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Brian Carmicheal
เข้าร่วมเมื่อ 23 ก.ย. 2006
I love making chips and would like to document the little things I do for others who haven't done them yet.
Im not breaking any new ground here - I know - I just figure others may enjoy learning with me.
Im not breaking any new ground here - I know - I just figure others may enjoy learning with me.
วีดีโอ
Miyano BND T2 is ALIVE!
มุมมอง 1.3K8 ปีที่แล้ว
My "New" 1995 Miyano BND T2 with Fanuc 0T control, C axis and live tooling is finally alive. Low level alarm and Diagnostics error codes cleared. Turret Re-Learn Procedure included. Added a switch to the spindle motor fan to be able to leave the main breaker on so it doesn't lose tool position. I did change the batteries but it has no effect on maintaining turret position when fully shut down.
TORMACH PCNC1100 First Month Upgrades Overview
มุมมอง 6K11 ปีที่แล้ว
Quick overview of some of the upgrades I have made to my new PCNC 1100. This machine is running 60-80 hours a week doing production and job shop work so many of these upgrades are required for ME because of MY usage. The Tormach is a GREAT machine right out of the crate, but it is a tool. Some tools need to be modified to do what you want. This covers my DIY remote E Stop, flood coolant to air ...
X3 CNC Mill - Wheelchair Spreader - Many ops
มุมมอง 12K12 ปีที่แล้ว
This is a part (assy) I wanted to make for a patient. He is a partial quad and can not push normal wheelchair wheel locks so he has a specialized cable driven, spring loaded locking mech... BUT the cables break because of the way his chair sits.
X3 CNC MILL- Cutting steel 1/4-20 T Nuts
มุมมอง 14K12 ปีที่แล้ว
This is just a little machining job I captured while testing out the new camera. Its some 1/4-20 t nuts for my 7/16 table slots to be able to mount my 1-2-3 blocks onto the table for some fixtureing. www.0704.com has a lot of info on the bf20 which is a better machine for steel. (response to comment)
X3 CNC Mill - 5600 RPM Spindle Mod
มุมมอง 87K12 ปีที่แล้ว
Simple spindle speed increase that boost RPM to ~5600. The spindle will get pretty hot at 5600 for 2 hours, but I run 4000 for long periods pretty regularly and have not had any issues. 5600 is great for engraving or cuts with 1/8" or smaller EM too.
X3 CNC Mill Conversion - Cutting Parts - Adapters
มุมมอง 13K13 ปีที่แล้ว
Simple Parts Being Cut on my X3 CNC MILL CONVERSION using CNC Fusion, Gecko, and Keling. Couple different ops. Didn't think to shoot cutting the 1x1 to 1x.843". will do another one soon.
DIY $8 power feed for X3 Mill Z
มุมมอง 13K13 ปีที่แล้ว
Very easy simple mod that saves thousands of turns of the hand wheel. Just take the largest bolt you have a socket for and attach it to the hand wheel. Make sure it is concentric (very important). I used a bolt that fit a 33mm nut and turned it to match the ID of the handwheel to hold it strait and concentric. Then I drilled a 3mm hole through each point and then tapped a hole into the hand whe...
X3 Mill Manual Cutting with .75 Rougher.3gp
มุมมอง 83313 ปีที่แล้ว
Found an old video. .75" rougher at .200" deep. Don't remember the step.
X3 mill pocketing in 6061
มุมมอง 1.9K13 ปีที่แล้ว
high helix 3/8 em, X3 cnc with cnc fusion deluxe kit
X3 CNC MILL - ROUGHING
มุมมอง 2.2K13 ปีที่แล้ว
.375" 4flt Rougher @ .025" DOC 30ipm 2800rpm. finish is glass smooth on the face
Riding on the avalanche. Kyle climbs off
มุมมอง 7014 ปีที่แล้ว
Riding on the avalanche. Kyle climbs off
It's beautiful!
I know it has been 11 years but essentially what you are saying is to get a water cooled spindle if you are going to run high speeds.I am building a milling machine and then convert it to cnc eventually. How is the machine? Have you upgraded it? I will go and check in yo
I need some help on this machine, can you please guide?
Not sure I could be of any help. I only programmed a few products then ran it for a year. Sold it a couple years ago.
@@PriddyShiddy what size of tool holders were you using on that machine?
Nice of you to show the operation of your adapter. Would have been much nicer to show us HOW you did it.
Excellent point. Closer/better video would have helped too. It's just a block of steel machined into a hex. Hole big enough for the nut on the handle. Drilled and tapped the handle for matching holes on the 'nut'.
@@PriddyShiddy Yes, I get it, but my point is really about the video itself. You make a video about a mod to your mill, but only show the end result and how to use it, whereas people are more interested in the process of getting there. My $0.02. Still think it's a good idea, and you would definitely attract more people if you were to shoot the process instead of just the end result. Cheers.
Luc Morin spot on. Keep meaning to shoot some more when things level off. Lots of toys since the last video years ago
@@PriddyShiddy I'm in the process of making one too, but at the moment, I'm looking for a way to hold the hexagonal part on my rotary table (100mm only) in order to precisely mark/drill the 6 mounting holes. All my clamps are too big!! I'm thinking of getting me a few of those eccentric nuts to clamp the sides. Any insight on how you drilled those holes? Were you very precise? Thanks.
Luc Morin I milled The Hex then put it in the vise picked up the center of the hex and drilled the hole pattern or the clearance holes. I kept the Z where I needed it pulled the handle off held that in the vise with a v block picked up the center and drilled the tap holes. Tons of programs online that will give you the hole pattern location for free. Just make sure you approach it all from the same direction in other words always go x positive and y negative or something so you’re always approaching every hole from the same direction so the backlash doesn’t bite you in the rear end
Would it be possible for you to see what the tool block #’s are that are stamped into them? For the main turret and the sub turret? Purchased BND 34T and didn’t come with a single tool block. Thank you!
Hi Matt. I just sold this machine to another shop out here. John has an awesome Instagram at hi_tech_machining and I bet he'd be happy to take a look for you
Awesome stuff, now I know what to do with my sump pump motor sitting in the box.
You discovered hot water!
I made it too. just used inplix instructions. just click the pig on that website :)))
Great. What the name of the motor?
the stock motor? same site I listed below has them. littlemachineshop.com
hey what is the official name of those teeth looking things
of that** the white big thing
+Jason Lo They are 3225 Gear, Spindle Drive and 3230 Gear, Center Shaft both available from littlemachineshop.com/products/product_category.php?category=1716750115&First=F&Last=I
there special keyholebroachers that arent that expensive from china th-cam.com/video/8tAz5YDFtAs/w-d-xo.html then again if you dont use it more than once its a waste
Cool getting to see the lathe you've been talking about!! Thanks! :) Mike
still have to learn the language because it didn't like mastercam output. I have the manual for the a model but it doesn't cover 2nd turret so I'm not sure how to code that. got some more googling to do!
+Brian Carmicheal Good luck!! The internet is awesome for finding info, but you seem to have a pretty rare unit. I'm looking forward to seeing it in action! :)
I like the "short parts" jaws on the bandsaw. Great idea!! Never thought to use a butterfly impact....nice! I'm sure I'll keep using my cordless Ryobi impact, but I like knowing my options. :) Thanks! Mike
+bluehandsvideo They are quite handy to say the least. I am going to make another set for my 7x12 Jet Bandsaw sometime soon and will film. Heck... I have a Haas Mill and a Miyano lathe (just arrived) and have had to move to a 2,000 sq/ft shop since these videos were shot. I need to get a better camera and drastically improve lighting. Excuses for not filming things I guess. Such a waste since I get to buy and play with a lot of fun toys now. As for tapping I usually use my Dewalt 20Vmax Brushless for tapping now but back then my little Porter Cable NiCad couldn't handle 1/4" in steel.
+Brian Carmicheal I also have a 7x12 and a 4x6. Thought I'd get rid of the small one when I got the big one, but I use them both all the time. Congrats on "having" to move into a bigger space with more toys!! :) Gotta love gun taps!! It's rare that I ever use a carbon tap these days. 2F HSS spiral point gun taps whenever I can!! :)
+bluehandsvideo I definitely would have kept my little red 4 x 6 but it just had too many issues. Just started breaking blade after blade on day. all 6 spares in three days. Threw my hands up and drove to KBC Tools and bought a new Jet 7x12 then left the 4x6 out in the dumpster out of anger. Great little machine! That 4x6 cut stock to make the first 6,000 Omni-Cruises, 6,000 of the pivot nuts, god knows how many AL bars for customer production work I used to run on the X3 then Tormach and eventually on the Haas. I think I paid $150 on coupon from HF... some of the best money I've ever spent. Got a welder, well two of them, last month so I get to weld up a stand for the 7x12 soon. Hope to get a Canon Rebel x6i by then and do some better filming.
+Brian Carmicheal My little 4x6 doesn't get used very hard, but the first thing I did with it was build a stronger stand.....well worth the time doing that!! I just went and looked at your Omni-Cruise.....very cool!! I'd never seen/heard of it before. You paid $150 for the 4x6? That's about what I paid.....then they started dropping the quality and raising the price. Haven't looked at them in a few years. I bought a Rebel T4i thinking I'd shoot video with it. I found my Sony HDR-CX260 way easier to use. If I remember right, I could still only do a 15min vid clip on the T4i. There are times when I just want to hit record and let it run. I can do that with the Sony and not the Canon. Plus, the Sony is lighter, handles low light better, focuses better, tracks focus during video way better. Just make sure that whatever you get will shoot progressive video instead of being limited to interlaced. You have to do an extra de-interlacing process because you can really see the interlacing when there's movement in the vid. Looking forward to seeing new vids!! :)
+bluehandsvideo Sony needs to send you a commission. I just ordered a Sony HDRCX440 after looking at some reviews and comparisons. I figure I definitely need to film all of what I am about to do to/with my Miyano BND34T that I received two weeks ago. I finally got it all cleaned up and powered and there is very little documentation on these anywhere I can find. Hopefully I can get her spitting out parts for me in a few weeks and make some videos along the way.
Why did you stop doing videos?
WOW, there were a bunch of comments pending review. Woops. I have actually uploaded a bunch I just haven't gotten around to editing them. Sadly I actually sold the Tormach. It left a few days ago ($14,500 with a ton of tooling) heading up to Washington. I did a lot of work making my processes much more effecient to where a run of 2000 tops and 2000 bottoms for Omni-Cruise is down to 9 days of machining on the Haas alone. Oh, I have a Haas TM2P now. I will try to shoot some new videos. My laptop REALLY needs to be replaced. Editing or loading video causes crashes if I am working on parts so its tough to find time.
***** I hope you do some videos on the Haas. I can't really afford or have room for even a Tormach so I dream,about a TM-2P just like you have. In the time you have it have you ever wished you had paid the money and gone with a TM-3P for more Y axis? If the Haas takes 9 days how long did the Tormach take? You come a long way from the X3!
David Queen production on the Tormach for the same 4,000 parts took 14 days on the shortest run. I was sold out and took to taking 45 minute naps for 4 days straight of non-stop machining on one of the steps. The TM2P has 16" Y which is 3 inches off the front and back of a 10 inch table. That already pushes the boundary of logic for fixtures really. A VF3 would be a fair compromise but I couldn't fathom needing 30HP. To date I've only stalled the 7HP spindle when making a massive programming or offset error that causes a crash. I run mostly 1/2 cutters for job shop work. 30HP would allow nice 1" cutters at full depth and reduce cycle times, but I haven't had enough work to justify the expense...yet. I'll shoot some videos of the TM2P. I just wasn't sure anyone would care since I baby it compared to big mills. Obviously I'm not keen on displaying how I make my Omni-Cruise as there is enough competition and that's where 75% of my time goes.
Thanks for the reply. I'm with you 30 hp seems like overkill for anything could even dreem of actually doing..I'm going to look up the Omni-Cruise, I'm not familiar with it. Good luck to you.
David Queen thanks. Omni-Cruise is my pride and joy :) I machine 4 parts on it and have sold 12,000 in the last 2.5 years and still growing. I just remembered I promised Glacern I post a video of the vise that should be here this week. Brand new design on the 6" double station and I'm getting one of the first ones. It's a tight fit on the TM2P but we'll see how it goes
You do know that TH-cam has a video editor?
Yep. It was a raging piece of crap 3 YEARS AGO when I posted this.
Please Give the praise for Indian rupees
Hablas español
Fisculapa ablas español
Cheers again pal
How do you find this machine, is it just a stock CNC X3. What's it like for keep tolerances of a few thou, do you still have it it's been a good few yrs since making the vid so thought i'd ask. Thanks
I researched small manual Mills and found a lot of info on the X3 being converted to CNC. I chose it so I could learn on a manual then eventually convert to CNC. Which I did. That eventually paid for me to buy a Tormach PCNC 1100 which eventually lead to a HAAS TM2P. the X3 is just sitting in a corner now. It will hold pretty tight tolerances with a little skill and planning. Like any manual mill you cut, measure, adjust the handle / position and take a finish cut. If you can measure you can hit pretty tight tolerances with any type of DRO.
***** Cheers for the info but what was the X3 like for keeping size and doing what you tell it to do, good to here it paid for upgraded machines for you. What did the X3 machine though.
The x3 is manual so it will keep whatever size you turn the handles to. The only difference between machines in this class is rigidity (how deep / hard you can cut) and HP. personally I would recommend the G0704 from Grizzly for the tapered Z gib. The x3 has a head nod issue that makes surfacing large parts tough. Even after trimming the column I can feel the overlap between face passes. I machined parts for motorcycles mostly, Disney, Thompson Industrial Supply, Controlled Motion Solutions and many more. Mostly I made the first 1,500 Omni-Cruises on here after spending 8 month prototyping and designing them. It would hold 0.002 tolerance all day if programmed well.
Thanks for putting up the McMaster part numbers!
How has the Tormach been for profitability? I've looked at an 1100 with ATC so it could do longer part runs without as much intervention. An update video with some new part runs would also be great.
Wish I could, but the Tormach paid for a Haas TM2P with 40" X and 20 station tool changer, chip auger, rigid tapping, 7 hp spindle, probe, tool setter, high pressure coolant etc. Finally sold the Tormach after it sat unused for most of the last 8 months.
You are living my dream friend. Going from a diy machine to a tormach, what do you feel the benefits were? a diy machine has the same software as the torch correct? Just curious which would be money better spent. Buying a prebuilt tormach or cnc'ing my bridgeport also have a 16x40 lathe id like to cnc. Im having a hard time convincing myself it'd be worth 3x the money for half the machine. {by weight}
Cheers but I live in the UK and space to get a 1100 would not be possible, the 770 would be fine has this can be split. But I only need a small mill for hobby use and thats personal, if I could sell parts or get orders then I would get a better mill to start with. But dont want to spend 5-6-7k to just make person parts, would be better then paying a machine shop. Cheers for tour reply
FYI this machine is actually for sale in Anaheim CA. I can't run 3 machines at a time.
Would like to no what the machine sounded like when milling, what do you think of this mill. Would you buy again, worth it, or buy something else. thanks
Definitely would go the G0704 route just for the tapered gibs. Adjusting these were an epic pita since you just guess and test, then repeat. Not a huge deal for "normal" use... But I ran this thing as many hours as I now do my Tormach 1100 and now brand new Haas. Been meaning to shoot some video of the new machine and shop too.
Nice job.
Hey Brian, what vise are you using on your X3? do you prefer the CNC VISE or plain milling vise?
Yep. Backing out is only for straight flute taps (hand taps). If you used spiral point (through holes), spiral flute (blind holes) or form taps (production on machine) you never need/want to "break" the chips.
Is the video in high speed, because it looks like that little machine has some pretty quick rapid movements.
Good for you keeping the Tormach that busy!!! Not easy to do. I love your coolant sprayer nozzle, I've gotta do that! Looking forward to more vids, you've done a ton of mods and a ton of work in such a short amount of time, well done.
I am going to try and shoot a "what I did" video with some more detail and part numbers this week. Today I received a bunch of parts for a new Tumbler I am building that I am SURE many will find useful. I will shoot video of the old (5 gallon) one first and then the new 8.7 gallon one later. I actually think the design on the new one may warrant a new product and I just might invest in manufacturing these large units for sale. We will see. The old one has over 1000/hrs on it and still strong.
Love all the work. Part numbers for the parts used is great as well! Keep up the good work, I'm waiting to see more.
Nice video! Thanks for sharing all the work you've done. It's always good to see other peoples' ideas.
good stuff!
Great info! thanks i will check that website. W.R.
great! thanks!
It will cut steel with small cutters. 6mm and smaller is probably safe. BUT it will vibrate on anything close to heavy cut. Yes the G0704 is a bf20. Check out HOSSMACINE at the web site I added to the description . He's has lots of info and sells dvd's with step by step conversion info. The tapered gibs are how you adjust each axis to be tight. Tapered vs straight. X3 are straight so you have to guess at tightening 3 set screws and nuts per axis where as tapered gibs you just tighten one screw.
Hi, thanks for your reply! isnt a g0704 same as BF20? what mods would be added for make good steel cuts on this machines? what you means for tapered gibs? sorry my english is a bit limited!!! thanks.
You are limited to small cutters and very light cuts on steel with this. I just bought a tormach 1100 and will be posting a lot of videos very soon on mods to it. If I were to convert again I would go with a g0704 for the tapered gibs adjusting the x3 gibs is an exercise in patience and luck. After 2 years of HARD work it still holds a few thou accuracy, but I would pay $500 right now just for tapered gibs.
Hi, im looking for buying a Sieg X3 and conver it to cnc for metal (steel) application, also aluminium but my concern is on steel, what do you think about this? after to see this video I was encouraged even more, any input or suggestion what im looking for? i will appreciate a lot your help! thanks.
Great work. My wife just said that I watch industrial p0rn. LOL :)
Thats what I did after this video :) Check out my other videos
G540-stepper-motor-kits 3-axis-nema34-468ozin-48v7-3a more fun ;)
Yeah, with the tap driver and socket driver acting as a U joint the tap will want to take the path of least resistance but it won't be prefect. Neither is hand tapping, and I break a lot less taps this way than hand tapping.It's good for almost everything though. I use a cordless to tap 2-56 blind threads .225" deep on a production part 1000 at a time with one tap. It's good, but SOME holes require dead nut straight taping which I do on machine after drilling.
Why are they slightly off straight? You mean because it's difficult to hold it consistently normal to the surface, or is there another reason?
That was a spiral point tap or "gun tap" which push the chips forward and don't need any having out. If you have a through hole they are the strongest and most forgiving. I haven't used that pneumatic diver since. I have tapped thousands and thousands using my regular cordless driver though. It makes prefect threads SLIGHTLY off straight. 80% of threads are fine being a few degrees off. I'll shoot another video of some other ways soon.
Thanks. That's some bad-ass tapping you did at the end. Do the threads come out ok without regular backing out?
Understand about showing customer work! My 'fear' has been that I run the big stuff all day long, and have had a couple of smaller machines, and have had a hard time toning down the cuts a bit. But with the mill being cnc, I can set up some parts and let them run while I do other things. Going to look at one this weekend, hopefully. Guy has already converted it.
I just had the Z loosen up on a LONG production run and was put of adjustment on the tape red gib. I picked up some of 0.01" brass and super glued it to the back surface of the gib. I reinstalled and after some fiddling the backlash is almost gone and I had no vibration drilling the rest of the 0.397" holes without pilot 2.5" deep in 6061