This video provides an in-depth look at the production process of the SAMI Chain mulcher CM-1700. The process begins with designing and developing chain mulcher using SolidWorks.
The production process starts with laser cutting, which ensures precise and clean cuts for all components. Next, advanced bending machines shape the laser-cut parts with precision. Special wear-resistant Hardox® 500 Tuf steel is used to ensure longevity and performance for the toughest parts of the chain mulcher.
After preparing laser-cut and bent parts, welding creates key components of the chain mulcher. Pre-assembly ensures accuracy and efficiency in the subsequent robot welding process, guaranteeing consistent and high-quality welds for every part.
Once welded, components undergo CNC machining to ensure high precision and proper fit for bearings. Subsequently, all components undergo powder coating for a durable and high-quality finish.
Specialists execute the assembly process and ensure that each part fits perfectly. The SAMI Chain mulcher uses Bondioli & Pavesi gearboxes and PTO shafts for reliable and robust performance. The final step involves testing the movements and hydraulic functions for optimal performance.
This detailed journey demonstrates how SAMI manufactures the Heavy-Duty Chain mulcher CM-1700, combining advanced technology, high-quality materials, and expert development.
00:00:00 Intro
00:00:03 The production of Chain mulcher CM-1700
00:00:07 Design and development of chain mulcher in SolidWorks
00:00:13 SAMI products are all made of SSAB steel
00:00:35 Production of the chain mulchers starts with laser cutting
00:00:56 Bending machines give precise shape to laser-cut parts
00:01:05 Special wear resistant Hardox® 500 Tuf steel is used for the toughest parts of the chain mulcher
00:01:19 Laser-cut and bent parts are welded to create a key component of chain mulcher
00:01:31 For the robot welding process, the steel parts are being pre-assembled
00:01:46 Robot welding ensures consistent quality
00:01:56 The components are CNC machined after welding to ensure high precision and proper fit for bearings
00:02:17 All the components are powder coated
00:02:32 The chain mulcher is assembled by specialists
00:02:52 Bondioli & Pavesi gearboxes and PTO shafts
00:02:57 The final step of the assembly is testing the movements and hydraulic functions
00:03:03 The chain mulcher is ready for heavy duty work
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