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TheOkayestEngineer
United States
เข้าร่วมเมื่อ 28 พ.ค. 2024
Join me as I take on the ultimate DIY challenge-building an experimental kit helicopter, the XE 290 by Composite FX, right in my basement. This channel is all about engineering, problem-solving, and figuring things out as I go.
From detailed walkthroughs and technical insights to creative solutions and unexpected challenges, I’ll share every step of the journey to (hopefully) take flight. Whether you’re an aviation enthusiast, a fellow maker, or just curious about what it takes to build a helicopter at home, there’s something here for you.
Let’s engineer something amazing (or okay enough) together!
@theokayestengineer on all social media
contact@theokayestengineer.com
From detailed walkthroughs and technical insights to creative solutions and unexpected challenges, I’ll share every step of the journey to (hopefully) take flight. Whether you’re an aviation enthusiast, a fellow maker, or just curious about what it takes to build a helicopter at home, there’s something here for you.
Let’s engineer something amazing (or okay enough) together!
@theokayestengineer on all social media
contact@theokayestengineer.com
Building a DIY Basement Paint Booth (And Saving My Marriage)
In this episode of The Okayest Engineer, we’re tackling a critical home workshop upgrade-building a DIY basement paint booth. The goal? Safely evacuating paint fumes out of the house so they don’t end up in our furnace and getting pumped throughout the house (and making my wife extremely unhappy in the process).
From framing the booth to setting up proper ventilation, I’ll walk you through the entire build step by step. If you’re working on your own indoor projects and want to keep both your air quality and your relationships intact, this setup might inspire you!
Don’t forget to subscribe for more updates on the build of my Composite FX XE 290 experimental kit helicopter and other creative problem-solving adventures. Let’s make painting indoors safer and a little more peaceful!
Music from #Uppbeat (free for Creators!):
uppbeat.io/t/swoop/throng
License code: FJ4608GDTKIJEHT0
uppbeat.io/t/andrey-rossi/seize-the-day
License code: J2FOYHL78I1CEZPB
From framing the booth to setting up proper ventilation, I’ll walk you through the entire build step by step. If you’re working on your own indoor projects and want to keep both your air quality and your relationships intact, this setup might inspire you!
Don’t forget to subscribe for more updates on the build of my Composite FX XE 290 experimental kit helicopter and other creative problem-solving adventures. Let’s make painting indoors safer and a little more peaceful!
Music from #Uppbeat (free for Creators!):
uppbeat.io/t/swoop/throng
License code: FJ4608GDTKIJEHT0
uppbeat.io/t/andrey-rossi/seize-the-day
License code: J2FOYHL78I1CEZPB
มุมมอง: 2 085
วีดีโอ
Basement Kit Helicopter Build Ep. 2 Making a Custom Carbon Fiber Seat (1 of 4)
มุมมอง 5K21 ชั่วโมงที่ผ่านมา
Welcome back to The Okayest Engineer! In this episode, we’re diving into the first part of an exciting series where we design and build a custom carbon fiber seat for my Composite FX XE 290 experimental kit helicopter. This video focuses on the plug-making process, where we take the seat from concept to reality by designing it in CAD, CNC machining the shape out of foam, and prepping it for a f...
1000 Subs from the FIRST upload!
มุมมอง 421วันที่ผ่านมา
Thank you all for helping the okayest engineer reach 1,000 subscribers! 🚁🙌 In this short update, I celebrate this milestone with you and share an exciting teaser about the new 3D scanner I purchased-opening up incredible possibilities for future content! Plus, get a sneak peek at my next big project: a custom carbon fiber seat. Stick around for more fun, engineering experiments, and of course, ...
Basement Kit Helicopter Build Ep. 1 Composite FX Mosquito XE 290
มุมมอง 24K14 วันที่ผ่านมา
Welcome to The Okayest Engineer-my brand-new TH-cam channel where I'll be taking you step-by-step through the build of my Composite FX XE 290 experimental kit helicopter! In this first episode, the excitement begins as the fuselage arrives, and we officially kick off the journey from basement to (hopefully) the skies. This channel will follow every twist, turn, and upgrade as I piece together t...
Even with some help, getting a mostly assembled fuselage back upstairs will likely be impossible... Any and all assembly should be performed in the garage. 💯
@@R1j0hn there is a whole lot more to this story than just assembling the helicopter… some extremely significant modifications are going to be made and all that has to be fabricated. Even if I have to completely tear the entire heli down to get it out piece by piece, that’ll probably only account for 1% of the total amount of effort. Plan A is to go out the egress opening with both windows removed. She will come out… and the more painful it is, the more fun it’ll be to watch haha. Joke is on me. :)
Would be nice to get a yt short with more details about why you are doing this and your background. I get the impression that you are an engineer by the channel name. I also get the impression that you have a helicopter pilot license when you described the different models. I also get the impression you might be a pilot because of the helicopter in the video.
@@kfrdubber I can definitely throw something together to answer these questions, and others that have been asked.
This is awesome. and GO BUCKS!
Very cool 😎
Yeh dude love this, I build vw split bus and love choppers, will be watching going forward from Australia :)
All that plastic makes me think of Dexter ;) Great work!!
@@DemopVWgarage did you catch the Dexter reference in the fist thumbnail?
Train hard. I was ina helicopter crash that broke my back and crushed spinal cord. It left me disabled for life because a pilot fucked up.
@@drewapple9681 extremely sorry to hear about that! I constantly think about the massive impact it would have on my family should something happen to me. I can only imagine what you’ve gone, and continue to go through.
Turbun😂
@@witnessnz Turbin… tomato…. Engineers don’t do letters. I’m definitely not the Okayest at English. But I will continue to say “turbin” right or wrong 😎
@ very good my man, you do you… looking forward to the build tubuns and all :)
Nice videos, but please normalize the audio. Sometimes I can barely hear you and sometimes I have to lower the volume because the music's too loud
@@dotanberger1025 I really appreciate the feedback. I’m still very green at this whole making videos thing. I think a dedicated mic is going to help a lot. I’ll do my best to make all this better going forward.
Cover your window with plastic and painters tape. Or it will turn into a rainbow paint chip. Ask me how i know 😅 Obviously still allow it to open and close
@@thieltech1 I was already practicing the “I thought we needed a privacy window” speech….
Huge
Dig a ramp at your basement window and exit that way. Can't move the machine up stares . Ramp and larger basement access - Have fun th-cam.com/video/fRp2uAYWa_A/w-d-xo.html
you should have run the video in reverse. it would have been cool to see the smoke inter the basement window.
Opportunity missed for sure. Next time haha
There are four forms of drag acting on a helicopter: profile drag, induced drag, parasite drag, and marital drag.
@@1994beigecamry the last one is most significant!
Do you plan on putting a filter over the fan? I’m no expert but I’d guess if you paint a lot you might make a mess outside
@@simononeill7175 I think I’m going to divert the flow down into the grass… and deal with the consequences later…
So, can you grow enough potatoes in there to keep you alive for 4 years?
Is that a thing?!?! lol. If something bad enough happens where I need to live off 4 years of potatoes I’d rather it just take me out haha
@TheOkayestEngineer It was an attempt to reference the plot of "The Martian". BTW I'm loving the project so far. 👍
@ that went way over my head… I’m so bad at movie references. Glad you’re enjoying the channel! It’s comments like these that make me more motivated than ever to make even better content! Thanks!
I like to see the Freedom Factory merch!! He is a legend!
@@188steve2 my goal is to fly with Cleet and Roman Atwood when this thing is finished! They both seem like super stand up dudes! To be a part of one of Cleets Crown Vic races would be unreal! Let’s make it happen!!!
tape some thin strips of some sort to the walls of the tent to prevent it from sucking in like that,and when i made my moms garage in to a paintbooth i used a car radiator fan in the window like you do sort of,,only thing,,,i stained the outside of the house with car paint and had to repaint my moms entire home as a punishment,,,
@@flightace1 I was slightly worried about that… might have to come up with something that diverts the air through a complex path in an attempt to get the heavier particles (paint) out. Thanks for the heads up! Really appreciate it!
@@TheOkayestEngineer well leasson learned i have not done that again in 35 years,,a tunnel for dog agillity comes to mind,,,you know that type thats collapsable spiral steel thing covered in nylon,,one or two of those outside the window might get you to safe distance from the wall,,
@@TheOkayestEngineer get some disposable paper cartridge filters and put them in front of the box fan, it'll save you loads of trouble after. just make sure you seal it so the air has to pass through the filter
Nicely done! The Cardboard aided design was nice. I was thinking we were going to get a 3D printed/Carbon version but instead we got a killer smoke show.
Fair assumption! lol. But now that we have the booth, we can make more carbon things :)
Well at least the neighbours care enough to make the call
Looking forward for more!!!
You deserve a lot more subs…..
I think we will get there! I’m honestly shocked by the traction so far… but I’d love to keep this thing going!!
That seat is looking pretty cool already, you may want to make a quick duct tape mold of your but to see if it will fit in the foam seat.
Ahhh… that’s a great idea! I couldn’t figure out a quick and dirty way to check and this is perfect!
@@TheOkayestEngineer yall have me laughing my azz off!!! keep up the good work.
I am doing the same thing using my 5 axis cnc router for my custom car body parts. I also had trouble with the best glue to use . I ended up using the expansion spray foam from a spray can. Spray on foam and then spread over foam surface with plastic blade. Once fam collapses down, place the next layer of foam board on top with some weights. Foam paste sets up within a few hours and is ready to machine without clogging cutter.
Have you tried gorilla glue? After a little more research that seems to be what most people are using. Your suggestion also sounds promising!
Ive been looking into the Cicare 8 helicopter kit. I'll be watching this series to see how building a helicopter in the experimental category looks like.
I like the Cicare 8! Just make sure you are comfortable with the state of any company that you are buying a kit from. Ideally you can continue to get spare parts for years to come. I’m not sure which 2 place I want to build next. Maybe design my own 🤔
Love the sweater ! Go buckeyes!
Its a different path than what your going down, but if you don't need the seat to fit different passengers, custom formed race car seats are gonna be lighter and dramatically more comfortable than just about anything else. Essentially you sit on a garbage bag in your desired seating position and someone pours expanding foam in. Over an hour or so it will expand to perfectly cradle your body. From there you make the mold and the actual Carbon seat molded to your body specifically. Here is a video with the general idea. th-cam.com/video/VTGELArtLVE/w-d-xo.htmlsi=k3j0yFpFZ8szCpqL
Thanks for the info! I’ll look into this a little more and add it to the “short list” of future projects haha.
great to see someone building a helicopter. could wait to see you fly it and keep on flying it. i would have loved to build one myself.
There is almost zero experimental helicopter content on TH-cam. I hope to change that :) thanks for following along!
@ 11:20 - just literally use toothpicks at an angle...this will pin the parts together...and keep from making bigger holes. If they're too small, you can use bamboo skewers. VERY CHEAP and effective. We use them to fix our planes all the time with huge dynamic loads...yours just needs to be statically strong enough to not lift edges while you're putting down the fiber glass.
Definitely would have been a more simple solution. There will absolutely be additional opportunities to try it out! haha
Okay, since you know the process...any way you'd decide to make some more HELI parts, like the horizontal stabs that you passed on (unless I misunderstood your first video) - then you could make an Ducted Fan for the heli's tail rotor!!! That would be AMAZING!
Very nice! Build it Cali!!!
Im curious.. do you have a private rotorcraft license? I'm aware your mosquito is experimental, but do you have any flight time as PIC? This is going to be an interesting build and I'm looking forward to your videos. Im currently pursuing my rotorcraft PPL and they're tough, but fun to fly.. it's like trying to stand on a ball without falling off.
I have 3 hours of instruction in an R22. I have hundreds if not thousands of hours flying RC Heli's and FPV drones. I'd consider myself pretty good. That being said, I was extremely humbled on my first rotorcraft lesson. By the end of my second hour I was hovering comfortably but my feet were struggling.. you don't use those dumb things while flying RC stuff. I will have my PPL before flying my Mosquito!
Great seat!!! Make a mold and produce them. I'll be your first costumer !!! Id love one for my lil bird.
It’s already in the works… ;)
Huge!
Might enlist you for some airplane chairs… 😂 Fantastic work, man. I hope my next project allows for some work with composites.
I might have two sizes for you to choose from…. Haha
Cool video I might have to steal your idea for my rv3. Where did you find the cad file of your seat. Btw for cam toolpads I recommend fusion360
The file is called “seat with rails.stp” check grabcad.
👍 what could go ‘wrong’ …… nothing ….. good job 👍😎👍
I can’t think of a single thing! Thanks!
Instead of fiberglassing the mold you could also use bilge (epoxy) paint after fairing it with epoxy fairing compound…to create a had surface and use release wax on that surface before laying down the carbon fiber…
@@jmalte4702 I’m definitely new to all this. If I understand you correctly, I could have forgone the plug and went straight to the mold using bilge. I won’t spoil the next few videos but I’ll keep that in mind going forward.
@ yes, when I did a mold for a fiberglass job I used the pink foam as the base, using TotalBoat fairing compound to get a nice smooth surface and than used epoxy bilge paint to create a hard wear surface. Adding release wax to that bilge paint surface and you can take parts directly off the mold.. just remember to have slight release angles everywhere to help with the part release…
I build tooling and make small FRP parts for a living. There’s a fine balance between material selection for your molds and how much time it’ll take to end up with a usable mold/plug. You could have used a high density tooling foam instead of the pink foam and skipped the plug making all together and milled a “direct mold” However tooling foam is way more $$ compared to the pink foam but you have to consider the amount of labor it takes to get the pink foam “ready” to pull a part. A sheet of 10-15lb density tooling foam is going to be about 2-300$ per sheet of 1” and the cost goes up quickly for higher density foam. I deal with this dilemma often in my shop between spending money up front on tooling material to save me labor on mold/plug prep. MDF wood has always been my go to for making direct molds that I can pull parts directly from because MDF is very cheap yet it has the density required to layup parts directly on it however MDF is porous and you can’t pull vacuum on it for resin infusion so I only use it for hand laminated parts. I’ve done alot of testing using marine grade expanded PVC and it’s been working great for direct molds in my shop. A sheet of 3/4” XPVC cost me $189 which is more than MDF at about $60 but, it’s not porus and it’s about 30lb density which is plenty for pulling direct molds also when it’s epoxy glued together it will never break apart. I could babble on for days about this stuff but one last suggestion. Hawkeye Industries makes a full line of primers and surfaces for tooling work called Duratec. They make a product called StyroSafe that is specifically designed for surfacing low density foam molds/plugs like the pink foam you’re using. They also make high build surfacing primers that can be polished to a high gloss finish that you can then simply pull molds directly off the primer surface. 👍🏼
@boatcrafterscollective I really appreciate the input! I struggle with the fact that I’ll probably only ever make 1 part with this mold… it’s already an insanely labor intensive and expensive process for one part as is. This seat project was more for me to learn the process than to actually produce a good part or do what made “senses” for making a one off part. If the channel gets bigger I might consider trying different methods to keep things interesting. Right now I have a bunch of excess material that I’ll probably end up using and then switch to the ones you suggested. Thanks again!
I hope you have sat in it before getting to far along. It looks great, but if it doesn't fit YOU...
You’ll have to follow along to find out…….
“Fail Fast Mentality”….. You’d be a good engineer to work for. There’s a time to be methodical and calculating, but in a new challenge sometimes you just have to do it to understand the real scope and challenges and with a few adaptations on the fly you can meet the end result you were looking for once you see it wasn’t as bad as you thought it was!
You got it! It’s impossible to know what you don’t know until you fail… And to be completely honest, this seat project was more about learning the process than actually producing a good part (there are faster, cheaper, and easier ways to make a seat). And there is only so much research you can do before you need to just jump in and figure it out. That’s what this whole channel/build is about.
I build rc places and use foam a lot. Spray glue always lets go. My favorite glue is gorilla white expanding glue or the clear
@@georgel5308 I’m about to start another plug. I’ll try the gorilla glue this time. Thanks!
@@TheOkayestEngineer spray both sides with water before applying the glue
I'm a noob. Just like you. Let's all learn 😊
Stoked! I am going to follow this series all the way!
Let’s go!! Hope to keep it exciting for you!
This is amazing, can't wait for future videos! Keep it up!
Thanks!!
@@TheOkayestEngineer The peanut gallery is waiting and warming up!
im surprised this channel doesnt already have more subs lol
I’m shocked I have as many subs as I do! Haha!! Glad you like it
Great job! I’m so excited to follow this series of videos 👍🏼
Hope you enjoy it!
@ It was super! Looking forward to the next! 😊👍🏼
Building a Helicopter Seat while wearing a Cleetus hat, nice 😊
@@jamesbramlett5407 I’m determined to fly with him and Roman Atwood. And make it to a cars and choppers!