Batesville Products, Inc.
Batesville Products, Inc.
  • 353
  • 209 304
Tooling Transfer Cost
What's included in the "Tooling Quote" when transferring molds from one foundry to another?
- Mold repairs
- Piece replacements
- Retrofitting to new foundry's equipment and process
- Required custom fixtures (for machining, inspection, or finishing)
- FEA and casting simulation for ideal feeding, temperatures, and timing
This is a clip from our live event “Transferring Tools and Transforming Quality.” Watch the full recording with Rachel, Stephanie, and Tim here: th-cam.com/video/u0wTjToUIKw/w-d-xo.html
Batesville Products is a permanent mold aluminum casting, machining, and polishing foundry in Lawrenceburg, IN. Serving 70+ industries since 1946. Learn more here: batesvilleproducts.com/
....................................
#foundry #metalcasting #manufacturing #manufacturer #aluminum #aluminumcasting #permanentmold
มุมมอง: 75

วีดีโอ

Buying a new mold vs. Transferring tools
มุมมอง 4614 วันที่ผ่านมา
To retool or transfer tools? Which is more cost effective and makes sense for my production needs? This is a clip from our live event “Transferring Tools and Transforming Quality.” Watch the full recording with Rachel, Stephanie, and Tim here: th-cam.com/video/u0wTjToUIKw/w-d-xo.html Batesville Products is a permanent mold aluminum casting, machining, and polishing foundry in Lawrenceburg, IN. ...
Can one foundry use molds from another?
มุมมอง 5221 วันที่ผ่านมา
Can you transfer molds from one foundry to a new supplier? For a successful tooling transfer, make sure your new foundry has processes and equipment that support your current needs. This is a clip from our live event “Transferring Tools and Transforming Quality.” Watch the full recording with Rachel, Stephanie, and Tim here: th-cam.com/video/u0wTjToUIKw/w-d-xo.html Batesville Products is a perm...
Revisiting Top 3 Casting Topics of 2024 (and a look forward to 2025)
มุมมอง 83หลายเดือนก่อน
Rachel, Stephanie, and Mary discuss the hottest topics of 2024: casting defects, casting methods, and sand cores. Then, they take a look at what's coming to the casting industry in 2025 - new technology, advancements, and industry trends. Batesville Products is a permanent mold aluminum & zinc casting, machining, and polishing foundry in Lawrenceburg, IN. Serving 70 industries since 1946. Learn...
Casting Defects: Flash, Shrink, Bend, and Porosity
มุมมอง 121หลายเดือนก่อน
Flash defects are caused by mold wear or improper tool maintenance. Bent or twisted castings and shrinkage can also be caused by the mold or mold design. Porosity defects form during casting, and are caused by improper metal maintenance, foundry practices, or pouring methods. This is a clip from our live event “Transferring Tools and Transforming Quality.” Watch the full recording with Rachel, ...
GAUGES: Casting Inspection
มุมมอง 44หลายเดือนก่อน
Go-no-go pin gauges, profile gauges, flatness fixtures, and more. Different casting inspection tools used by foundries to guarantee high quality castings. This is a clip from our live event “Transferring Tools and Transforming Quality.” Watch the full recording with Rachel, Stephanie, and Tim here: th-cam.com/video/u0wTjToUIKw/w-d-xo.html Batesville Products is a permanent mold aluminum casting...
5 Steps to Transferring Tools (same mold, new foundry)
มุมมอง 82หลายเดือนก่อน
5 Steps to Transferring Tools (same mold, new foundry)
Casting quotes: Quantity price breaks (minimize set up costs, maximize production!)
มุมมอง 192 หลายเดือนก่อน
Casting quotes: Quantity price breaks (minimize set up costs, maximize production!)
What's your pain? When it's time to switch casting suppliers.
มุมมอง 352 หลายเดือนก่อน
What's your pain? When it's time to switch casting suppliers.
Fabrication vs. Casting
มุมมอง 792 หลายเดือนก่อน
Fabrication vs. Casting
Comparing Aluminum Alloy Properties (319, A356, A380)
มุมมอง 2882 หลายเดือนก่อน
Comparing Aluminum Alloy Properties (319, A356, A380)
STOP WASTING MATERIAL during machining
มุมมอง 673 หลายเดือนก่อน
STOP WASTING MATERIAL during machining
Transferring Tools & Transforming Quality
มุมมอง 583 หลายเดือนก่อน
Transferring Tools & Transforming Quality
When to machine from billet vs. When to cast from ingot (ROI, quantities, and cost)
มุมมอง 603 หลายเดือนก่อน
When to machine from billet vs. When to cast from ingot (ROI, quantities, and cost)
Aluminum 6061 vs. A356 (machining stock vs. metal casting)
มุมมอง 1153 หลายเดือนก่อน
Aluminum 6061 vs. A356 (machining stock vs. metal casting)
Ways to verify metal composition & strength in casting
มุมมอง 993 หลายเดือนก่อน
Ways to verify metal composition & strength in casting
Machining Castings 101 (podcast)
มุมมอง 1554 หลายเดือนก่อน
Machining Castings 101 (podcast)
Tolerances: Machining from Billet vs. Casting from Ingot
มุมมอง 304 หลายเดือนก่อน
Tolerances: Machining from Billet vs. Casting from Ingot
Award for Resilience & Excellence
มุมมอง 104 หลายเดือนก่อน
Award for Resilience & Excellence
Why your FOUNDRY should be MACHINING your castings
มุมมอง 354 หลายเดือนก่อน
Why your FOUNDRY should be MACHINING your castings
DIFFERENCES when MACHINING sand, die, or permanent mold CASTINGS
มุมมอง 714 หลายเดือนก่อน
DIFFERENCES when MACHINING sand, die, or permanent mold CASTINGS
HEAT TREAT | T5 & T6 pros, cons, and when to heat treat castings (PODCAST)
มุมมอง 1654 หลายเดือนก่อน
HEAT TREAT | T5 & T6 pros, cons, and when to heat treat castings (PODCAST)
The Hunt for Metal Treasure | KIDS STORY BOOK (manufacturing for kids!)
มุมมอง 1085 หลายเดือนก่อน
The Hunt for Metal Treasure | KIDS STORY BOOK (manufacturing for kids!)
Permanent Mold Casting Process in UNDER 1 MINUTE
มุมมอง 1.2K5 หลายเดือนก่อน
Permanent Mold Casting Process in UNDER 1 MINUTE
How Mold & Casting Design impacts secondary Machining
มุมมอง 1225 หลายเดือนก่อน
How Mold & Casting Design impacts secondary Machining
Reasons we might machine metal castings (secondary machining)
มุมมอง 795 หลายเดือนก่อน
Reasons we might machine metal castings (secondary machining)
State of the Foundry Market Today (PODCAST)
มุมมอง 1925 หลายเดือนก่อน
State of the Foundry Market Today (PODCAST)
Aluminum castings for 70+ industries
มุมมอง 976 หลายเดือนก่อน
Aluminum castings for 70 industries
Everything you need to know about Machining Aluminum Castings
มุมมอง 1256 หลายเดือนก่อน
Everything you need to know about Machining Aluminum Castings
Difference between DIE CASTING and PERMANENT MOLD
มุมมอง 2276 หลายเดือนก่อน
Difference between DIE CASTING and PERMANENT MOLD

ความคิดเห็น

  • @intheshell35ify
    @intheshell35ify 13 วันที่ผ่านมา

    Don't inbreed. Cousins is not ok.

  • @UKvoice1
    @UKvoice1 13 วันที่ผ่านมา

    Great video, Tim! I’m working on a thin-wall aluminum casting pattern with complex geometry. Any tips on accurately adding shrinkage allowance for such intricate designs? Especially for balancing allowance across thin blades and hubs. Thanks

    • @batesvilleproductsinc
      @batesvilleproductsinc 13 วันที่ผ่านมา

      Good thought! Shrinkage is tricky because it varies based on the material and how quickly that section solidifies (which differs with each casting process - ex: sand casting solidifies slower than permanent mold). Shrinkage is usually accounted for in the tooling design, not the part design. So if you're a product designer, you should have to worry about accounting it into your design. Your foundry who designs the tooling will be able to balance the solidification rate for these areas using extra risers, gating, vents, chills, etc. Hope this helps!

  • @guadalupemunoz9920
    @guadalupemunoz9920 15 วันที่ผ่านมา

    All my respect to this awesome family... Great and super professionals in the field, keep working like that and I am absolutely sure on the next 2 no more than 3 years your business will rise at least 2 times due to the electrification on cars, Congrats from México

  • @guadalupemunoz9920
    @guadalupemunoz9920 16 วันที่ผ่านมา

    Thanks a lot for great information... regards from México

  • @vidznstuff1
    @vidznstuff1 16 วันที่ผ่านมา

    cloudflare blocks your site...good way to go broke.

  • @slomofan2070
    @slomofan2070 23 วันที่ผ่านมา

    Cool, da könnte ich gerne mehr von sehen.

  • @kayakMike1000
    @kayakMike1000 หลายเดือนก่อน

    Hum... Nile Red ran into hydrogen gas porosity problems when casting purple gold.

    • @intheshell35ify
      @intheshell35ify 13 วันที่ผ่านมา

      He also ran into problems when he refused to eat his brussel sprouts. 😂

  • @jacobcassar9945
    @jacobcassar9945 2 หลายเดือนก่อน

    Differentiate between degrees celsius and degrees faranheit

  • @catmeta6044
    @catmeta6044 3 หลายเดือนก่อน

    bacano

  • @catmeta6044
    @catmeta6044 3 หลายเดือนก่อน

  • @yeoo5106
    @yeoo5106 3 หลายเดือนก่อน

    How much is the casting machine?

  • @WattersZ
    @WattersZ 3 หลายเดือนก่อน

    Curious to see your guy's info - just about to try and get into starting a small foundry & machine shop

    • @WattersZ
      @WattersZ 3 หลายเดือนก่อน

      Seems like a lot of the information is just good general design information - but the ribs and draft definitely seem to be a good thing to mention with castings

  • @s_attila
    @s_attila 3 หลายเดือนก่อน

    What is the value of the calculated shrinkage that you use for the mold design?

    • @batesvilleproductsinc
      @batesvilleproductsinc 3 หลายเดือนก่อน

      Shrinkage is impacted by geometry of the casting, cooling rate, pouring temperature, etc. So for all our mold designs, we use a simulation software that predicts shrinkage for that custom model. You can find a general shrinkage % for each aluminum alloy online, but know that the exact amount depends on design and foundry practices.

  • @alexnuusila
    @alexnuusila 5 หลายเดือนก่อน

    I had an appointment with this company for a tool I developed. Verified a month out. Two weeks, week prior still good. A few days before I was told they weren’t interested in my tool. No reason. Just not interested. It is their right to refuse to do work with anyone. The issue is the unprofessional manner in which they strung me on then discarded my idea was unnecessary. Maybe it was a lone employee who made this decision. I just don’t agree with it. I wish this company the best.

    • @batesvilleproductsinc
      @batesvilleproductsinc 5 หลายเดือนก่อน

      Hi Alex. Thanks for sharing your experience. We're sorry for the inconvenience you've faced. Our team strives to be professional and transparent and we're upset your experience didn't reflect this. Our team reviewed our records and unfortunately can't find records of this appointment you mentioned. We'd love to talk and make things right. Please feel free to call our sales team at 812-537-2275 or email sales@batesvilleproducts.com

  • @robertcarpenter6410
    @robertcarpenter6410 5 หลายเดือนก่อน

    Metal shavings are collected and recycled.

  • @beachboardfan9544
    @beachboardfan9544 5 หลายเดือนก่อน

    👍 Thanks for linking this! A vid on the RIZ test and the automatic degasser would be nice!

  • @beachboardfan9544
    @beachboardfan9544 5 หลายเดือนก่อน

    Can you guys do a vid on the automatic degassers? Or quality control equipment in general...

    • @batesvilleproductsinc
      @batesvilleproductsinc 5 หลายเดือนก่อน

      Great suggestion!

    • @batesvilleproductsinc
      @batesvilleproductsinc 5 หลายเดือนก่อน

      This episode goes a little more detail into the science behind degassing, but doesn't really talk about the automatic machine we use: th-cam.com/video/Y4nDScYu7uQ/w-d-xo.htmlsi=3xVjSbESb6zlDhMu

  • @Meet1802
    @Meet1802 7 หลายเดือนก่อน

    Which metal is best for make a permanent mold die??

    • @batesvilleproductsinc
      @batesvilleproductsinc 6 หลายเดือนก่อน

      Our permanent molds are made of 4140 tool steel

  • @beachboardfan9544
    @beachboardfan9544 7 หลายเดือนก่อน

    Great vid! Only criticism is, 9:45 is computational fluid dynamics (CFD) not FEA.

    • @oskarejsmont
      @oskarejsmont 7 หลายเดือนก่อน

      Isnt CEA based on discretized finite elements?

  • @fleckione-workinprogress4249
    @fleckione-workinprogress4249 8 หลายเดือนก่อน

    no idea why this video was recommended to me but always nice to see metal casting tips and specs

  • @romeokimo9116
    @romeokimo9116 8 หลายเดือนก่อน

    Keep going on ^^

  • @jamesgibbs9043
    @jamesgibbs9043 9 หลายเดือนก่อน

    Make it in the USA! WOOT!

  • @djalouldjaloul-k4m
    @djalouldjaloul-k4m 9 หลายเดือนก่อน

    Hi, I admire your work

  • @nj1255
    @nj1255 9 หลายเดือนก่อน

    You want the beer to foam. Pouring it like in the second example would detract from taste and you get no creamy foam. However, if you are drinking some cheap tasteless beer I guess it doesn't matter anyways.

    • @Racing_Fox
      @Racing_Fox 9 หลายเดือนก่อน

      You missed the point, well done

    • @nj1255
      @nj1255 9 หลายเดือนก่อน

      @@Racing_Fox nope, but maybe you missed the point of my comment. There are people who actually believe that you are supposed to pour beer without getting it to foam. I just pointed out that you want the beer to foam, in case someone didn't know.

  • @0Logan05
    @0Logan05 9 หลายเดือนก่อน

    Better American Robots than Communist CCP/Democrat Robots!..

  • @praveenchougule783
    @praveenchougule783 9 หลายเดือนก่อน

    Sir foundry job opening??

  • @hainanwestasia
    @hainanwestasia 9 หลายเดือนก่อน

    👍

  • @RafikulIslam-rg4rm
    @RafikulIslam-rg4rm 10 หลายเดือนก่อน

    Hi Dear I'll check out your YouTub channel. Your video quality is very good and you make very good videos. But not doing SEO on your video is not increasing the views for which the video is not going viral and you are not promoting your social media.Because of which your YouTub channel is not growing. It is possible that if you fully customize your channel, the video will go viral. Greetings TH-cam SEO Specialist

  • @ayteguh
    @ayteguh 11 หลายเดือนก่อน

    Thank You for this sharing

  • @زلنبتبت
    @زلنبتبت ปีที่แล้ว

    يا.لهم.من.عمال.ماهرين...☺

  • @Fisherman.907
    @Fisherman.907 ปีที่แล้ว

    How detailed? And how bid can u go? And double sided?

    • @batesvilleproductsinc
      @batesvilleproductsinc ปีที่แล้ว

      Both casting processes can make very detailed parts! You can get even more detailed with secondary machining, or make complex internal geometries with sand cores. Thanks to the steel mold, permanent mold has a higher dimensional accuracy than sand casting (+/- 0.015 linear tolerance for the first inch on one side of parting line). Here's a cheat sheet with permanent mold tolerances and design specs: batesvilleproducts.com/resource/7-important-specs-when-designing-for-permanent-mold-casting/ Everything is custom, so there's a lot of design flexibility. You can add complex features in both halves of the permanent mold, so yes, double sided is achievable! In terms of size, at BPI we do permanent mold castings that are 1 to 100 pounds. We hand-ladle metal and aluminum solidifies quickly. Size also depends on if the mold can fit on our tilt pour presses. Some of our large castings are big dental chair plate bases, long surgical equipment arms, or even corner adornments on a building in NYC. However, there are other permanent mold and sand casting foundries that make giant castings (think bridges or construction equipment). They can make larger parts because they are pouring metal straight from the crucible or don't use automated machinery. I hope this helps - Each casting we make is custom so it's hard to give a one-size-fits-all answer!

  • @marcins5584
    @marcins5584 ปีที่แล้ว

    what is that simulation software????

    • @batesvilleproductsinc
      @batesvilleproductsinc ปีที่แล้ว

      MAGMA software. We did a video with them about 2 years ago if you want to learn more: th-cam.com/video/WNSDGC8qVuo/w-d-xo.htmlsi=2LzrJtK6cdkoqh30

  • @AgungJono-z1n
    @AgungJono-z1n ปีที่แล้ว

    tools do you need to make something like that?

    • @Kameolontti
      @Kameolontti 8 หลายเดือนก่อน

      Melting vessel for melting aluminum. Pouring vessel and tongs to handle the pouring vessel. Permanent mold. Some tools for polishing and drilling of holes, cutting the struts etc. All of the robotics and large vessels etc. are just for increasing the output capacity and reducing the amount of labor hours per unit of production.

    • @hkxcast-ningbo-China
      @hkxcast-ningbo-China 7 หลายเดือนก่อน

      i can

  • @AmosAmerica
    @AmosAmerica ปีที่แล้ว

    What are you using to polish the zinc? A paste or oil or is it something else?

    • @batesvilleproductsinc
      @batesvilleproductsinc ปีที่แล้ว

      There are many pastes out there that you can use with your grit belts and buffing equipment. These help the equipment last longer and help the part get that even smooth shine.

  • @grillzbytroy8870
    @grillzbytroy8870 ปีที่แล้ว

    Outstanding presentation thanks. Been having what I believe it gas porosity in castings lately.

  • @bradmacarthur8097
    @bradmacarthur8097 ปีที่แล้ว

    Interesting stuff

  • @Agent-bm1dv
    @Agent-bm1dv ปีที่แล้ว

    How much is a Machine like this cost?

  • @Gravitycastingmachinesji-xt5fl
    @Gravitycastingmachinesji-xt5fl ปีที่แล้ว

    a nice company with good products

  • @beiluloldham703
    @beiluloldham703 ปีที่แล้ว

    P r o m o s m

  • @DrDr4g0n
    @DrDr4g0n ปีที่แล้ว

    Rachel needs to stop saying 'Okay got it' every 5 seconds! Otherwise really great and informative video!

  • @arafat877
    @arafat877 2 ปีที่แล้ว

    Does those machines for sale please ???

  • @toddpf
    @toddpf 2 ปีที่แล้ว

    No hearing protection? Yikes!

  • @fernandoMoreira-jk4rk
    @fernandoMoreira-jk4rk 2 ปีที่แล้ว

    👏👏

  • @williamhuang5329
    @williamhuang5329 2 ปีที่แล้ว

    Hanzhen harmonic drive gear , over 30 years experience , robot gear reducer

  • @batesvilleproductsinc
    @batesvilleproductsinc 2 ปีที่แล้ว

    Read the written summary of the webinar here: batesvilleproducts.com/resource/metal-polishing-101-2/

  • @wallynassir7680
    @wallynassir7680 2 ปีที่แล้ว

    Indoors without respirators?!? Risk of Cancer is 1000x higher my friends. Wear respirators!

    • @brianjapuntich5617
      @brianjapuntich5617 27 วันที่ผ่านมา

      and your source for this valuable warning is?

  • @kensmith8832
    @kensmith8832 2 ปีที่แล้ว

    I have worked in many kinds of the aluminum industry for the last 35 years. I wonder how the workers keep a clean shirt! I remember turning black, head to toe, after 40 minutes in the extrusion business. The casting business was about the same. If lost foam castings was used, the burning plastic can be vented away. BTW, I get a laugh at all the safety experts on TH-cam! They seem to think everything is as the video shows it. If people only knew about the caustic tank used to clean the aluminum out of the dies! The byproduct of the chemical reaction would freak out all these safety freaks. I wonder how they would react to knowing the PSI used to extrude aluminum...

  • @wonderfulworld5134
    @wonderfulworld5134 2 ปีที่แล้ว

    Very artisan. A very valuable final touches for residental & commercial buildings. Anodized this would take the elements of any region.

  • @samuelthompsonthompson2816
    @samuelthompsonthompson2816 3 ปีที่แล้ว

    Hi bpi please I send so mean mail to your company and know nobody answer

  • @samuelthompsonthompson2816
    @samuelthompsonthompson2816 3 ปีที่แล้ว

    Please I have my design please help me