PORT KEMBLA, NEW SOUTH WALES, AUSTRALIA: The BlueScope No. 6 Blast Furnace (6BF) Reline Project has reached a major milestone with Marr Contracting’s M2480D Heavy Lift Luffing tower crane successfully removing the 6BF downcomer in a carefully planned engineering feat at the Port Kembla Steelworks (PKSW).
Engineered and planned by the BlueScope Reline Project team in collaboration with Marr, the innovative heavy lifting solution provided a less complex and safer alternative to using a traditional heavy lift crawler approach.
With previous experience removing similar sections of plant on a similarly congested worksite during the Blast Furnace No.5 Reline Project, BlueScope’s team knew that using a large crawler crane and superlift combination would present numerous challenges due to the location of the project and the restricted space available on the site.
According to PKSW Project Director, Justin Reed, “Marr’s team have challenged our traditional thinking by enabling large sections of equipment that were previously maintained in situ to be lifted to ground for repairs or replacement.”
“The capability and capacity of the M2480D is a true game-changer for our project. At vertical industrial sites like a Blast Furnace we have always wished there was a ‘sky-hook’ that could deliver a lift at any point on the plant, and now we have a solution with significant lifting capacity,” Mr Reed said.
“By engaging us early in the planning stages, BlueScope’s team unlocked the possibility to develop a simple solution that helped to reduce complexity and secure the tight construction program.” said Marr’s Managing Director, Simon Marr.
KEY HIGHLIGHTS:
⦿The 170-tonne, 54-metre-long downcomer was safely removed using Marr's 330-tonne capacity Favelle Favco M2480D, with Marr’s 400-tonne Grove mobile crane used to assist with rotating the downcomer once it was lowered to ground level.
⦿The refurbished downcomer will be reinstalled in another major lifting operation using Marr’s M2480D in mid-2025.
Once removed and lowered to the ground by the M2480D, the downcomer was horizontally rotated and placed on Marr-supplied supports and reconfigured to be transported for refurbishment and replacement.
LEARN MORE:
➡ Marr M2480D Completes Project Milestone on BlueScope No.6 Blast Furnace Reline Project: www.marr.com.au/news/marr-m2480d-completes-project-milestone-lift-on-bluescope-no-6-blast-furnace-reline-project/
➡ Footage courtesy of BlueScope.
ABOUT MARR CONTRACTING
Marr Contracting are world leaders in the design and delivery of heavy lift luffing tower cranes and heavy lifting services. With almost 100 years’ experience working on large-scale construction projects in Australia and around the world, their expertise spans the large-scale construction, mining, oil and gas, power, nuclear, major transport infrastructure, technology and marine sectors. Not just a crew and cranes for hire, they’re big thinkers and problem solvers who love a challenge with a string of ‘world firsts’ to their name - including the world’s largest capacity tower crane, the Marr 2480D Heavy Lift Luffing (HLL) crane. www.marr.com.au
ABOUT THE BLUESCOPE NO.6 BLAST FURNACE RELINE PROJECT
In August 2023, BlueScope announced approval of its plans to reline and upgrade the previously dormant No.6 Blast Furnace (6BF) at the Port Kembla Steelworks (PKSW). The project will play an important role in securing the Illawarra region’s steelmaking capacity beyond 2026 when the existing No. 5 blast furnace (5BF) completes its current production campaign.
One of only two major steelmaking plants in Australia, PKSW employs approximately 3,500 people and indirectly supports an additional 5,500 jobs in the Illawarra. The AU$1.15 billion project will include the furnace reline, repair and upgrade of ancillary plant equipment with over AU$100 million of environmental improvement upgrades that will enable the plant to maintain production while at the same time investing in lower emissions steelmaking technologies as they emerge to ensure the future economic benefits of steelmaking for Australia. BlueScope anticipates that the 6BF will be recommissioned in mid-2026.
www.bluescope.com/illawarra/environmental-responsibility/blast-furnace-reline
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