We're thrilled to unveil our latest innovation in pharmaceutical manufacturing -
our advanced liquid vial filling line. Engineered to streamline production while ensuring precision and reliability, our system is equipped to handle vials of varying sizes, ranging from as small as 2ml to as large as 250ml, catering to a diverse range of pharmaceutical products.
A Closer Look at Our Process:
Automated Infeed Turn-Table:
Our process commences with an automated infeed turntable, where a gentle pusher guides vials and bottles onto the conveyor belt. This automated system facilitates a seamless transition of containers into the filling line, minimizing manual intervention and ensuring a steady flow of production.
Peristaltic Pump Filling:
At the heart of our operation lies the peristaltic pump filling system, renowned for its precision and reliability. This innovative technology allows for the accurate and consistent filling of vials and bottles with liquid medication. Customizable settings ensure that each container receives the exact dosage required, regardless of its size.
In-process Check Weighing:
Quality assurance is paramount in pharmaceutical manufacturing. To guarantee the precise dosage of medication in each vial, we employ an in-process check weighing system. Every container undergoes careful scrutiny to ensure compliance with predetermined weight specifications, maintaining product integrity and safety.
Intelligent System Activation:
Efficiency is ingrained in every phase of our process. Our intelligent system activation protocol ensures that resources are utilized optimally. When vials are absent, the system remains inactive, conserving energy and minimizing downtime until production resumes.
Pick and Drop Mechanism:
Precision is fundamental to our process. Our pick and drop mechanism halts vials and bottles with surgical precision, facilitating seamless handling and precise control over the filling process. This meticulous approach minimizes errors and ensures uniformity in every filled vial.
Rejection System for Quality Control:
In our pursuit of perfection, no detail is overlooked. Our rejection system swiftly identifies and removes any vials or bottles that do not meet quality standards, maintaining the integrity of the final product. Quality control is not just a process - it's a commitment to excellence.
Dynamic Stopping Mechanism:
Adaptability is key to operational efficiency. Our dynamic stopping mechanism adjusts seamlessly to the presence or absence of vials and bottles, optimizing resource utilization and maximizing productivity without compromising on quality.
Cap Sealing with Sterilized Caps:
The final step in our process is the cap sealing machine, equipped with pre-sterilized caps to ensure product safety and integrity. Each vial or bottle is sealed with precision, safeguarding its contents and preserving their efficacy.
Rejection Tray for Uncapped Products:
Despite our stringent quality control measures, occasional deviations may occur. Any uncapped vials or bottles are diverted to the rejection tray for further inspection, ensuring that only products meeting our exacting standards proceed to the next stage of production.
Collection Tray for Accepted Products:
As the journey concludes, accepted vials and bottles are carefully collected in the designated tray, ready for packaging and distribution. Each container represents the culmination of our commitment to excellence and innovation in pharmaceutical manufacturing.
Benefits of Our Filling Line
Efficiency: The automated system speeds up the production process, allowing us to meet large orders within tight deadlines.
Precision: Advanced technology ensures accurate filling and capping, reducing waste and enhancing product quality.
Versatility: Our line accommodates a wide range of vial sizes, making it suitable for various liquid products.
In every step of our liquid vial filling process, from inception to distribution, we prioritize quality, efficiency, and precision. Join us as we continue to push the boundaries of pharmaceutical manufacturing, setting new standards of excellence and innovation in the industry.
For more information, please contact us or visit our facility to witness our advanced filling line
INDIA
FACTORY
3185, Snowbell House, Royal Industrial Hub, Kaman Bhiwandi Road, Poman, Vasai (E) Dist. Palghar, 401208.
OFFICE
Snowbell Machines Pvt. Ltd Express zone, 1006, 10th Floor, "B" Wing, OFF Western Express Highway, Malad East, Mumbai 400097
USA
Snowbell Machines US INC 15 Corporate Place South Suite 9, Piscataway NJ 08854, USA
GET IN TOUCH
022 48255883
info@snowbellmachines.com
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