Metal Matters
Metal Matters
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DIY Metal 3D Printing - Success
Here we go again..
Development of a DIY metal 3D printer, printing 316 stainless steel. This project aims to establish a cost effective opensource metal 3d printing platform.
Subscribe for future developments & announcements.
BMAC: www.buymeacoffee.com/metalmatters
Music:
Librarian - I Hope We Can Live On The Moon Someday
soundcloud.com/bythelibrarian
References:
"Monitoring of Welding Using Laser Diodes"
www.researchgate.net/publication/224830820_Monitoring_of_Welding_Using_Laser_Diodes"
Operating the pulsed laser diode SPL LL90"
dammedia.osram.info/media/resource/hires/osram-dam-2496583/Operating%20the%20pulsed%20laser%20diode%20SPL%20LL90_3.pdf
Les' Lab - Alternative avalanche based pulsed laser driver
(Files available in the description):
th-cam.com/video/3-htF8Jrixo/w-d-xo.html
"Experimental and Simulation Analysis of the Evolution of Residual Stress Due to Expansion via CMAS Infiltration in Thermal Barrier Coatings"
www.mdpi.com/2079-6412/11/10/1148
Diode laser pumped Nd:YAG laser:
www.leybold-shop.com/physics/physics-experiments/optics/photonics/solid-state-laser/diode-laser-pumped-nd-yag-laser/vp5-8-6-2.html
"Implementation of a diode-pumped Nd:YAG laser with quick-change output couplers for high-beam quality 1064 or 532 nm wavelength generation"
link.springer.com/article/10.1134/S1054660X09060012
"Minimalistic FW for Processing GCode commands to xy2-100 protocol and control peripheral devices using a Teensy board."
github.com/opengalvo/OPAL
"Review on volumetric energy density: influence on morphology and mechanical properties of Ti6Al4V manufactured via laser powder bed fusion"
link.springer.com/article/10.1007/s40964-022-00328-0
"Selective laser melting (SLM) of AISI 316L-impact of laser power, layer thickness, and hatch spacing on roughness, density, and microhardness at constant input energy density"
link.springer.com/article/10.1007/s00170-020-05510-8
"Process Optimization and Microstructure Analysis to Understand Laser Powder Bed Fusion of 316L Stainless Steel "
www.mdpi.com/2075-4701/11/5/832
มุมมอง: 253 085

วีดีโอ

DED Metal 3D Printer - Round 2
มุมมอง 62K2 ปีที่แล้ว
Looks like we're starting over.. Development of a DIY metal 3D printer, printing 316 stainless steel. This project aims to establish a cost effective opensource metal 3d printing platform. Subscribe for future developments & announcements. BMAC: www.buymeacoffee.com/metalmatters Laser Safety Goggles: www.edmundoptics.com/p/mi1-lasershield-safety-goggles/41391/ Artwork/Music: HOME - Moire Fringe...
The End Of Metal Tracks - DIY Metal 3D Printing
มุมมอง 195K2 ปีที่แล้ว
Development of a DIY metal 3D printer, printing 316 stainless steel. This project aims to establish a cost effective opensource metal 3d printing platform. Subscribe for future developments & announcements. BMAC: www.buymeacoffee.com/metalmatters Artwork/Music: HOME - Puzzle soundcloud.com/home-2001 Papers referenced: "Effects of sulfur concentration and Marangoni convection on melt-pool format...
SLM Metal 3D Printer - Update | Metal Matters
มุมมอง 17K2 ปีที่แล้ว
Development of a DIY metal 3D printer, printing 316 stainless steel. This project aims to establish a cost effective opensource metal 3d printing platform. Subscribe for future developments & announcements. BMAC: www.buymeacoffee.com/metalmatters Videos referenced: TheBackyardScientist - "200 Watt car mounted laser!" th-cam.com/video/WAI7Lu4UFi4/w-d-xo.html metal 3D hero - "SLM 3d printer for T...
Experimenting with wire based metal 3D printing | Metal Matters
มุมมอง 36K3 ปีที่แล้ว
Development of a DIY metal 3D printer, printing 316 stainless steel. This project aims to establish a cost effective opensource metal 3d printing platform. Subscribe for future developments & announcements. BMAC: www.buymeacoffee.com/metalmatters Papers referenced: "Additive manufacturing using fine wire-based laser metal deposition": sci-hub.se/downloads/2020-07-26/35/shaikh2019.pdf#lBB4...
Rounding off the previous progress update | Metal Matters
มุมมอง 7K3 ปีที่แล้ว
Short update. It's been quite a while since I've been able to put down any metal, limited as it is. I'm aiming to have a video out in the next couple of weeks but there are still a couple of loose ends to take care of before tackling anything more substantial. I'll discuss those in the next video.
DIY Metal 3D Printer - Progress | Metal Matters
มุมมอง 58K3 ปีที่แล้ว
Hello everyone. Long time no update. Things have been progressing steadily with the printer but I have been busy with life outside of TH-cam hence the lack of videos. I've decided to break this next update down into two parts as there is a lot of content to cover and we are well overdue for an update. With that said, I will be transitioning to full time work on this project in next couple of we...
Metal 3D Printing - An Update | Metal Matters
มุมมอง 130K3 ปีที่แล้ว
Development of an i3 based metal 3D printing platform, printing 316 stainless steel. This project aims to establish a cost effective opensource metal 3d printing platform. Subscribe for future developments & announcements. CAD files pending development. Total build cost estimated to be around $1500 USD. Laser Profiler Software: www.opticsforhire.com/laserprofilemeasurement-opensource/
DIY 3D Metal Printing is becoming a reality | Metal Matters
มุมมอง 39K3 ปีที่แล้ว
Preliminary testing of an i3 based 3D metal printing platform, printing 316 stainless steel. This project aims to establish a cost effective opensource metal 3d printing platform. Subscribe for future developments & announcements. Forum to be released within the coming weeks. CAD files pending development. Total build cost estimated to be around $1500 USD.
Steps towards cost effective metal 3D printing in the home | Metal Matters
มุมมอง 116K4 ปีที่แล้ว
Steps towards cost effective metal 3D printing in the home | Metal Matters
Metal Matters SLM X1 3D Metal Printer
มุมมอง 9K4 ปีที่แล้ว
Metal Matters SLM X1 3D Metal Printer

ความคิดเห็น

  • @mlrobotics-v8k
    @mlrobotics-v8k 4 ชั่วโมงที่ผ่านมา

    your channel underrated af bro

  • @grarmak
    @grarmak วันที่ผ่านมา

    Nice work bro

  • @cromer777
    @cromer777 2 วันที่ผ่านมา

    btw why not use something like plasma torch without gas flow to melt steel dust and use it as 3d printing?

  • @Michael-Humphrey
    @Michael-Humphrey 3 วันที่ผ่านมา

    its a crime against humanity for you to not upload more !!!!

  • @stgsux
    @stgsux 3 วันที่ผ่านมา

    glad the project is still alive!

  • @PCBWay
    @PCBWay 4 วันที่ผ่านมา

    Love your content SO MUCH! Welcome BACK & Do more uploads pls 🔥

  • @jonathanbazemore256
    @jonathanbazemore256 6 วันที่ผ่านมา

    Excellent work! I didn't see if this was covered by the other comments, but did you consider a post-print kiln fusing step, followed by annealing? I think that's fairly common with industrial SMS 3d printers, and is not considered 'welshing'.

    • @metalmatters
      @metalmatters 6 วันที่ผ่านมา

      I have considered it but not yet followed through. I think the prints are too compromised as it currently stands.

  • @berg_
    @berg_ 7 วันที่ผ่านมา

    Please do not do what Micronics did and sell out to Formlabs. We need this!!

  • @rickym7380
    @rickym7380 8 วันที่ผ่านมา

    Ohh thx for comments back yt

  • @AlanThomas1
    @AlanThomas1 9 วันที่ผ่านมา

    i have absolutely zero idea wtf you're talking about for most of this video, but I like it

  • @FranciscoMontilla1
    @FranciscoMontilla1 9 วันที่ผ่านมา

    Te falta compactar el polvo metálico cada vez que agregas una capa. Necesitas usar un rodillo justo después de la espátula.... Saludos

  • @mark6302
    @mark6302 9 วันที่ผ่านมา

    holy crap :0

  • @NicksStuff
    @NicksStuff 10 วันที่ผ่านมา

    Seeing your cubes, I thought you were years away from a decent benchy. Turns out you weren't...maybe we'll see a video showing massive progress earlier than expected

  • @tannernewton8543
    @tannernewton8543 13 วันที่ผ่านมา

    Hahaha "Hidden feature"

  • @bankruptsee
    @bankruptsee 14 วันที่ผ่านมา

    Ar lower would be cool to see. And durability testing

  • @jacobriches5771
    @jacobriches5771 14 วันที่ผ่านมา

    Congratulations on this huge achievement! I am sure you are doing lots of test prints, if I could put forward a recommendation it would be a stator for a brushless electric motor

  • @everybot-it
    @everybot-it 18 วันที่ผ่านมา

    Naive question: maybe I totally misunderstood that part, but why didn't you motor-control the 3 lasers for a perfect overlap?

    • @metalmatters
      @metalmatters 17 วันที่ผ่านมา

      That could've been another approach, but adding 9 positioning motors to the head and requiring a stable picture for processing would've made the system much more complex.

  • @austinallen4470
    @austinallen4470 19 วันที่ผ่านมา

    I didn't understand any of this. I loved it. Gonna watch it until I start to understand. LOL

  • @suicidequad
    @suicidequad 22 วันที่ผ่านมา

    dope to see what i could do if i put 1,000,000,000 hours in

  • @megauberduber
    @megauberduber 22 วันที่ผ่านมา

    This is unbelievable

  • @Minimaster84
    @Minimaster84 23 วันที่ผ่านมา

    May old printer could be starting point for IDEX, not COREXY but very interesting anyway!

  • @mrburns366
    @mrburns366 23 วันที่ผ่านมา

    It would be cool if you could use an electrode of some sort instead of a laser.. sort of how they do EDM with the rod

  • @Morehangouts
    @Morehangouts 24 วันที่ผ่านมา

    How do we get in contact with you? I think I can send you a raycus source!

    • @metalmatters
      @metalmatters 24 วันที่ผ่านมา

      If you go to my about page my email is listed there. Thanks!

  • @michaelmcwilliams5403
    @michaelmcwilliams5403 25 วันที่ผ่านมา

    Amazing work for a home gamer. If you can get that density up you have really opened doors.

  • @johncaldwell9842
    @johncaldwell9842 25 วันที่ผ่านมา

    It's funny, I understood almost nothing you said or did, but I couldn't quit watching.

  • @johncaldwell9842
    @johncaldwell9842 25 วันที่ผ่านมา

    You should be working for Musk.

  • @johncaldwell9842
    @johncaldwell9842 25 วันที่ผ่านมา

    Way, way, way above my head. I think you are working at genius level.

  • @endostatica1405
    @endostatica1405 25 วันที่ผ่านมา

    What metals have you tested this system with?

    • @metalmatters
      @metalmatters 25 วันที่ผ่านมา

      Just stainless. I'm not planning to venture far beyond the more stable metals.

    • @endostatica1405
      @endostatica1405 25 วันที่ผ่านมา

      @ Thank you :D

  • @waltergillmore1125
    @waltergillmore1125 26 วันที่ผ่านมา

    he went. he levelled up. he returned more awesome! nice one mate! you flushing the weld area with argon, ever try helium? do you have flux powdered in with the stainless powder?

    • @metalmatters
      @metalmatters 26 วันที่ผ่านมา

      Helium is a bit too rich for my tastes. No flux mixed with the powder, think the residue would potentially cause problems.

    • @waltergillmore1125
      @waltergillmore1125 26 วันที่ผ่านมา

      @@metalmatters that it is. lol

  • @krezii
    @krezii 28 วันที่ผ่านมา

    this is some real life mad scientist $#!T

  • @IsmailErkan-ue1rn
    @IsmailErkan-ue1rn หลายเดือนก่อน

    Even if the results look good, there are two main problems at cladding powder, surface tension and powder oxidation. cladding powder that has been exposed to oxidation is main problem. try a protective chamber with oxygen-free atmospheric gases. secondary try to reduce heat tension by heating up your platform to more than 800 K. Thirdly, it would be advantageous to pre-sieve your colloidal powder, of course under inert gas. 🤐It is much easy to clad with powder fractions above 50µm

  • @IsmailErkan-ue1rn
    @IsmailErkan-ue1rn หลายเดือนก่อน

    everything remind me very much of a publication "development of a hollow laser beam for micromachining" by E. Demirci in Advanced Optical Technologies long time ago. cool work, keep on!

  • @TheColorsInGreyLife
    @TheColorsInGreyLife หลายเดือนก่อน

    Hey! Love the video its amazing, have you considered using electromagnetic field inductive heating in a vacuum combined with individual area conductive current spot/area welding in conjunction with the laser welding process? It would allow for you to force the powder to be compressed and heated slightly with the electromagnetic field source added in from a single above area head, that can be moved around and have the laser still heat the powder, but also have side mounted coils to improve localization off this effect to the powder bed. With a conductive wire pulse, like tungsten, to hit areas (like types of tig welding without argon) when the laser fires creating a lower voltage and amp total to help weld both spots and areas together. Especially when you add the electromagnetic field effect to induce a control of the current flow through the given material. It can help create "rivers" of heat but it can also create "lakes" that dissipate outwards quickly like an "exploding capacitor" but it's actually much more controlled than that. It will also get rid of spatter and any lack of density as it forces total welding to occur like forge welding when you heat it up and compress it/hit it. Which, the vacuum helps, but the magnetic field and heat convinced with current, forces nonmagnetic material to pool up and become energized by other electromagnetic fields and is less resistant to electricity flow which concentrates adhesion and fusion to micron sized crystal areas. Because of their small size, cooling them is done similarity to "tack" welding sheet metal. Corner to corner one side to the other, alternating with a middle pass, too, to let heat dissipate outwards to colder areas. To be conducted away, like top left to bottom right, to middle, to top right then bottom left, back to the in-between is the middle and outer edges, then back to the outer edges to start again. Allowing for a cooled argon to come into the vacuum chamber, then be vacuumed out and recompressed (to cut costs on argon but not electricity lol) then cooled with a heat exchanger when it comes out into the vacuum chamber. A regular air conditioner works pretty well, truthfully. This allows for the powder to fuse exceptionally well and allows for it to be quenched and tempered all in one go, making it stronger and more consolidated into not just a 100% density, but a fully formed piece. It will work with aluminum alloys and other non-ferromagnetic metals, even ceramics, too. 😁 hope it helps you. It's one of my design ideas I have on my xenonreality TH-cam channel.

    • @metalmatters
      @metalmatters 29 วันที่ผ่านมา

      Not really. At the moment things are biased towards developing the minimum viable product. Once it gets into the hands of a few more people, then we can explore what else is possible.

    • @TheColorsInGreyLife
      @TheColorsInGreyLife 29 วันที่ผ่านมา

      @@metalmatters alright 😁👍 thanks for replying to me, I really appreciate it. Keep up the great work. If it helps out what I wrote before, just let me know & include my name in it for that at least

  • @chemicalvamp
    @chemicalvamp หลายเดือนก่อน

    This is so impressive. Your passion project is much better than mine!

  • @AshleyMillsTube
    @AshleyMillsTube หลายเดือนก่อน

    Wow, that's amazing, how do you stay motivated?

  • @antonioteixeira7670
    @antonioteixeira7670 หลายเดือนก่อน

    Me working on additive manufacturing on a PhD thinking i understand somethings and this guy building lasers in his garage 💀 Wild mate! Continue the incredible job!

  • @jamesmalouf4034
    @jamesmalouf4034 หลายเดือนก่อน

    Could you print me a certain safety switch?

  • @russtuff
    @russtuff หลายเดือนก่อน

    Hot damn this is some incredible work.

  • @lukedare-white3131
    @lukedare-white3131 หลายเดือนก่อน

    I'm so very very glad you're not dead, and that you'd been working on it this whole time! I think about your older videos a lot, and I'm sure this one will be the same despite much of it going over my head. Great work!

  • @1kreature
    @1kreature หลายเดือนก่อน

    I've only seen two professional machines but both had a counter-rotating roller as their spreader. Not sure how they handle metal sticking up though but I suspect they handle it by not letting it happen. Either algorithmic or otherwise.

  • @DesterCalibra
    @DesterCalibra หลายเดือนก่อน

    Just think about it. If you do something like this and you face an obstacle, there is no TH-cam, no reddit, no hidden forum posts. You have no help. You have to figure it out. Amazing - and I feel so stupid now, this is a whole different level.

  • @SkermiebroTech
    @SkermiebroTech หลายเดือนก่อน

    It seems like you have a software issue... You aren't using FUSION 360 😂

  • @urekh
    @urekh หลายเดือนก่อน

    please dont follow in the steps of micron sls, stay open!

  • @kronicali24
    @kronicali24 หลายเดือนก่อน

    see you in a few years

  • @notapplicable7292
    @notapplicable7292 หลายเดือนก่อน

    Man, this is what I want to be one day. Incredibly knowledgeable and capable across a wide range of engineering disciplines.

  • @michaelcarnasciali1311
    @michaelcarnasciali1311 หลายเดือนก่อน

    herb grinder?

  • @freerideshuttle
    @freerideshuttle หลายเดือนก่อน

    I just stopped to find pleasantly that your research is having success. At the end of the video, I saw that you where using Argon (if I'm not mistaken). What about using nitrogen? 17 years ago I was an operator on a laser cutting machine, and I do remember that all the laser diode part was cleaned with fresh gas flow that same gas that got out through the nozzle. I know the process is totally different, but for your first machine, the one with the triangular laser beams pattern, I think you could try even different nozzles. Maybe a chromium plated copper nozzle would do the trick as an non stick tip? However I love this series, and the ammount of work you've put into it.

  • @Valjettnamn
    @Valjettnamn หลายเดือนก่อน

    epic !!!!!!

  • @TrashGnome
    @TrashGnome หลายเดือนก่อน

    Wow! Keep up the good work!

  • @theowainwright7406
    @theowainwright7406 หลายเดือนก่อน

    The weed grinder heatsink is peak hacksmithing