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Metal Matters
New Zealand
เข้าร่วมเมื่อ 9 พ.ย. 2020
Metal 3D printing has long been a technology reserved for the commercial sector. Come with me as we the explore the possibilities additive metal manufacturing at home for a fraction of the cost.
Support me at: www.buymeacoffee.com/metalmatters
Support me at: www.buymeacoffee.com/metalmatters
DIY Metal 3D Printing - Success
Here we go again..
Development of a DIY metal 3D printer, printing 316 stainless steel. This project aims to establish a cost effective opensource metal 3d printing platform.
Subscribe for future developments & announcements.
BMAC: www.buymeacoffee.com/metalmatters
Music:
Librarian - I Hope We Can Live On The Moon Someday
soundcloud.com/bythelibrarian
References:
"Monitoring of Welding Using Laser Diodes"
www.researchgate.net/publication/224830820_Monitoring_of_Welding_Using_Laser_Diodes"
Operating the pulsed laser diode SPL LL90"
dammedia.osram.info/media/resource/hires/osram-dam-2496583/Operating%20the%20pulsed%20laser%20diode%20SPL%20LL90_3.pdf
Les' Lab - Alternative avalanche based pulsed laser driver
(Files available in the description):
th-cam.com/video/3-htF8Jrixo/w-d-xo.html
"Experimental and Simulation Analysis of the Evolution of Residual Stress Due to Expansion via CMAS Infiltration in Thermal Barrier Coatings"
www.mdpi.com/2079-6412/11/10/1148
Diode laser pumped Nd:YAG laser:
www.leybold-shop.com/physics/physics-experiments/optics/photonics/solid-state-laser/diode-laser-pumped-nd-yag-laser/vp5-8-6-2.html
"Implementation of a diode-pumped Nd:YAG laser with quick-change output couplers for high-beam quality 1064 or 532 nm wavelength generation"
link.springer.com/article/10.1134/S1054660X09060012
"Minimalistic FW for Processing GCode commands to xy2-100 protocol and control peripheral devices using a Teensy board."
github.com/opengalvo/OPAL
"Review on volumetric energy density: influence on morphology and mechanical properties of Ti6Al4V manufactured via laser powder bed fusion"
link.springer.com/article/10.1007/s40964-022-00328-0
"Selective laser melting (SLM) of AISI 316L-impact of laser power, layer thickness, and hatch spacing on roughness, density, and microhardness at constant input energy density"
link.springer.com/article/10.1007/s00170-020-05510-8
"Process Optimization and Microstructure Analysis to Understand Laser Powder Bed Fusion of 316L Stainless Steel "
www.mdpi.com/2075-4701/11/5/832
Development of a DIY metal 3D printer, printing 316 stainless steel. This project aims to establish a cost effective opensource metal 3d printing platform.
Subscribe for future developments & announcements.
BMAC: www.buymeacoffee.com/metalmatters
Music:
Librarian - I Hope We Can Live On The Moon Someday
soundcloud.com/bythelibrarian
References:
"Monitoring of Welding Using Laser Diodes"
www.researchgate.net/publication/224830820_Monitoring_of_Welding_Using_Laser_Diodes"
Operating the pulsed laser diode SPL LL90"
dammedia.osram.info/media/resource/hires/osram-dam-2496583/Operating%20the%20pulsed%20laser%20diode%20SPL%20LL90_3.pdf
Les' Lab - Alternative avalanche based pulsed laser driver
(Files available in the description):
th-cam.com/video/3-htF8Jrixo/w-d-xo.html
"Experimental and Simulation Analysis of the Evolution of Residual Stress Due to Expansion via CMAS Infiltration in Thermal Barrier Coatings"
www.mdpi.com/2079-6412/11/10/1148
Diode laser pumped Nd:YAG laser:
www.leybold-shop.com/physics/physics-experiments/optics/photonics/solid-state-laser/diode-laser-pumped-nd-yag-laser/vp5-8-6-2.html
"Implementation of a diode-pumped Nd:YAG laser with quick-change output couplers for high-beam quality 1064 or 532 nm wavelength generation"
link.springer.com/article/10.1134/S1054660X09060012
"Minimalistic FW for Processing GCode commands to xy2-100 protocol and control peripheral devices using a Teensy board."
github.com/opengalvo/OPAL
"Review on volumetric energy density: influence on morphology and mechanical properties of Ti6Al4V manufactured via laser powder bed fusion"
link.springer.com/article/10.1007/s40964-022-00328-0
"Selective laser melting (SLM) of AISI 316L-impact of laser power, layer thickness, and hatch spacing on roughness, density, and microhardness at constant input energy density"
link.springer.com/article/10.1007/s00170-020-05510-8
"Process Optimization and Microstructure Analysis to Understand Laser Powder Bed Fusion of 316L Stainless Steel "
www.mdpi.com/2075-4701/11/5/832
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your channel underrated af bro
Nice work bro
btw why not use something like plasma torch without gas flow to melt steel dust and use it as 3d printing?
its a crime against humanity for you to not upload more !!!!
glad the project is still alive!
Love your content SO MUCH! Welcome BACK & Do more uploads pls 🔥
Excellent work! I didn't see if this was covered by the other comments, but did you consider a post-print kiln fusing step, followed by annealing? I think that's fairly common with industrial SMS 3d printers, and is not considered 'welshing'.
I have considered it but not yet followed through. I think the prints are too compromised as it currently stands.
Please do not do what Micronics did and sell out to Formlabs. We need this!!
Ohh thx for comments back yt
i have absolutely zero idea wtf you're talking about for most of this video, but I like it
Te falta compactar el polvo metálico cada vez que agregas una capa. Necesitas usar un rodillo justo después de la espátula.... Saludos
holy crap :0
Seeing your cubes, I thought you were years away from a decent benchy. Turns out you weren't...maybe we'll see a video showing massive progress earlier than expected
Hahaha "Hidden feature"
Ar lower would be cool to see. And durability testing
Congratulations on this huge achievement! I am sure you are doing lots of test prints, if I could put forward a recommendation it would be a stator for a brushless electric motor
Naive question: maybe I totally misunderstood that part, but why didn't you motor-control the 3 lasers for a perfect overlap?
That could've been another approach, but adding 9 positioning motors to the head and requiring a stable picture for processing would've made the system much more complex.
I didn't understand any of this. I loved it. Gonna watch it until I start to understand. LOL
dope to see what i could do if i put 1,000,000,000 hours in
This is unbelievable
May old printer could be starting point for IDEX, not COREXY but very interesting anyway!
It would be cool if you could use an electrode of some sort instead of a laser.. sort of how they do EDM with the rod
How do we get in contact with you? I think I can send you a raycus source!
If you go to my about page my email is listed there. Thanks!
Amazing work for a home gamer. If you can get that density up you have really opened doors.
It's funny, I understood almost nothing you said or did, but I couldn't quit watching.
You should be working for Musk.
Way, way, way above my head. I think you are working at genius level.
What metals have you tested this system with?
Just stainless. I'm not planning to venture far beyond the more stable metals.
@ Thank you :D
he went. he levelled up. he returned more awesome! nice one mate! you flushing the weld area with argon, ever try helium? do you have flux powdered in with the stainless powder?
Helium is a bit too rich for my tastes. No flux mixed with the powder, think the residue would potentially cause problems.
@@metalmatters that it is. lol
this is some real life mad scientist $#!T
Even if the results look good, there are two main problems at cladding powder, surface tension and powder oxidation. cladding powder that has been exposed to oxidation is main problem. try a protective chamber with oxygen-free atmospheric gases. secondary try to reduce heat tension by heating up your platform to more than 800 K. Thirdly, it would be advantageous to pre-sieve your colloidal powder, of course under inert gas. 🤐It is much easy to clad with powder fractions above 50µm
everything remind me very much of a publication "development of a hollow laser beam for micromachining" by E. Demirci in Advanced Optical Technologies long time ago. cool work, keep on!
Hey! Love the video its amazing, have you considered using electromagnetic field inductive heating in a vacuum combined with individual area conductive current spot/area welding in conjunction with the laser welding process? It would allow for you to force the powder to be compressed and heated slightly with the electromagnetic field source added in from a single above area head, that can be moved around and have the laser still heat the powder, but also have side mounted coils to improve localization off this effect to the powder bed. With a conductive wire pulse, like tungsten, to hit areas (like types of tig welding without argon) when the laser fires creating a lower voltage and amp total to help weld both spots and areas together. Especially when you add the electromagnetic field effect to induce a control of the current flow through the given material. It can help create "rivers" of heat but it can also create "lakes" that dissipate outwards quickly like an "exploding capacitor" but it's actually much more controlled than that. It will also get rid of spatter and any lack of density as it forces total welding to occur like forge welding when you heat it up and compress it/hit it. Which, the vacuum helps, but the magnetic field and heat convinced with current, forces nonmagnetic material to pool up and become energized by other electromagnetic fields and is less resistant to electricity flow which concentrates adhesion and fusion to micron sized crystal areas. Because of their small size, cooling them is done similarity to "tack" welding sheet metal. Corner to corner one side to the other, alternating with a middle pass, too, to let heat dissipate outwards to colder areas. To be conducted away, like top left to bottom right, to middle, to top right then bottom left, back to the in-between is the middle and outer edges, then back to the outer edges to start again. Allowing for a cooled argon to come into the vacuum chamber, then be vacuumed out and recompressed (to cut costs on argon but not electricity lol) then cooled with a heat exchanger when it comes out into the vacuum chamber. A regular air conditioner works pretty well, truthfully. This allows for the powder to fuse exceptionally well and allows for it to be quenched and tempered all in one go, making it stronger and more consolidated into not just a 100% density, but a fully formed piece. It will work with aluminum alloys and other non-ferromagnetic metals, even ceramics, too. 😁 hope it helps you. It's one of my design ideas I have on my xenonreality TH-cam channel.
Not really. At the moment things are biased towards developing the minimum viable product. Once it gets into the hands of a few more people, then we can explore what else is possible.
@@metalmatters alright 😁👍 thanks for replying to me, I really appreciate it. Keep up the great work. If it helps out what I wrote before, just let me know & include my name in it for that at least
This is so impressive. Your passion project is much better than mine!
Wow, that's amazing, how do you stay motivated?
Me working on additive manufacturing on a PhD thinking i understand somethings and this guy building lasers in his garage 💀 Wild mate! Continue the incredible job!
Could you print me a certain safety switch?
Hot damn this is some incredible work.
I'm so very very glad you're not dead, and that you'd been working on it this whole time! I think about your older videos a lot, and I'm sure this one will be the same despite much of it going over my head. Great work!
I've only seen two professional machines but both had a counter-rotating roller as their spreader. Not sure how they handle metal sticking up though but I suspect they handle it by not letting it happen. Either algorithmic or otherwise.
Just think about it. If you do something like this and you face an obstacle, there is no TH-cam, no reddit, no hidden forum posts. You have no help. You have to figure it out. Amazing - and I feel so stupid now, this is a whole different level.
It seems like you have a software issue... You aren't using FUSION 360 😂
please dont follow in the steps of micron sls, stay open!
see you in a few years
Man, this is what I want to be one day. Incredibly knowledgeable and capable across a wide range of engineering disciplines.
herb grinder?
I just stopped to find pleasantly that your research is having success. At the end of the video, I saw that you where using Argon (if I'm not mistaken). What about using nitrogen? 17 years ago I was an operator on a laser cutting machine, and I do remember that all the laser diode part was cleaned with fresh gas flow that same gas that got out through the nozzle. I know the process is totally different, but for your first machine, the one with the triangular laser beams pattern, I think you could try even different nozzles. Maybe a chromium plated copper nozzle would do the trick as an non stick tip? However I love this series, and the ammount of work you've put into it.
epic !!!!!!
Wow! Keep up the good work!
The weed grinder heatsink is peak hacksmithing