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watching mould making is like watching paint dry , its not exactly very exciting , that is until you try making your own. here are a few pointers if you new to the world of composites and mold making 00:00 - Start 03:13 - gelcoat is go 05:24 - we have a problem 10:14 - false alarm , good to go 15:04 - lets layup

new front spindles for the golf the original hub/spindle used a smaller CV joint which just isnt up to the task , changing to a bigger CV requires a bigger bearing. ill be using the same hubs as the rears in part two the lower control arm will be made 00:00 - the issues 02:41 - CAD work 07:44 - lets weld and grind and weld and weld

the audi TT rear swing arms are alot of effort and time to get them fitting and working properly , so i just made my own using mk5 golf spindles 00:00 - Start , the problem 01:49 - lets do some CAD drawing 05:34 - Fabrication station

00:00 - no more TT 00:46 - engine hoist 01:17 - need some clamps 01:53 - hoist fab 03:34 - engine out the TT 03:58 -rear suspension out 04:39 - plug for front valance 18:12 - plug sanding 32:23 - parting plane 40:32 - wheel well cut out for haldex 41:55 - rear trailing arm teaser

how i made my almost-finished tube bender that i will be using to do the bends on the roll-cage for the golf 0:00 intro 5:46 casting the die 10:32 cnc G10 for the die 12:02 casting brass 17:00 paint and finish

00:00 - mould or scan ? 01:55 - scan 05:26 - draw in solidworks 12:47 - glue materials and cnc 23:38 - pva 27:18 - wax 28:40 - materials prep 32:06 - layup and vac bag 35:22 - release from mould 36:23 - sand and paint

00:00 -plug prep 01:49 - parting flange 04:17 - wax on , wax off 04:55 - PVA apply 06:23 - Gel coat 10:14 - mould layup 15:05 - mould wash 15:28 - trim and sand

why would you install a rusty old bent rear panel into a project car ?

Its time to see what exactly did i buy and how bad it is

follow me on my journey to buying my mk1 golf that will have a long list of mods done to it on the way in this episode its picking it up and driving 1200 kms with some drama on the way 0:00 intro, who i am 2:29 what did i just buy 4:06 go collect 6:31 start welding A frame 9:37 test drive 10:44 the long drive home 13:28 blowout 14:09 at home