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Diesel Duck 48 Io Build
United States
เข้าร่วมเมื่อ 20 เม.ย. 2023
This channel is a running video blog of my home build of a Diesel Duck 48. I started the boat in November of 2020 but didn't start uploading videos until April of 2023. Once I get caught up, I'll post more or less real time updates. These videos for the most part are a run and gun type shooting style, rarely am I in front of the camera, I usually just narrate while I move the camera to the subject at hand.
This is the original wood version of the Diesel Duck 48. Built entirely from the plans in George Buehler's book, "Backyard Boat Building". The boat should come in at just over 50,000 pounds, 48' long on deck and a beam of 14'2". The boat will be powered by an 85 Hp Beta Marine diesel engine. Fuel capacity will be just under 1,400 gallons for a range of 3,000+ miles.
Join me on my journey, first of building the boat on the plains of Iowa, then getting her launched and then setting a course for distant horizons.
Cheers,
Scott Fintel
This is the original wood version of the Diesel Duck 48. Built entirely from the plans in George Buehler's book, "Backyard Boat Building". The boat should come in at just over 50,000 pounds, 48' long on deck and a beam of 14'2". The boat will be powered by an 85 Hp Beta Marine diesel engine. Fuel capacity will be just under 1,400 gallons for a range of 3,000+ miles.
Join me on my journey, first of building the boat on the plains of Iowa, then getting her launched and then setting a course for distant horizons.
Cheers,
Scott Fintel
Porthole Opening Almost Done - Inverter Installed
Holes in the hull for the portholes are just about done. I installed my dc to ac power inverter.
มุมมอง: 130
วีดีโอ
The Not So Easy Task of Cutting the Hull for Portholes
มุมมอง 28521 ชั่วโมงที่ผ่านมา
Everything I thought I knew about routing holes in the hull proved wrong, an about face and change of plans is in order.
Deck's all Screwed Up!
มุมมอง 29614 วันที่ผ่านมา
Ok, so this is about as close to a click bait title as you'll get from me. This past week was all about getting screws in the deck, with that done, I'm going to move on to cutting openings for the portlights.
Deck Edges Fully Radiused - New Batteries for the Boat Shop
มุมมอง 20821 วันที่ผ่านมา
With the deck edges fully rounded off I could finally give the shop a good cleaning. I ordered and installed more batteries for the shop solar system and purchased and new generator as well.
Rounding Over the Deck Edge - Preparing to Cut Porthole Openings
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With all the deck plywood now in place, I start preparing the deck edge for rounding over with the router. I make new patterns for cutting porthole openings.
Deck Plywood Done for the New Year!
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I have finally finished the third layer of plywood on the deck, Hooray! A little more finish work on the deck and I can move on to working on finishing the hull.
Aft Deck Plywood Almost Done
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Deck plywood continues, only one more week of plywood, I promise!
Fore Deck Ply - Heating the Cabins
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Fore deck plywood is just about done. I procure equipment and parts to install a diesel heater in the saloon cabin.
Second Layer of Deck Ply Done - A Launch (But Not What You're Thinking)
มุมมอง 184หลายเดือนก่อน
Work on the deck continues, with the second layer of ply on I get started on the third and final layer.
Forward Deck Second Layer Done/Starting Aft Deck - About Changes I Made to the Design
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The forward deck now has a full two layers of plywood on, so I move on to the second layer on the aft deck. I detail a few of the changes I made to the design of the boat.
Second Ply Layer on Deck - Deck Hatch - Aft Cabin Frame Bolts
มุมมอง 3092 หลายเดือนก่อน
Work continues on the second layer of ply on the deck. I work on lag bolting the frame extensions in the aft cabin, my deck hatch arrives.
Aft Deck Plywood - Getting Fore Deck Ready for Second Layer - Frame Lag Bolts
มุมมอง 2632 หลายเดือนก่อน
The aft deck has its first layer of plywood applied and the fore deck gets prepped for the second layer to go on. I picked up some lag bolts for the aft frames so I explain the options on frame installation and why I did what I did. I give a quick tour of the aft cabin now that the deck is on.
Aft Deck Ply Begins - Thoughts on Hatches
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With the aft deck beams trimmed I get started on the aft deck plywood. I run a 120 volt circuit to the aft cabin and start thinking more about deck hatches.
Galley Light Testing - Prepping for Aft Decking
มุมมอง 2223 หลายเดือนก่อน
I temporarily installed my new galley lights to check them out. I had a few jobs to do before aft deck plywood can get started.
Forward Deck First Layer Done - Interior Lighting
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Forward Deck First Layer Done - Interior Lighting
Keel Fairing Finished - Decking Moves Forward
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Keel Fairing Finished - Decking Moves Forward
Forward Deck Plywood - Trimming the Stem - Keel Fairing on Starboard Side
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Forward Deck Plywood - Trimming the Stem - Keel Fairing on Starboard Side
Keel Carving - Fairing the Keel Continues
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Keel Carving - Fairing the Keel Continues
Starting Thruster Tube Installation - Keel Fairing
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Starting Thruster Tube Installation - Keel Fairing
Engine Run with Raw Water - A leaking Keel
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Engine Run with Raw Water - A leaking Keel
More Glasswork on the Bow - Engine Room Overhead Insulation
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More Glasswork on the Bow - Engine Room Overhead Insulation
Raw Water Intake - Sea Strainer Mounting
มุมมอง 2025 หลายเดือนก่อน
Raw Water Intake - Sea Strainer Mounting
Stuffing Box Installed - Cradle Boat Supports - Raw Water Intake
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Stuffing Box Installed - Cradle Boat Supports - Raw Water Intake
Boat Leveling - Glass Work on the Bow - Stuffing Box Work
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Boat Leveling - Glass Work on the Bow - Stuffing Box Work
First Fit of the Shaft and Prop - Glassing the Bow
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First Fit of the Shaft and Prop - Glassing the Bow
Plywood on Hull Done! - Starting the Keel to Hull Joint
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Plywood on Hull Done! - Starting the Keel to Hull Joint
Keel to Hull Joint Test - Plywood Almost Done - Considering a Bow Thruster
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Keel to Hull Joint Test - Plywood Almost Done - Considering a Bow Thruster
I'm trying to model this in Fusion 360 and am going out of my mind. Did you find there are many missing critical dimensions? I'm currently drawing the keel and cannot achieve a fully constrained drawing with the information provided. Am I nuts, or did you have to fill in a lot of blanks?
I don't recall having any big issues, but yes, there were times I had to extrapolate data. Usually you could look at one of the other drawings to double check overall dimensions. George never drew the 48 in CAD, if it had been done in CAD I'm sure some of those little discrepancies would have been weeded out. For what it's worth, there are a lot of places George left it up to the builder "make it work".
Fairly scary if that thing decided to roll , theres no way, wonder how much it weighs as is
For sure, we discussed what to do in the event it got away from us, but we also made sure it had support so it didn't tip. I weighed it before we did the lowering, it was in the 19,000 pound range.
@@DieselDuck48IoBuild-rp4dn 19000 ha ha not even finished thats about 10 tonnes over here in the eurozone note of pride you have handled all that weight wow when its finished 50,000 +, you will never have worry about all those flimsy 7000 pound glass fibers bashing into you at the marina.
You have already picked your strategy so this is not uber helpful but: 1) there is a vender of portlights that accommodates thick hulls and 2) yes the jig saw is the weapon of choice. Good luck.
Yeah, price had more to do with the choice of portholes than anything. Not that they don't make them for thick hulls, I just didn't want to spend over a grand on each one. The jig saw, while not leaving perfect holes, is most certainly the easiest way to go.
Why dont you Cut Out the inner field of the porthole Prior to Routing with a hacksaw?
Yes, that's what I'm now doing, well, with a jigsaw anyway. The reason for using the router for the initial through hole was simply because a routed hole would be precise.
You can overcome the bearing problem by using a router template guide, they fit onto the base of the router, this will let you use a standard straight cutter and by adjusting the router depth you can take smaller cuts which should give you better control. You would need to alter the pattern and make it oversize to account for the guide
I looked at one of those today, thought about it, then decided against it. Maybe should have picked it up...
Would like to see the thickness of the hull to see how well it bonded
I think a mini-split is a great idea.
I've seen it on some other biggish trawler type boats. From my experience they are way more energy efficient than most marine units, and way cheaper.
Glad it’s warming up for you. Texas is cold. We had a couple inches of snow on deck of our trawler here in Houston.
Ha! That's more snow than we've had this year. But I'm certainly not complaining.
beautiful union forming the amazon drivers on strike staring to be unionized
Love the videos, your doing great! One question; What is the plan for the rub rail sir?
Thanks! John and I were just talking about a rub rail last week. I'm not sure, but I'm guessing I might just laminate some Douglas Fir, bed it and lag it on. I'd like for it to be easily replaced if it gets messed up. Maybe a 3"x6".
That thing is starting to get heavy!
Yeah, and my back will confirm that!
Merry Christmas thanks for the heads up on the Blade watched a few saw off vids on youtube and yea CMT numer uno, they have sharpening info printed on the blade and its good for 10 sharpenings
Happy holidays!
Merry Christmas! The boats looking good, that radius looks good, it will get bigger as the layers go on as well. But i don't know :D
Thanks, you too!
Merry Christmas! Always enjoy the reviews on tools.
Thanks, to you as well!
You recover that rocket? That was crazy. I thought my Big Berta with a D ? Size rocket was big. 😃
Yeah, got her back. There's a picture towards the end of the video that shows the rocket on the ground with both chutes beside the rocket. I got a ham radio license when I was doing rocketry so I could install tracker and telemetry transmitters in rockets, makes finding them much easier!
I know there are arguments for and against glassing the deadwood and that most glass it, but consider red lead or another primer and let that keel go ahead and soak up. Eventually it will anyway I suspect because it’s 3 dimensional stability will be completely unlike that of plywood and will probably break any glassed bonding at the first intrusion of water. Seven years on my red lead keel and no regrets.
I was just talking to John about that the other day. I agree, the keel will almost certainly saturate in time. I guess the only real advantage would be abrasion resistance and not allowing worms into the keel. That said, the sides of the keel shouldn't get a lot of scrapes I guess and the bottom of the keel and stem have a 3/8" steel keel shoe.
I have found Temu to be excellent for deliveries to New Zealand and its all been, so far, freight free.
Burrr where did summer go?
Thank you for the update. Hope you'll feel better, take care of yourself. Happy Thanksgiving.
Thanks! Happy holidays to you as well!
Have you ever tried Fisherman Friends cough drops ? They work great for when getting a cough. Do you think your CG will change a bit with raising the pilot house? The GB boat I saw in Paducah on the water I mentioned on one of your earlier videos told me how rolly his boat is. More than he expected. He had put 1500lbs of concrete in the bilge and felt he needed more. Happy Thanksgiving. 🍁
@@jimreid67 I think the cough is irritation from something I'm working with in the shop. I'm going to take a couple of days off, then make sure I mask up when the dust flies. The CG will move up some by raising the pilot house. One thing George said was you'd have to test the boat for stability after it was in the water. I've got 1,500 pounds in there now, just to get it into areas that aren't accessible later in the build. I'm guessing I may need at least 2,500 pounds more ballast, but I'll wait until the boat is in the water to determine that.
Yes to the flush deck- the drop down at the bow never made much sense. Not sure about raising the PH, the COG question is a fair one. Visibility wasn’t one of my issues but I do have to duck my head in the engine room.
@DieselDuck48IoBuild-rp4dn Could be long term exposure to dust just starting to appear? Wood dust isn't nice for lungs and you're working with epoxies and fairing compounds. They're probably even worse. Even if you mask up, if you don't have filtration it can linger in the air for a while and when you walk back in you kick up the stuff that has settled to the floor.
To get rid of Cough 😷 you need Yukon Jack and Peppermint schnapps couple before Bed to sweat it Out of you. Also Zinc 50mg Vitamin C 500mg or 1000mg three times a day with 16oz of WATER. sir I have Not Had a Cold or anything all Year
Regarding the rag bolts breaking. You could try enlarging the hole slightly in the threaded section and I assume you are drilling a clearance hole for the non threaded part of the bolt. Also wipe some soft soap up the thread as this alway helps any screws.
I developed a long term personal relationship with my UPS guy- in fact he came to the boat christening 😂
I did too back when I was in business and he came every day. But where I live now (in the sticks) we get all the new drivers, it's rarely the same person every day. That, and the fact my driveway is over 1/2 mile long, I put a delivery box at the end of the lane to save the drivers some grief.
Use toilet bowl wax to lube your cheep lagbolts. They will probably go right in without snapping.
I used that wax on all the planking screws, never even thought to use it on those lags. Yeah, probably would have done the trick, now you mention it! I have found with Douglas Fir you need to drill the pilot hole to hardwood specs, no way they will go in if you use a pilot hole for soft wood.
Lot of cold windy weather all over the states this week. Stay warm!
Warm I am! Now that the heater is running full blast in the shop it's hot up there working on the deck again. Just as bad as in the summer, may need to get a fan up there to push the heat down in the building. Just finished another sheet up there tonight, had to wring out my shirt when I was done...
your really making progress and the dog n cat are keeeping the faith , whats the sail plan/mission once you finish across the pond to the med perhaps the high artic northwest passage or perhaps just the lakes and spot of fishing
Probably get her wet in the Mississippi, then south and into the gulf. If all goes well either Florida or Bahamas the first winter. At some point I'd like to go to Europe, spending a summer there, not sure the Med holds that much interest for me. I like places more off the beaten path. The Pacific Northwest is somewhere I could see myself spending some time, but that's a bit of a journey just getting there, so, we'll see.
You're making progress, cool! I like the shape of the hull, that bow-on shot was nice.
Yeah, slow but sure; thanks!
Sir Captain will you BeAdding Any kind Fabric to Your Hull ?
Yes, in fact all the plywood covering the planking already has a layer of fiberglass applied to it. When we get ready to finish the hull I'll glass tape the seams and joints that aren't already done.
Good progress. For your hatches you might want to consider framing the mounting surface with 2X stock on edge rather than the plywood. It will give you a modest vertical profile to keep water out and to better avoid stepping on the hatch as well as an opportunity for a flat surface.
Yeah the aft lazarette hatch will be framed with 2x's. The cabin hatches are more of a flush mount and wouldn't look right sitting on 2x's. I intend to fair the plywood into the deck to make it seamless.
@ I guess that’s my point, flush mount though common on production boats are too easy to step on. Having 3 inches proud gives you something to avoid and a little safety factor for water to run around before it reaches the level of the hatch. I would argue mine look fine elevated but you might prefer a different look- that’s why we build our own boats🤔😁
Yes I couldn't agreemore. It intrigues me as to why you are using steel galvanised bolts and not something more compatable with sea water conditions. I understand the cost difference but I have seen what sea water does to steel components. Just my thoughts and you may have a perfectly good reason. Cheers Ian
@@ianlangley987 That's too complex and long winded a discussion to get into here in the comments. What I will say here though, is read George's book, he talks about it in detail.
The project is coming along nicely. Can I suggest you should always use the straight edge on edge and not on the flat side. I am referring to the deck beam planing job. The problem of using the straight edge on the flat side is that it will tend to folllow the lay of the job and not show where the high parts are. Hope this helps. Cheers Ian
I was demonstrating how the ply would lay in that area. As I've said numerous times in the past, the decks are not on a flat plane lengthwise, so you can't lay a straight edge along there.
Cruising down the river and getting to Paducah we tied up next to a really cool boat. I actually saw it on a semi trailer in Ludington Mi. Spoke with the owner Eric. It’s a 48’ George Buehler design boat. I believe he called it a sea skiff? Took him 21 years to build and this was his maiden voyage. I looked at the Buehler website but didn’t actually see the same design. It had a canoe stern with external rudder. Large midship Pilothouse with raised cabin forward. Has a sail rig on it which was folded forward. Really neat boat. Name was “Plain Jane “
George seemed to have a penchant for "one offs", I've seen a number of variations out there. 21 years! I need to slow down, maybe take a vacation... I can see that though, if you start young enough and just chip away here and there, by the time you retire the boat is ready. I saw a news clip of a guy in Maine that had been building for 40 years, beautiful boat, immaculate craftsmanship. Sometimes the journey is just as important as the destination.
No lateral rakes on the hull for performance and well! Just should have them.
Those screws are in your way for the next layer now
Yeah, as I mentioned twice in the video, the screws are just there until the glue is fully set, then they'll come out.
Are you going to apply epoxy between the sheets of plywood?
George suggested just using that water based powdered wood glue between the layers of ply. I've been using the PL Premium and I'll think I'll continue with that. The PL should be overkill for what is needed. Once the top layer of ply is on I'll screw all the way into the deck beams, through all three layers with SS screws.
Deck is coming along nice. Stay hydrated up there.
Thanks, will do!
Glad you’re ok with that scaffold tip over. Be safe up there. I have similar scaffold and purchased the outrigger supports for the bottom. Usually only use them when I go double stack. I know they get in the way walking around them but might be worth it for your higher work.
The outriggers wouldn't fit around the boat in many places, but yes, they would be nice if I could make them fit.
Perhaps consider jury-rigging some sand bags or something on the bottom of the scaffolding, to lower the center of gravity, if you plan to perform some gymnastics on top of there again 😁
Yeah, that would help, but a pain to move things around with all the extra weight. I just need to remember the basics, most of all, keep all the force downward, no side loads...
I’m guessing George wants the water to shed away from the Pilothouse instead of it collecting on the deck up against the pilothouse
That would be a reasonable assumption, but the deck angles up towards the bow so much, that little dip in the middle wouldn't even slow the water down.
Gotcha!
looks like you could almost move in now, the bits of the hull that look varnished whatever look nice shame that its going to be drowned in white
Well, enough white so it doesn't feel like a tomb and enough varnish to keep it pleasant to the eye. We'll see how it goes when I get to that point.
@@DieselDuck48IoBuild-rp4dn I know jet black when you goto a marina its a sea of white with your jet black ship it would become famous known by everyone as "The Black Ship"
@@kevinrushmere George was a fan of some color in boats too, not sure black would be my first choice though... There's a reason most boats are white, any color in the tropics would turn the boat into a sauna and be really hard on the paint too. That said, I am considering some color between the boot stripe and the sheer (below the rub rail). We'll see!
Nice to see continued progress. Lookin' good!
Thanks!
Hey, I probably misunderstood your pilot house explanation but mine sits squarely over the engine room- it seemed like yours was over the forward cabin? Also the deck beams are intended to have crown- less than what George called for but enough to promote runoff of seas or precipitation. Again maybe I misunderstood your explanation. It’s good that you made it a flush deck forward without that step down in the forward two stations. Greg
Yes, the pilot house sits over the engine room, then 2 feet over the aft and forwards decks to allow access to the forward and aft cabins from the pilot house. Yes the deck is crowned. All those deck beams were laminated from 3/4" stock over a curved former and epoxied. There is I think 7" of crown in the deck. George wrote later that he thought the 48 should have a higher pilot house to better see over the bow, 9" is what he recommended. When I laid things out it would have left a 4" step up from the side deck to the forward deck, so I just brought the pilot house all the way up to meet the forward deck.
Greg, after thinking about your post a bit. I think you were thinking I was talking about something else. I posted a short video explaining better what I was talking about.
What’s the plan for putting the pilothouse on? Move the boat outside then build the pilothouse in place or will you need to build that in the shop and trailer separately to launch ?
Move the boat outside, build the pilot house, then I'll have to hire a crane to move it onto a second trailer for transport. Not sure I want to try to build it off the boat then have it fit perfectly (or not) when it's time to launch. That means everything in the pilot house has to be built to come apart (more or less) easily.
@@DieselDuck48IoBuild-rp4dn sounds like a great plan. We are currently cruising down the Illinois River. Headed to the Gulf then to Texas. Can’t wait to see you splash and enjoy your build.
@@jimreid67 Wish I was alongside heading down river...
A baker's piping bag helps get thickened epoxy into those tight spots. When I installed my thruster tube I rounded over the edges and wrapped some glass from the hull into the tube. Didn't take much extra work. Looking good! Cheers! Rick.
Yeah, I bought a bag of 50 of those piping bags, I just really don't like using them though. They seem awkward to use. I have some empty caulking tubes I fill with thickened epoxy when I have a big job to do, and the syringes are really handy for small jobs as you can just suck the epoxy in them from the tip. The reason I decided not to glass from the tube inside to the hull; I've seen issues with flow separation on a hull with rounded edges. So I thought I might get better flow from the thruster if it was a sharp edge.
@@scottfintel8935 I find if you keep the piping bags small and use a zip time to close them they're pretty handy. Bigger jobs they're ok but can be messy. I built up a small lip on the leading edge of the thruster tube to deflect some flow around the hole but my thruster is much more forward than yours and closer to the keel so it's quite open to flow if I hadn't. I didn't fair my box keel either. I read Dave Gere's book too. With a plywood core hull I had no meat to remove. Keep goin! Cheers!
I like trolling motor that drops down bow small moon pool or sealed pocket vertically. But not this solid keel boat. It's those damn leaks after time
Yeah, leaks are always a risk. I guess it's a rewards vs. risk analysis.
I use Bi-metal blades for my multi tool. That way i dont have to worry about hitting screws. Cuts just as well as a wood blade.
I would, and do use bi-metal blades when I have to. But (the ones I've used at least) don't cut wood as well. When you're cutting into wood as deep or deeper than the blade, it's nice for it to cut at its best.
@@DieselDuck48IoBuild-rp4dn the boats coming along great. I am considering building the 48 diesel duck or possibly the 55 swan. Stretched 48’. Family of 5 need the space
well done heck of a job, is that tube aluminium or plastic , look forward to seeing the electric motors go in
Thanks! It's a filament wound fiberglass tube. Probably won't install the motor until next summer.
You will love that bow thruster.
Yeah, I think so too. Just to handy to not install one.
Your boat will have enough of your blood in to to be Family ;)
So true!
I'm building aboat too my hands look like yours
very impressive thickness of the hull where you made that cut production fiberglass boats are a lot thinner and have flimsy rudders that orcas like to snap/nudge for a laugh😇
That was Georges mantra, build 'em heavy. I'd be scared to go off shore in any modern production hull. I may be a little old fashioned, but hey...
Cabin's coming along nicely! And i like your bow thruster hole drilling solution.
Thanks! I'm glad I did it the way I did, the hull is so thick it would have taken days to grind it to the correct angle.