work is great and I have watched both seats beeing made without any intention of ever making anything even close to that piece of art. The vids are entertaining to watch, just don’t call those tools simple. Keep the vids coming and I will watch them.
Thanks! For the record, I changed the description, so it no longer says the seat was made with simple tools.
"simple tools" says the guy with a shop full of metal working equipment. LOL
maxbored - Many people have said the same thing, and you are right. I'm thinking seriously about making a new video that shows making a similar seat with REALLY BASIC tools!
@@RonCovell I would be really, really interested in that!
@@RonCovell that can help me too
@@RonCovell a shop tour of your shop would make a great video. It's always interesting to see shop layouts and work flow. Great videos thanks for sharing.
Making a TH-cam video of making a Bomber Seat with REALLY basic tools is still on my 'to-do' list. Please be patient!
Make a seat the way the Russians make custom seats for each person who flies in the Soyuz: Pour a bunch of plaster in an old bathtub, sit your ass down in it until it hardens, then use it as a mold for a fiberglass seat.
Done.
Yes, there is more than one way to 'skin a cat'!
Mickey Bitsko ...I tried that but fell asleep now I'm stuck in the tub and my wife will not be home from vacation for another week.
@@blipco5 hope you didnt turn in your sleep.
I am a programmer. I got nothing to do with metal. But your videos makes me feel like I can give this a try. What a great teacher you are.
That is very high praise, indeed! I truly appreciate your interest, and I hope you DO give it a try!
WOW! I wanna make a bomber seat now,.... checking my shed for simple tools,...
spot welder - nope,
metal roller - nope,
hydraulic press with appropriate dies - nope
metal air shear to make rough cuts - nope
hand shear - check!
step drill bit - check!
sheet metal - nope!
Wait a second.... what is a Bomber seat anyways?
Thanks for 'chiming-in'. Well, you already have more tools than some people, and I am planning a video that shows how to make a bomber seat with MUCH simpler tools than in the current video.
Bomber seats were originally used in - wait for it - bomber aircraft. After the second world war, many returning servicemen built racing cars, and used surplus bomber seats in them to reduce weight. These days, a lot of people use seats of this type because they like the 'look' of them.
A solid relatively simple project Ron. Really shows what you can do when you put your mind to it. 👍👍
Thanks so much, Alan - your support means a lot to me!
Thanks Ron! I've always enjoyed watching your videos. They keep getting better and better!
Thank you - that means a lot to me!
And subbed..
I don't have the tools done yet, but I am working my way to make something out of sheet stock. Making a fixture doesn't necessarily have to be all steel. Plywood and hardwood are great tools for banging aluminium. Working with 2mm stock is a bit heavy, but it's either that or having flimsy parts.
I'm completely on-board with using wooden tools and forms. I have only done a little with 2mm stock. It's harder to move, but like you say, it can be very durable!
WOW! Nice work sir!
Thanks!
It looks awesome, and probably works just fine. But, the flat seat may be a little hard on the tukus. How about one with butt-cheek contours?
Yes, a seat with a contoured bottom would be more comfortable, although some padding could accomplish the same goal. I'll keep your suggestion in mind as I plan my future videos!
German 88mm flak cannons: *Exists*
1930-1942 aircraft designers:
*Oprah voice* “
You get Aluminum foil, You get aluminum foil, You all get a lifetime supply of aluminum foil.”
I mean, yeah. Its light as a feather but strong for the weight.
Thank you for share use your tech video, I would like to see both projects really.
I do plan to upload more videos in the near future!
@@RonCovell Waiting on fire 🙂
Wow, very nice! Thank you for sharing your knowledge. Maybe a video how to make an "aviator wingdesk" would be cool.
Thanks for 'chiming-in', and I think that would be a very cool project, indeed!
So much skill. Thanks for sharing this Ron. You continue to inspire.
Thanks Corsa - that means a lot to me!
I would have to hammer & dolly. And my seat (at best) would be in a janky rat rod. But, yeah, I could do that
Great - I hope you do!
That's so ridiculous how easy you make it look..... It's really not that easy but I'm willing to try it out now after seeing this video. 😁
Beautiful Craftsmanship right there !!! I've played with wood , leather and other mediums , now I think metal is my next challenge 👍🤣
I think the skills you have built with wood and leather will be an asset when you try metal!
@@RonCovell thanks Ron , it'll all help ..... But I understand it still takes years to master 👍😁😃
great job💪🍀👍 thanks for sharing
Thanks for 'chiming-in', and I'm glad you liked the video!
excellent video Ron, but you have the modest of the big men, this is not easy.. is complex a industrial procedure - excellent video - you explain it so good, that is encouriging to try. which are the thinkness of the metal? is inox ?
I'm very glad you enjoyed the video! For this demonstration, I used 20-gauge steel. For serious use, 18 or 19-gauge steel would be more durable.
Ron, that was simply awesome and like a true craftsman you made it look easy however you have the one thing most of us don’t and that’s a life time’s experience. You look so comfortable working the metal and using the tools but at least you have given us a way to have a go without a lot of expensive equipment. Thanks and cheers, Stuart 🇦🇺
Thanks for watching, and commenting. Remember, there was a time when I did NOT have much experience, but I just kept plugging away at it, and now I can make some cool stuff, and I truly enjoy showing other people how they can do it, too!
80% of the tools you used doesnt exist in my garage! But, beautiful chair!
Thanks for watching, and commenting. I'm getting closer to making a video that shows how to make a similar seat with REALLY basic tools.
I really like the look of that seat. I'm going to try to cut out the pieces I need with my powerplasma cutter.
Sounds like a great plan! I do have a blueprint for the seat that I sell for $20. Contact me via email if you'd like more information - covell@cruzio.com
Interesting, nice work, like most seem to say-aint got those Tools, that said, I can figure something out to get similar results. Hecl, I have two decks out back-stainless, off a couple of those street carts they sell for kids. Already Tapered so the form is there. Has rails except for the ends I cut off of one but the ends have to go for a seat. Folks, do the best you can with what you got. Learn-knowledge is Power. BTW, What the heck is a "Bombers Seat"? Can I use it in my Canoe?
I'm strongly considering doing another video where I do use inexpensive tools!
Here in the US, many servicemen returning from the second world war built racing cars, and when they were looking for lightweight, inexpensive seats, they discovered a wealth of military surplus aircraft seats were available, so they were common on early racing cars. Nowadays it's rare to find an original Bomber seat, so many people make their own. I think it would be GREAT ina canoe!
@@RonCovell I knew it had to be something like that-bout it being from the .MIL. Interesting History tidbit. Not likely for the canoe=going to use the little plastic seat from those carts for that-wife back injury so it would give support, however those decks would make some nice Gaming chairs in that style. I'm from the Pinball Era but still game wit consoles now so...
@@RonCovell I do mrtal bmelting-casting differen items, some jewelry items. I have a homebuild smelter, I've seen smelter that cost Thousands and seen smelters made out of a pot, a hole in the ground and some charcoal briquettes. I own pieces made by Nativess in the original style using stones and fires on rocks to soften the metals. Where there's a will, so-to-speak. Someone wants it bad enough they wil not complain but figure out how to do the best they can with what they've got. ;)
Very nice. I love this seat. 👍
Thank you for watching, and commenting!
From the thumbnail I thought it was a tiny seat for a scale model. im disappoint
Maybe you could make one from a thimble!
That bending fixture may be just what I need for a project I'm working on involving laser-cut 1mm thick PET plastic. So, thanks for an interesting video.
I hope it works - I don't do much with PET plastic.
You are a metal fabricating legend. Seriously, excellent work!
Glad to see a more accessible bomber seat design out there. If you're still looking for ideas, would you consider showing us how to make a basic fuel tank?
Thank you! I think a fuel tank would be a great project. I'll see if this might be a good future direction.
Wow, just.. wow! Amazing how easy you make this look mister Covell.
I enjoy metalworking a lot but thusfar sheetmetal hasn't been my friend. Thick steel plate or round and square stock I can sort of handle, but sheet.. difficult.
One day I will definately give this seat a try. So very well explained. Thank you!
Greetings from the Netherlands.
Mark
I'm very glad you liked the video, and I do hope you try your hand at it!
Super work and teaching. Thanks Ron!
Thank you so much!
Very tidy work, it's nice to hear you acknowledge that not everyone has your skills or facilities, without being condescending.
Thank you, and I do want to encourage every person who has an interest to try their hand at doing this work!
Dear Ron Covell, the way you explain your projects is so inspiring for us who love metal shaping. I follow your work with deep respect for your experience and knowledge. Greatings from Germany.
Tom - thank you so much! I'm sorry we didn't meet when I was in Germany last year. I hope to return!
true master you are. always make everything look so easy! the body buck work itself in your other videos is amazing, much less the actual shaping to put on them...
I'm very glad you have enjoyed my videos!
Your work is amazing, regards from Chile =)
Thank you so much!
Gorgeous seat. Great video. You could probably make some serious dough making these seats. I just don't have the time.
I'm glad you liked it! I don't do work for customers any more, so I can focus on my personal projects.
Ron, An outstanding piece of work! I really enjoyed getting to meet you in Detroit. Thanks for taking the time to talk with me and take a picture with me.
All the best!
Mike
Mike - glad you enjoyed the video. It was nice to talk with you at the Autorama!
Damn that is cool , wish I had got in to that for a career .. you are a great fabricator
Glad you liked it! Remember, even if metalworking is not your career, you can still do some fun projects as a hobby!
Thanks . going to try some of your ideas ... Build On
Awesome tutorial, what gauge steel are you using
So glad you liked it! I'm using 20-gauge steel for the demo, but it would be more durable with 18-gauge.
So thats it. No padding or covering to be added?
Looks very nice. Im really on the eve of becoming or shall we say, acquiring a bead roller for my bench. Fun or more. Who knows. Hopefully it does not get retired as fast as my 3 month old sax. Hmm must get that out the box and do some more. Dog hates it though.
Do this seat in steel leaves you with the annoyances of stopping the thing from rusting. Galvanising it would ruin it. Whats your suggestion?
Most 'Bomber' seats are made from aluminum, like this one:
th-cam.com/video/2PNl7QwURPs/w-d-xo.html
That alleviates the issue with rusting. I made this one from steel because some people consider aluminum and 'exotic' material, and think they can't work with it. The truth is that aluminum is easier - for most projects.
Of course you could add padding if you want. You have to decide which is more important - comfort, or style!
Glad I subscribed. I have no desire for a bomber seat, but I love your video. The seats are cool tho.
Thanks! I hope to post more videos in the near future.
Cool seat Ron ,by the way thanks for the kind words about my car at the Detroit Autorama...Don
Thanks, and I always like looking at great work!
would love to see a motorbike fairing being made like an old style cafe racer fairing.
That would be a cool project indeed. I will consider that for future videos!
I have no business in these comments, but the algorithm has been suggesting I watch more Ron Covell metal working videos.
Ron, I know you're going to see this comment, because I just scrolled through the comments and gave up after noticing that you comment on EVERY, SINGLE, COMMENT.
What a cool world we live in, when you have an absolute master at your fingertips.
Gone are the days of washing the brushes of legendary artists, hoping for a nugget of wisdom.
Thank god! For those who wish to access this bounty of information, it's right there waiting to be plucked from the vines.
And surely they are thankful, and we all are, because like design, art is everywhere, so much so that it is often invisible and taken for granted, but necessary fuel for the mind and soul.
Visually you remind me of my father. He is a brilliant artist, able to harness any medium, but absolutely intolerable.
Your gentle kindness is absolutely endearing, your presentation of technique is so approachable, and the finished product is cleeaaan.
Peace and love Ron, you absolutely magnificent bastard.
All that being said, no one is perfect, and never meet your heroes.
Thank you for your very comprehensive comment! Your comment 'never meet your heroes' caught my interest. We'd probably get along OK if we met face to face.
Can you do rally pedal and footrests please? For a range rover classic 👍 🚙 🇬🇧
I agree that would be an interesting project!
I would like to see a video on how to do measuring for projects. Say you were making a dash panel, and the gauges had different diameters. And you want to keep the SAME RATIO of DISTANCES between them. Other than trial and error or placing each gauge on the metal and marking it, how would you calculate where your drill/punch holes would go?
Thanks for the idea. Perhaps I'll do a video on that at some point. Honestly, I do a lot of this work 'by eye', and I get pretty good results. You can see that in this video:
th-cam.com/video/AdJlTLzwCmg/w-d-xo.html
Ron, wow I am very impressed, and it makes me want to make an aluminum simple bomber seat. But, it seems as if your audio description is at odds with the images. You say the seat width is 27" to allow for bends, but 3 + 2 3/4 + 13 1/2 + 2 3/4 + 3 = 25" not 27". You also say that you want 1" taper on each of the sides of the top. That would be 13.5 - 2 or 11.5". But you image leaning against the wall shows the middle section at the top as 4 + 4 or 8" not 11.5? What was the final dimensions used?
Lee - first of all, I'm glad you enjoyed this video, and looked at it with a discerning eye. It's always challenging to describe layout dimensions verbally, since there are many, many variables - such as the reference that dimensions are taken from, and the springback after bending. I do have a fully-dimensioned drawing for the seat pattern that I sell for $20. Email me at covell@cruzio.com if you want more information on that.
I look by picture: I do one. I see video: I will not do one
Thanks for watching, and for commenting. I am interested to know what was in the video that made it seem too difficult. I may do another video that simplifies the process, and your thoughts can help wit that!
@@RonCovell No the video was great and thorough! I'm just mainly woodworker and general do-it-yourself oriented man so the amount of tools and skills required surprised me ;) Just mezmerizing to watch that work!
@@RonCovell Generally it's just the lack of experience that makes something difficult, and there are no videos that can teach that, unfortunately. Still good to watch your expertise though!
Wow...that Seat looks soooo Complicated to make...you make it look Easy!!!
I'm very glad you like it!
Ron,
I love your use of fixtures for both of your bomber seat builds. You are truly inspiring. Another great video.
Thanks for watching, and commenting!
This imspired.me to go and get a hydraulic handlress.so i can dimple my car parts... Great stuff man 👍
Thanks!
Like he said, you can dimple sheets with an impact driver, as long as they're round. A press is a good thing to have in one's life though, so congrats!
Sweet! This looks awesome and doable.
Do this many dimple die holes not warp metal at all?
Glad you liked it! Actually, that staggered pattern of holes actually strengthens the metal.
You are very talented, there is absolutely no way anyone can replicate those seats.
Quite a few people have sent me photos of bomber seats they have built, inspired by my videos!
Ron, you are simply a wizard! I love watching your videos and picking up pointers here and there. Thanks for the great content!
I'm so glad you liked it - more to come!
Awesome stuff! what's the thickness of the cold-rolled sheet you're using?
Glad you liked it! I used 20-gauge for this demo. 18-gauge would make a more durable seat.
Wow amazing works! where could I contact we in case we might need some fab services in the future?
I'm very glad you liked it! You can reach me via email: covell@cruzio.com
Amazing video, top notch quality.Tools used list please????
I'm very glad you liked it! Here's the list: I use a Miller spot welder, a Miller MIG welder, Wiss hand shears, my bending fixture is shop-built, I use a Rotabroach annular cutter to make the 1/2-inch diameter holes, a Lazze bead rolling machine, a DeWalt cordless electric shear, Mittler Bros Oval Punch & Flare Dies, a Dake H-frame press, a Chicago bending brake, and a JS Tools Shrinker,
Awesome Ron.😊
Thanks!
How about another colaboration video with the ToT? Maybe a bit bigger scop for the ToT? Build a 3 wheeler? F1 gocart?
I'm certainly open to it! You might 'put a bug' in his ear, too!