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Great video. Did you ever machine the xr650l countershaft?

Thank you sooooooooooooo much !!! You solved question!! Primary side and secondary side!! Thank you a ton!!!

Hi I tried black to Black red to orange and green to White and nothing still happens

awesome trike- great condition!

awesome bike !

You are a genius! Best Video on TH-cam!

Thank you so much for this explanation. That green meter wire was a headache to figure out.

OK all simple except why do you display green and yellow controller disconnected from blue throttle? Why do you display brown controller disconnected from yellow throttle? please explain

Hey man appreciate the video. I have a 84 xl 600 dual carb. If I took the washers out that was under the needle as it’s non adjustable needlewould it run super lean? Can’t keep it running idles high no matter what change adjustment wise.

Love to see a vid of you installing the rebuild kit

What about making a new bushing and machining the case? That way you don't have to retemper the steel shaft.

I bought a 1985 XR600 and it was always a pig to start for the first time. I put up with it for years. Then recently it refused to start. Tracked it down to low speed fuel circuit. I watched your video and it was very helpful. A previous owner had swapped the carb bowls over and the secondary float was way off. Now it starts very easily Thanks for your video

hi there, so this right here can convert if you have a 6pin throddle connector on your controller box into a 6 pin. That's what you're showing us. For the Throttle hout 3 pin controller box what then

Thank you for the great video. I have a question. I have problems with my XL 350 from 1984. My dual carb does not have the bottom cup with the hole that you mentioned. They’re both identical even have the same part number on them. is that wrong? Also, I don’t think this is a 350 carb but looks like a 250 based on parts that I saw for the rebuild kit. Sorry for the complicated question.

what about a 6 wire throttle to a 5 wire CONTROLLER??? no f' n help ANYWHERE online. WTF IS THAT???

Thank you for the video, I have a problem with my xl600 carbs, the main carb does not fill with petrol when I open the tap. The second carb does fill. If I open the drain screw on the first carb no petrol flows through the drain but it does flow through the second carb. Any idea what could it be? The bike doesn't start and I would like to avoid having to take the carbs off the bike. Please help

Oh, man. That was the color combination I have been looking for! Thank you so much for the information! I've watched a dozen videos on ebike throttle wiring, and your system finally matched mine!

Do both carbs have a 45 pilot jet? I just took mine apart and the right side carb does not have a pilot jet in it??

The wires coming from my control is 5 wires..yellow,blue,red,black and white..the wires on my new twist throttle is red,black and white..I'll match them up and leave the yellow and blue and see if that would work for me..by the way good explanation tho..

Muy linda la 87😊

Awesome! Exactly the same setup that I have. Boy did you save me a bunch of work! Thanks big time!

Volume too low! Hooked up exactly as stated in video. DID NOT WORK! Any additional thoughts? Thumb throttle with on/off and LCD display, RED, BLACK, GREEN, YELLOW, BLUE. Controller available wires, RED, BLACK, GREEN, YELLOW, WHITE, BROWN. 1000W 48 Volt Brushless Controller. Please comment ONLY if you know which combination works! Thanks! MarkMannM2

Thx man I gotta new thumb throttle with a key and I was curious about how I wire this up u r very helpful

big help - many thanks

Thanks so much this is what I needed saved me a good bit of time merry Christmas

Thanks ! helped me solve which wires to combine from controller (yellow + green) u da man !

I just needed to thank you for your help your the only video I can actually understand so thank you so much for your help?

Hello my name is Paulo chapel, friend help me with a brushed controller d 30 vts 500w 28 A. of the brand XUN. I don't know how to connect this device, on the accelerator with a contact key, this accelerator has 5 wires (On Throttle Socket: Green, Black and Red) (separator: 2 wires; Yellow and blue.) This throttle has a motorcycle key and battery indicator. on the brush controller there is a white socket written: (Derailleur) in the colors green red and preto. I already know it's the accelerator but what about the two yellow and blue wires???? where can i plug it in?? we have two blue wires in a white socket written lock two blue wires written lock; what are these two wires for?

Hola mi nombre es paulo capilla, amigo ayúdame con un controlador cepillado d 30 vts 500w 28 A. de la marca XUN. No se como conectar este aparato, en el acelerador con llave de contacto, este acelerador tiene 5 cables (En el enchufe del acelerador: verde, negro y rojo) (separador: 2 hilos; amarillo y azul.) Este acelerador tiene llave de moto e indicador de batería. en el controlador del cepillo hay un enchufe blanco escrito: (desviador) en los colores verde, rojo y negro, ya se que es el acelerador pero y los dos cables amarillo y azul???? ¿dónde puedo enchufarlo?Tenemos dos cables azules en un enchufe blanco con candado escrito dos cables azules con candado escrito; ¿Para qué son estos dos cables?

The three wires are the only ones you need if you want to just wire it up, the other two are for showing battery power and use the key lock, but if you just want a throttle the three little wires are all you need to connect.

I can't here ya

Whats with the top knots,do you get an expensive small coffee and half mast pants with each kit too lol....great video great product.

How do you short circuit gnd and K2 so I can get full speed that's what the company said

Thanks for making the video. Have 1987 Xr600r. Was running into some of these issues. Figured them out myself but it is great to have your video for reference. Truly appreciated. We can all learn something new everyday by us all sharing. Thanks again.

want to say thanks, really needed this info

Awesome tips tricks, and great knowledge thank you for the up load! This is perfect

Very nice I have 83 Sure like it

Thank you for sharing the info.

Hi, I have a vitesse stream e bike , I’ve looked in the electrics in the frame but there’s no spare connector there for a throttle, any ideas on how to get round this problem? Thank you,

Thank you so much , I thought I killed my controller but since I was able to fix it by buying a new throttle and wiring it up with these instructions I get to send back the controller I bought extra . BTW the extra green wire i had is either a ground or a speed signal 🤔

Hi, could you help me with my set up? I have the twist throttle version, but same 5 wire throttle and 6 wire throttle violamart controller. I hooked up everything like you did, but I'm getting zero response from the throttle. Motor is receiving power thoughtl.

I'm looking for a set of carbs for a 86 xr600r

Hi I've broke my throttle and need the power button colour please pedal assist not working without turning I have 6 wires witch two is the power please and can I just twist together .

👍

yup green to white sounds pretty straight forward, lol

I had the same problem after rebuilding my 87 xr600r carb, lone behold i swapped the bowls. Thanks for this video!

Where u get the rebuild kit from, can u post the link, i found a website that has them but they want alot for it, please if u can post the link

I realized it didn't show much. What info can you gather NONE $1 ALARM SAME. 2 Less wires. Some need it I'm not criticizing just not for me KISS IF U DONT KNOW THE MEANING LOL. ALLthe geniuses. Invent a replacement for hall sensor. Technically. 4 components could be made foolproof

Works on some I had to run a jumper Now throttle is ok

Musk put it best Cars are the way Not planes and bikes well its a bike. Either way Lol