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Mcells Batteries
เข้าร่วมเมื่อ 20 พ.ค. 2019
In our company, we are engaged in refurbishing, repairing and assembling Li-Ion batteries into various devices, as well as manufacturing batteries according to requirements.
We will be adding videos from our work and projects to our new channel.
We hope you enjoy our videos and would be grateful for any support.
We will be adding videos from our work and projects to our new channel.
We hope you enjoy our videos and would be grateful for any support.
SHIMANO BATTERY BT-E8010, REPAIR - CELLS REPLACE PROCESS
Replacement of cells in Shimano system e-bike battery with original parameters 10S4P 36V 14Ah 504Wh.
The battery already had a significantly reduced capacity, so it was necessary to replace the old cells with new ones.
Parameters after replacement of battery cells 10S4P 36V 14Ah 504Wh.
504 Wh is the current maximum achievable capacity with 3500mAH cells.
Bussbars are custom made with laser technology.
New cells used: Molicel M3A 3500mAh
Battery marking: Shimano Steps BT-E8010 504Wh
Battery EAN: 4550170762551
Motor: Shimano
Alternative: BTE8010
Disclaimer: this is not the manual. The services performed in this video are executed by a trained technician.
Timeline:
00:00 - Intro
01:00 - Battery open and disassembly
07:30 - Busbars removal
8:30 - Cells replacement
12:00 - Cells welding
14:30 - Instalation of the BMS
15:30 - Charging test
21:06 - Finishing steps
IG: /mcells_batteries
FB: /mcellsbatteries1
web: mcells.sk
contact: info@mcells.sk
#18650 #greencell #lgchem #repair #ebike #battery #batterysaver #battery #liion #shimano #ebike
The battery already had a significantly reduced capacity, so it was necessary to replace the old cells with new ones.
Parameters after replacement of battery cells 10S4P 36V 14Ah 504Wh.
504 Wh is the current maximum achievable capacity with 3500mAH cells.
Bussbars are custom made with laser technology.
New cells used: Molicel M3A 3500mAh
Battery marking: Shimano Steps BT-E8010 504Wh
Battery EAN: 4550170762551
Motor: Shimano
Alternative: BTE8010
Disclaimer: this is not the manual. The services performed in this video are executed by a trained technician.
Timeline:
00:00 - Intro
01:00 - Battery open and disassembly
07:30 - Busbars removal
8:30 - Cells replacement
12:00 - Cells welding
14:30 - Instalation of the BMS
15:30 - Charging test
21:06 - Finishing steps
IG: /mcells_batteries
FB: /mcellsbatteries1
web: mcells.sk
contact: info@mcells.sk
#18650 #greencell #lgchem #repair #ebike #battery #batterysaver #battery #liion #shimano #ebike
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The customer contacted us to repair his Bosch Prio Sander. For replace we chosen VTC4 cells from Sony/Murata, they replaced Sony VT cells. For connections between cells we used few pcs 0.2mm pure nickel strip. If you have some questions, you can use comments under video or you can contact us on our facebook Matejcells
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Top speed ?
Hello dear sir it's me Norman Wray wants to buy a 24 voltage lithium iron battery from you so get my name as your customers ok thanks 😊😊😅
Why did the battery back have green and blue cells?
Blue cells are fake cells, just for filling space.
You need security Torx heads to remove the screws. To release the two little covers for the screws, a good idea to lift up with a chisel from below. I cant see any way to remove these without some damage.
Hi, you can use scalpel or some blade. It can make some little damage but it doesn't matter.
injineer you have done will we love you.
Hi. Is there a way to "unblock" a blocked BMS on Shimano Steps, or will replacing the dead cells with new ones reactivate the BMS? I'm interested in repairing the battery for a Shimano Steps BT-E6010. Thanks!
keeping silent all the way is the way to explain things!
10Ah 🤔 what type of 18650 did you used?
Hi, was used Sanyo GA.
@@mcells_batteries nice 3500 for 10 cd nice video hop you can make one about 21700 5000 with a holder 8 slots double sided 🤞
24v 250w electric cycle range kya hogi battery se?
24v 250w e cycle kitne km chalega isse?
Ти жену свою берешь тоже в рукавицах?
so when i charge how the batteries gain more weight ?
Thanks for this. Mine needed a head repair and other videos were showing a different model. It seems like Philips are pretty intent on making the insides of their toothbrushes harder to access and repair.
I had a very unpleasant experience. A client of mine, brought the functional battery and I in my tests I endeavored the battery! My tests consisted of checking the full capacity of the pack before balanced, which in the case measured 10.6Ah and how much capacity would have after the active balance. In the case measured 12.5Ah after the test. The stress range, from 2.5 to 4.2V by cell. Never do this with BMS on, to do this test I should have removed BMS like Mcellbatteris said! Anyway ... living and learning. Congratulations on your video, very good!
Is it possible to buy the laser cut nickel sheets somewhere? Or are you planning to sell it?
Yes, we will sell them. But for now, if you are interested please contact us on email : info@mcells.sk
hello, I knew that these bms block if you take off the cells! how to do it right ? Thanks
Hi, we repaired several of these batteries and there wasn't any problem. BMS can be blocked when some of cells has lower voltage for longer time.
@@mcells_batteries Hi. Is there a way to "unblock" blocked MBS or will unhooking it and installing new batteries do this?
"Promosm"
My only suggestion will be to add the gasket insulator same you use on the side of the battery on the top and bottom or fiber glass insulators. Other than that looks amazing.
Thanks for comment. Yep, today we use fishpaper for all sides, battery pack is wraped to shrinkable foil like in video but on sides we use insulator glue for waterproof efect.
Hi, I have a problem with my V60 MY 2020 plugin hybrid. The battery do not charching and turtle appears while driving, reducing power and switch out the EV battery. I'm waiting for maintenance now, diagnostic result are shown the foult code: Hybrid/EV battery cell balancing circuit E range/performance.
Hi, there is only one option here and that is to dismantle the battery and check it. There's a high chance you have the same problem as in the video.
Hi, great video. i enjoyed it immensely. I have a Volvo XC90 T8 2017 model with the 10.4kw/h battery and i would like to replace it with the 2021/22 18.4kw/h battery removed from a salvage car. Is this possible? And if yes can the electric motor also be upgraded with the new 2021/22 one?
Hi, thank you for your appreciation. I will probably disappoint you, but most likely neither the battery nor the motor will be compatible.
Why?
looks very commercial. two tips. bigger heat gun. dont cross bms sensor wires. if they short to each other or get pinched = fire
Thanks for comment. This video was created 3 years ago. Today we are far away from this quality. We use lasers for custom busbars, DLP and FDM 3D printers fór custom holders and bodies and lot of more.
Thanks for sharing.
nice video
Thanks
Can you make one 24 v 4amp or a 36v 4aml out put or tell me what to use
Hi, sorry but i don't understand your question. Can you explain?
bro, you could make it 10s6p for more capacity
Bro, thanks for advice, i will know for future 😌 Just kidding, please check description. This was repair for our customer which wanted this option.
Please bro make the videos much Very slower
24 or 28 volts? 7SP3?
This build is 7S3P. In battery sociaty 6S and 7S are marked like 24V.
Hello, I assembled the same battery, tell me to charge it only at least 5A charging?
Hi, this battery is possible charge with 8A but it's on edge of BMS max current and cells too.
@@mcells_batteries my battery is charged to 29.4V. The BMS is like yours, but it turns off for some reason when the battery is discharged to 25V. can it be a faulty BMS?
How did you get that thing out of the car ?
Hi, another service took the battery out of the car, they brought us only the battery itself.
@@mcells_batteries thanks for the reply, any Idea how they took it out ? From the interior or the exterior ?
You are welcome. The battery can only be removed from the outside. Lift the car and remove the bolts.
@@mcells_batteries Oh I see, thank you.
Pouch cells should no longer be used. They are cheaper to manufacturer but have consequences as shown in this video.
Hi, sure but all battery types has positive sides and negative sides. Pouch cells have better heat dissipation space using, current. But yes, they are swelling and is there higher chance to runaway.
Super!!😮🤌🏻🔥 good job
Thanks 🔥
Great video, that very first weld on your first spot didnt look like that first weld took, i only see one dimple on your closeup, rest look fine.
Yes, sometimes is welding pressure little bit different and it make some changes but it has not effect for final work.
Nice job, but I’ve watched loads of these now and nobody says a word. A bit of explanation would be very helpful you know.
Hi, problem is my english skill... We was tried make video with AI generated voice but is very complicated and time is expencive.
Thank you
Pls can you tell me the tools used to make the battery. Thank you
Where can I find those cell holders and nickel strips?
Hi, thanks for your comment. Those cells holders and nickel strips are our custom made. If you are interest, please contact us on info@mcells.sk Team M-Cells Batteries
What is the diameter of the hot shrink pvc?
Di solito nn vanno saldati prima i paralleli?
This is just a seven cell, 24v battery, butt three wide, yeah? Off of the same bms. I was unaware you could do that. Excellent. I need some fat-assed batteries for the boy's electric scooter. Thank you random stranger!
nice
When I press the button first, show up immediately the 3 orange lights, and then 1 red light. What is the main problem? The PCB or the vacuum motor?
I must have done something wrong. The machine starts only while charging and then wont stop until not being charged anymore. Anyone have a solution for this?
Hi, try check wire connections but sometimes is problem electrostatic which can damage some SMD components. That's why i use gloves.
There’s gotta be an easier way!! I’d like to build but Damn that’s not a quick process
Next time, build a rig for the soldering job. holding the T-Connectors is better as soldering them on the table - thats not a good solder job here. dont do this like shown here ^^
Now the shit won't do nothing on a charger + when on a charger and I press and hold power it glows red Nothing is overheating
Red light signals motor blocked, nozzle blocked or wont charge, so it can be anything… just replace entire handheld unit and you dont need to solder anything and you get new motor and PCB as bonus (new handheld unit cost around 50€) 👌
👌 perfect
A physical barrier more than kapton tape would be preferred for the BMS/balance cables. Something like barley paper but this is a really minor thing to point out. The fact that you're using kapton paper is enough honestly, TH-cam is full of Indian kids using cells that look like they died 10 years ago and have been rusting away at the bottom of a river ever since, put together with zero capacity, IR testing, no balancing is done prior to assembly they don't even look at cell voltages and then they solder some random wire to the terminals and call it a day. Followed by 1200 comments saying "Genius boss you are great. I wish one day to build battery like you" Ehhh 20 seconds later the barley paper comes out! This is a quality build, just don't use the Smart Daly BMS's. The dumb ones are just fine though, good price and they work.
Hi, thanks for your comment :D This build was build 2 years ago, so today we use fishpaper for basic insulation between cells and balance wires. We learn from other and sure from our mistakes and aplicate it in next builds. Today we build our own busbars, our holders, 3D projects etc. but it was long way and i think that it will be much longer :)
Next year we will start produce more videos and you can see our progress.
What is the charger boltage? I lost mine and used an 8.4v but got damaged
اشكرك can you show DIAGRAM please?
Will it matter if I get a 15amp bms for this battery pack?
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