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ElectroTest
Germany
เข้าร่วมเมื่อ 17 ก.ค. 2024
ElectroTest: I'm an electrician and have worked for several companies (design, installation, and maintenance). Now, I work for myself as an entrepreneur. At each site, I have to equipment and cables. Of course, there are regulatory documents and standarts, but in contentious situations, my test setup helps me. It allows me to make reliable and cost-effective decisions, which also increases the safety of electrical networks. On this channel, I will post videos testing wires, cables, circuit breakers, connections and other electrical equipment. Subscribe, and I hope you’ll find it interesting!
How many amps can a single 6 mm² wire withstand in the air? Heating H07V-K.
I am passing the electric current of 40-70A through the single 6mm² copper wire (H07V-K). The flexible wire is in the air. The video contains a temperature graph for each current. The ambient room temperature is 25°C. What is the maximum current at which you have used such a wire in practice?
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Will Wago 221-4 withstand 15 amps? Thermocouple & Thermal Imager.
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Will Wago 221-4 withstand 15 amps? Thermocouple & Thermal Imager.
Overcurrent causes the destruction of wire insulation. 1,5 mm² & 90A
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Overcurrent causes the destruction of wire insulation. 1,5 mm² & 90A
How lenght of wire is it? Becouse lenght = resit = temperture.
Should’ve kept going
From my experience, these crimped connectors are always the weakest (hottest) point, and thermal sight shows this. When currents are 100+A, I use only screw lug connectors and MCCB breakers.
Thank you for the comment. Actually, I have never had any emergency incidents with end ferrules. Indeed, some circuit breakers have quite reliable terminals. However, with a ferrules, the flexible wire is securely compressed and doesn't spread out. Where in the video do you see heating in this area? Which exact second? The wire near the terminals is cooler than in the middle at the end of each test. Perhaps you are confusing the color (the yellow color on the terminal inside the range, while the hottest spots are white or pinkish).
The maximum current is limited by the temperature of the insulator material (70° C for PVC), for a real world project, I'd keep it at 40 A max. Also the voltage drop must be accounted in long circuits
Thank you for your comment! Indeed, when calculating the parameters of a long cable, it is important to consider voltage drops to ensure that the electrical consumer (electrical device) receives voltage within the normal range. In some cases, even if the cable can handle a higher current (in terms of heating), it is necessary to choose a cable with a larger cross-section.
But how many amps can a single 6mm wire withstand in mayonnaise?
Thanks for comment! It's more interesting to place the wire in a Mojito cocktail.
It can handle thousands of amps. Just not for very long given the I²T function.
I agree. In the video, I tested a prolonged current with adequate insulation heating.
PVC material maximum 70'C operating temperature. So last measurement is over current. 60A maybe in cold environment, but first two are fine.
Thanks for the comment! I share your opinion. In my tests, I intentionally apply an overcurrent to better understand the dependencies between the parameters. Also, a short-term overcurrent is possible until the protective circuit breaker trips. Usually, I use flexible 6 mm² wires for assembling distribution boards with an input circuit breaker rated at 32 or 40A. With a 50A breaker overheating is more likely. More precise calculations are required, taking into account the number of other wires and the ambient temperature or inside box.
I am passing the electric current of 40-70A through the single 6mm² copper wire (H07V-K). The flexible wire is in the air. The video contains a temperature graph for each current. The ambient (room) temperature is 25°C. What is the maximum current at which you have used such a wire in practice?
Hi you load it with a varistor?
Hi, no. My test setup does not include varistors.
super video! try 50A :)
I am passing the electric current of 25A through the single 1.5mm² copper wire. This current exceeds the permissible continuous current rating. Noticeable heating of the insulation is observed. I have plotted the graph of the temperature increase. The ambient room temperature is 25°C.
Interesting video. If you have a multimeter measure the voltage drop across the wire.
a very specific test out of real circumstances but i was wondering how fast this happens. Takes longer then i thought.🙏🏾
Yes, these are the simplest conditions for the wire. I’m also surprised that the wire in the air heats up so slowly. I plan to test the heating of wires and cables in other conditions.
It would be interresting if more distance have any impact on the temperature.
Thanks for idea=)
Thank you, your channel is fantastic, love you videos really useful, will definitely be requiring my apprentice to watch all your videos as they brilliantly illustrate the regulations. It would be really interesting to see some other cables being tested low smoke, h07 ,silicone sy, ny,fp200 ,in there 3,4 and 5 core configuration. And if you are interested in doing requests at the moment I'm very curious to know what happens to the temperature of cables when expanding foam is used to Bury oval thinking in walls , I was going to do that myself if your fancy doing it for me I won't complain:-)
@joeatkin6600 Thank you, my friend! I’m doing this because I want to better understand electrical and physical processes. It’s really nice to hear that you’ll be showing these videos to your apprentice. I have to admit, every new format or genre takes time because I’ll also be doing it for the first time! I need to take care of the materials, script, and filming. I also start with trial tests to evaluate how accurately I can convey the information. Sometimes challenges arise that require solutions or additional expenses. You’ve sparked a few new ideas, and I’m already working on some of them!
I recently wired up a brewery lots and lots of adult sized circuits, , all the cabling was either as per the regulations or oversized, and I was genuinely surprised but when the place is going full Tilt how warm some of the cable trays get. It's all 90 degree cabling so I'm quite happy with it, but even an old hand like myself was genuinely surprised
the temperature of wago connector mainly was from the 1.5mm² wire
With a current of 10A, it’s almost unnoticeable, but with higher currents, you can see that there’s additional heating in the Wago.
Quite a lof cables have just 70 degrees Celsius insulation. Given a higher ambient temperature this could actually come quite close
Thank you for the comment. A single wire is more or less fine, but in a cable, the heating will be significantly higher.
@@ElectroTest_1 Not only in cable, but also with multiple wires together. It can dissipate heat better but also copper is overall closer together. For proper wire sizing you also need to take into account these values.
It would be interesting to see wago 221 with 2,5mm2 solid wire and 23 amps, that is 1,4 times nominal of 16A MCB. This is most realistic and nominal use for wago in power sockets distribution.
still wouldn't use this for anything permanent above couple amps
Some people eh you give them all the data all the proof and yet they shun away and keep making inferior connections. I find it funny how half of european electrical installations are solely build with Wagos yet you see no complaints. The other half is old installations that predate Wagos.
@alouisschafer7212 I service equipment that can be up 50-60 years old, I've seen failed plastics (though modern ones are better in general), even good plastics in bad conditions deteriorate, and can lose tension in case, that is why I won't trust any of these for kw+ loads, they just make no sense to me whatsoever for someone who wants a quick install and doesn't care what happens in 3, 5 or 8 years, sure, these are awesome
In the US, 15A fuses are common; in Europe, 16A are common. In England even 32A but the plugs have fuses. The volts don't matter.
Thanks for comment!
tell that to poor ohm's law.
and now the same Test with an old 1 Screw Luster Terminal and some 1.5mm Copper Wires .. just für Fun
Thanks, good idea!
Since these wagos are rated for 32A and 450V why did you not test those? That would have been a much more meaningful test.
I will conduct tests at different currents to better understand the temperatures the contacts heat up to. Yes, it’s likely that Wago can handle 32A (it won’t melt, but it will heat up significantly). In my opinion, most electricians use it with currents of 10-20A and want to be sure that the heating temperature will be negligible.
it explains pretty nice why 1.5mm² is rated with 16 Amp fuse.
For a single wire in the air, 16A is definitely suitable. But for a cable with a load on 2 or 3 cores, it’s not certain. There are other conditions.
@@ElectroTest_1right. More like 13 Amps. (Or if not applicable then 10 Amps). But seems like if it's the only cable loaded at 16 Amps installed in air and not tied or bound with many other cables then it _should_ be fine anyway. Yes, electricity is a very complex thematic.
"Will Wago 221-4 withstand 15 amps?" - Given they are rated for 30 amps, I would certainly hope so.
Thanks for the comment) I also hope that they can withstand 30A)
given that youtube has video evidence of them running 100 A, they surely will....
This model of connector is rated to work in ambient temperatures (85c) that exceed the operating temperature of most standard PVC cables (75c). They are rated to carry fully current continuously under such ambient temperatures and will rise to 105c. The specs are published by Wago in their datasheets. The insulation on standard PVC wiring will have failed at 105c with a very high probability of push-through. Even wiring that permits 90c will be on fire before the connectors show signs of distress.
Thanks for specification data and your opinion! I would like to test the connection at higher temperatures.
I think you've done a good job of presenting multiple relevant data points under clear and well-defined test conditions. However, I really don't see what the point is to doing this sort of test for WAGOs this late in the game. There are already many, many (many) other videos out there where people have already shown the same thing over and over again. You're not really contributing anything new to the discussion. Since you're showing the temperature of the wires, it would have been good to actually tell us exactly what gauge of wire you're using. Also, an in-circuit ammeter is usually a bit more precise and reliable than the clamp kind (though probably not a big deal for this particular test). In any case, I think it is worth noting here (as with many others I've seen) that the temperature of the WAGO was basically the same (or less) than the _temperature of the wires_ the whole time. The reasonable conclusion is the wiring can take the current, the connector can take it too.
Thank you for the detailed comment. I do the tests primarily to reduce debates about the heating of different connections under various conditions. Of course, for this I will need to conduct many tests. This is one of the main focuses of my channel. Regarding the ammeter - my test setup includes a more accurate one. I look first at the main ammeter, current clamps are for duplication. Yes, under these conditions the wire and clamp performed well. In the first comment, I mentioned that the wire is 1.5 mm².
In household 1.5sqr mm is for lightning. I wonder how 2.5sqr mm would look like. The copper would suck quite more heat out of the connection.
I agree. Wago-221-4 can also connect 2.5 and 4mm2. The heating should be significantly lower!
Not so sure about the use in households...as far as I can tell, pretty much everything in our relatively new (2009) house is based on 1.5mm2.
@rolandrohde Of course, you can use 1.5 mm² for sockets. In this case, the load on the cable must not exceed the allowable limit, and it should be protected by an appropriate circuit breaker.
@@ElectroTest_1 well yeah...circuit breakers are all 16A here.
@rolandrohde According to the European standard, this is acceptable but on the edge. In addition, it is necessary to consider the specific situation.
Wow. 20 degrees above ambient. You've really rocked the scientific community with your autoranging Temu imager.
Thank you for the comment. In the left video, the sensor is connected inside the Wago and touches the contact plate. The temperature there indeed reached 42-43 degrees. However, the external temperature of the plastic (what the thermal imager measures) is lower - around 36 degrees! That is, the difference between the internal and external temperatures in these conditions is about 7 degrees.
Why? Do you think wago 221 would be certified for use (or even manufacture) within EU and bear the CE mark if it couldn't withstand nominal current loads?
At least in US, there is an annoying distrust of wago’s. Glad to see stuff like this.
Not everyone trusts certificates. Besides, it is interesting to know how different parameters affect heating.
@@stazeII And I don't get it why, because the commonly used wire nuts are such a pain to use correctly, and also if you have to change the wiring, all your cables are messed up.... Especially DIY people should use Wago as IMHO they are easier to change and easier to use correctly.... Now I sit back and wait for the hate comments of the wire nut fanboys....
@ cause we’re stupidly stubborn sometimes. Cause “I had to use wire nuts, so should these damn kids”. And yeah, would think properly using wago (easy) is better than a poorly used wire nut.
@@stazeII yeah, cos they fear that the springs clamping force would be the culprit of their shacks burning down :) but horribly twisted solid core wire with a cone spring will be safer :D
I am running the 15A current through 1.5 mm² copper wires, connected with the Wago 221-413 connector. I measure different temperatures: internal and external of Wago, wire temperatures. The room temperature is 25 ° С. I have shown a graph of the temperature increase. Guys, what do you think about this video format? Would you like to see the next full tests without acceleration?
ac or dc how many volts
You should do 2 more tests on 2.5 wire and 4 wire and see if you get the same temps with 16 amperes.
@kevin_huber_at alternative current
a cable containing real copper may be able to withstand this, but Chinese cables with something that could be copper probably not... I have the opportunity to compare a cable 40 years old and today, and the old one is tougher, stiffer, and by a lot.
Maybe. I ordered a wire from China, I will check the difference between them when I have more time.
Thanks Brother
Thanks brother too:)
push 30A now plz
Ok, I already have such the video. Please leave your comment. th-cam.com/users/shortsLExwIpDoLH4
Excellent!
Thank you! It inspires me!
Do the same test, inside a wall
Good idea! I'll think about how to implement it. Maybe you can suggest something?
@ElectroTest_1 Just put it inside fully closed electrical box (small one). 60c is limit for pvc insulation. (id say around 15A in that scenario)
I am passing the electric current of 20A through the single 1.5mm² copper wire. Noticeable heating of the insulation is observed. I have plotted the graph of the temperature increase. The ambient room temperature is 25°C.
thanks for the detailed description, very interesting!
it would be interesting to see the temperature with 16 to 20amps. That's the max amp those would experience with a 16a type C breaker.
Thank you for the idea! These videos are in progress :). I also plan to run currents of 25 and 32 amps through 2.5mm² wire connections. What do you think, to what temperature will it heat up?
@@ElectroTest_1 I think a single 2,5mm² wire will not heat up to the melting point even with 32amps. I think it will top out around 70° Celsius. Could you try the tests with a 3G1,5 and a 3G2,5 cable? We would need two of the three cables under load to simulate real conditions in an real electrical circuit :)
@0commentarygaming I measure two temperatures of the connector-inside and outside. The temperature inside is quite high, but the temperature of the plastic under normal currents is not sufficient to cause melting. You mentioned 70 degrees. Do you mean the external temperature of the plastic? The specification includes a parameter for the temperature of continuous use, up to 105 degrees. In my opinion, this specifically refers to the external temperature of the plastic. This means the manufacturer allows fairly significant long-term heating. I haven't had time to conduct tests with 32A yet. I think the inside temperature will be around 80-100 degrees, while the outside temperature will range from 70 to 85 degrees.
@@ElectroTest_1 With 70 degrees I meant the 2,5mm² wire itself with 32A, measured outside on the insulation. For the Connector I think you are right with 80 to 100 inside, and 70 to 85 outside. It is interesting to see that the inside connector temperature is quite higher than the wire itself. Do you think that's because the plastic case is acting like a insulation and is lowering the heat dissipation?
@0commentarygaming I’ve noticed that too. In my opinion, the reason is entirely different. Wago 221 model is practical, convenient, and quite reliable. However, the connection is not perfect. I took the connector apart. The wire is clamped on both sides at two points. Unfortunately, the contact area is small. This is where additional heating occurs. Surprisingly, it’s minimal! (5-15 degrees).
Very very well made video, I wish it gets popular, its very informative
Thank you for the comment! I’m an electrician, and I enjoy doing research and sharing my findings with others.
I am running a 10A current through 1.5 mm² copper wires, connected with a Wago 221-413 connector. Slight heating of the connector is observed. The room temperature is 25 ° С. I have shown a graph of the temperature increase.
this is what a german electrician say use wago in his specification and you have no problems!
Thank you for the comment! I also use Wago. I'm curious how they will heat up under higher currents and with other types of wires.
mmmmm wondedr what that smells like
The smell of burnt insulation is very sharp, and it makes you want to cough afterward.
I am passing the electric current of 90A through the 1.5mm² copper wire. This is an overcurrent, it is approximately 4-5 times greater than the allowable current for this wire. It is visible how overheating and destruction of insulation occur.
I am passing the electric current of 15A through the single 2.5mm² copper wire. This current is below the permissible current. Slight heating of the insulation is observed. I have shown a graph of the temperature increase. The room temperature was 25 ° С.
Single wire in air - what about in a cable with current in L +N ??
Thanks for the good idea! I think the wires in a cable will heat up significantly more. I’m interested in making such a video soon. (full-screen video)
Testing MCB 16A. Hager MCN116. Three points are visible on the graph curve C. Before each test, I waited 15 minutes for the circuit breaker to cool down. The room temperature was 25 °С.
I am passing the electric current of 15A through the single 1.5mm² copper wire. This current is below the permissible current. Slight heating of the insulation is observed. I have shown a graph of the temperature increase. The room temperature was 25 ° С.
Testing MCB 16A. Hager MCN116. Three points are visible on the graph curve C. Before each test, I waited 15 minutes for the circuit breaker to cool down. The room temperature was 25 °С.
I am passing the electric current of 10A through the single 1.5mm² copper wire. This current is below the permissible current. Slight heating of the insulation is observed. I have shown a graph of the temperature increase. The room temperature was 25 ° С.
I am passing the electric current of 30A through the single 1.5mm² copper wire. This is an overcurrent, It is visible how heating of insulation occur. I showed a graph of the temperature increase. The room temperature was 25 °С.
Very interesting, could you do the same for a 3G1.5mm² cable? On L and N 30a current, I am curious if it will melt the insulation.
Ай ду май морнинг эксерсайс эври дэй!)))))))))))
Thanks for watching!