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Uncle Duncan's Shack
South Africa
เข้าร่วมเมื่อ 21 ก.ย. 2009
Here we talk science, electronics, physics, 3D printing, kit building, maths and educational matter.
The videos with narration have subtitles in English with those who have hearing difficulties in mind so that the audience who cannot hear are able to enjoy my content.
My day job: I work in the chair force.
My job is running a repair department and taking care of all the paperwork.
A gathering place for all you wire rats like me!
www.uncleduncansshack.com/
#electronics #diy #engineering #education #arduino #software #electricity #motor #variablefrequencydrive #electronicscreators
The videos with narration have subtitles in English with those who have hearing difficulties in mind so that the audience who cannot hear are able to enjoy my content.
My day job: I work in the chair force.
My job is running a repair department and taking care of all the paperwork.
A gathering place for all you wire rats like me!
www.uncleduncansshack.com/
#electronics #diy #engineering #education #arduino #software #electricity #motor #variablefrequencydrive #electronicscreators
An indepth video on how load cells and strain gauges work #electronics #scale #loadcell
Mastering the HX711 Load Cell Amplifier: Build a Precision Digital Scale
In this video, I take a deep dive into the HX711 load cell amplifier and show you how to create a precision digital scale with a live display on an I2C LCD screen.
Whether you’re working on a DIY project, exploring weight measurement systems, or looking to understand the HX711, this video is packed with insights and practical tips!
**What You'll Learn:**
1. **How the HX711 Works:**
- The HX711 is a 24-bit analog-to-digital converter (ADC) designed specifically for weigh scales and industrial control applications.
I explain how it amplifies the tiny signals from a load cell and converts them into digital readings.
2. **Building the Scale:**
- Step-by-step guide to wiring the HX711 with a load cell and Arduino.
- Connecting an I2C LCD display for real-time weight readings.
3. **Calibration and Accuracy:**
- Learn how to calibrate the system for precise weight measurements.
- Tips for fine-tuning the calibration factor to achieve consistent results.
4. **Noise Reduction Techniques:**
- Averaging multiple readings to smooth out noise.
- How stable power supplies and proper grounding improve performance.
5. **Dealing with Drift:**
- Strategies to counteract drift caused by temperature changes or power fluctuations.
**Applications:**
This project is perfect for DIY precision scales, inventory management systems, or even IoT-enabled weight monitoring solutions. With a few affordable components, you can replicate or customize this setup for your needs.
**Why This Video is for You:**
- Want to understand how to interface the HX711 with Arduino?
I’ve got you covered.
- Curious about how to achieve milligram-level resolution?
I explain it all.
- Need tips on debugging or improving sensor accuracy?
You’ll find plenty here.
Join me as I bring this fascinating technology to life, and don’t forget to like, comment, and subscribe for more hands-on electronics projects and tutorials! ⚖️💡🔧😊
In this video, I take a deep dive into the HX711 load cell amplifier and show you how to create a precision digital scale with a live display on an I2C LCD screen.
Whether you’re working on a DIY project, exploring weight measurement systems, or looking to understand the HX711, this video is packed with insights and practical tips!
**What You'll Learn:**
1. **How the HX711 Works:**
- The HX711 is a 24-bit analog-to-digital converter (ADC) designed specifically for weigh scales and industrial control applications.
I explain how it amplifies the tiny signals from a load cell and converts them into digital readings.
2. **Building the Scale:**
- Step-by-step guide to wiring the HX711 with a load cell and Arduino.
- Connecting an I2C LCD display for real-time weight readings.
3. **Calibration and Accuracy:**
- Learn how to calibrate the system for precise weight measurements.
- Tips for fine-tuning the calibration factor to achieve consistent results.
4. **Noise Reduction Techniques:**
- Averaging multiple readings to smooth out noise.
- How stable power supplies and proper grounding improve performance.
5. **Dealing with Drift:**
- Strategies to counteract drift caused by temperature changes or power fluctuations.
**Applications:**
This project is perfect for DIY precision scales, inventory management systems, or even IoT-enabled weight monitoring solutions. With a few affordable components, you can replicate or customize this setup for your needs.
**Why This Video is for You:**
- Want to understand how to interface the HX711 with Arduino?
I’ve got you covered.
- Curious about how to achieve milligram-level resolution?
I explain it all.
- Need tips on debugging or improving sensor accuracy?
You’ll find plenty here.
Join me as I bring this fascinating technology to life, and don’t forget to like, comment, and subscribe for more hands-on electronics projects and tutorials! ⚖️💡🔧😊
มุมมอง: 6
วีดีโอ
2024 Christmas story and new year wishes for 2025
มุมมอง 1321 วันที่ผ่านมา
"The Christmas Circuit Calamity" It was a snowy December evening in the cozy town of Solderville, where every electronics enthusiast and repairer was preparing for the grand holiday party at the local MakerSpace. The highlight of the evening was the annual "Illuminated Christmas Tree Showdown," where participants showcased their most creative, electronic holiday trees. Bob, the town’s most expe...
Teardown of a Volkano Tornado portable speaker for repair #electronics #diy #repair #speaker
มุมมอง 3021 วันที่ผ่านมา
The Volkano Tornado Series Heavy Bass Bluetooth Speaker (model VK-30003-BK) is a versatile and portable audio device designed for music enthusiasts. Below are its key specifications and features: Specifications: - Bluetooth Version: 2.1- Bluetooth Range: Up to 10 meters - Speaker Size: 4 inches - Output Power: 12W - Frequency Response: 100Hz - 20kHz - Impedance: 4Ω - Battery Capacity: 1500mAh r...
Filed weakening on induction motors and what the scope waveform looks like
มุมมอง 1121 วันที่ผ่านมา
Filed weakening on induction motors and what the scope waveform looks like
Using Connect from Nidec drives to configure Control Techniques drives #nidec #software #drive
มุมมอง 6021 วันที่ผ่านมา
Using Connect from Nidec drives to configure Control Techniques drives #nidec #software #drive
Variable Speed Drive output current waveform #electronics #motor #electricity
มุมมอง 1821 วันที่ผ่านมา
Variable Speed Drive output current waveform #electronics #motor #electricity
Sanyo CDP 190 cd player service to fix a scratchy volume knob #sanyo #cd #audio #repair #electronics
มุมมอง 1928 วันที่ผ่านมา
Sanyo CDP 190 cd player service to fix a scratchy volume knob #sanyo #cd #audio #repair #electronics
Repairing the display on my GW Instek GFG 8020 H signal generator #repair #electronics #testing #led
มุมมอง 1628 วันที่ผ่านมา
Repairing the display on my GW Instek GFG 8020 H signal generator #repair #electronics #testing #led
Model car display updated with color changing leds
มุมมอง 9หลายเดือนก่อน
Model car display updated with color changing leds
How the circuit in a buck regulator led driver works and behaves
มุมมอง 33หลายเดือนก่อน
How the circuit in a buck regulator led driver works and behaves
Modifying a Sanyo portable radio for pc speaker use
มุมมอง 5หลายเดือนก่อน
Modifying a Sanyo portable radio for pc speaker use
The Mischievous Optical Encoder and the Frustrated Variable Speed Drive
มุมมอง 12หลายเดือนก่อน
The Mischievous Optical Encoder and the Frustrated Variable Speed Drive
The story of Mamod engines and the end of an era
มุมมอง 46หลายเดือนก่อน
The story of Mamod engines and the end of an era
Here is a definitive method for testing a car alternator
มุมมอง 122หลายเดือนก่อน
Here is a definitive method for testing a car alternator
Model car display case with led lighting #model #history #car #led #musclecar #cars
มุมมอง 16หลายเดือนก่อน
Model car display case with led lighting #model #history #car #led #musclecar #cars
Hot air pcb pre heater build and test, we learn lot by doing this experiment and do some more 3D cad
มุมมอง 82 หลายเดือนก่อน
Hot air pcb pre heater build and test, we learn lot by doing this experiment and do some more 3D cad
The iconic 1968 Chevrolet Camaro Z28 #musclecar #hotwheels #camaro #chevrolet #history
มุมมอง 172 หลายเดือนก่อน
The iconic 1968 Chevrolet Camaro Z28 #musclecar #hotwheels #camaro #chevrolet #history
The 1967 Chevrolet C10 farm truck #hotwheels #musclecar #chevrolet #history #automobile
มุมมอง 32 หลายเดือนก่อน
The 1967 Chevrolet C10 farm truck #hotwheels #musclecar #chevrolet #history #automobile
1957 Chevy Bel Air Gasser video #cars #chevrolet #history #racing #belair #automobile
มุมมอง 82 หลายเดือนก่อน
1957 Chevy Bel Air Gasser video #cars #chevrolet #history #racing #belair #automobile
The history of the Chevrolet Bell Air #cars #automobile #chevrolet #history #vehicles
มุมมอง 52 หลายเดือนก่อน
The history of the Chevrolet Bell Air #cars #automobile #chevrolet #history #vehicles
Cars reviewed in week 2 of October 2024 #cars #automobile #history #american #ford #chevy #mopar
มุมมอง 22 หลายเดือนก่อน
Cars reviewed in week 2 of October 2024 #cars #automobile #history #american #ford #chevy #mopar
Ford GT40 history #ford #gt40 #cars #history #racing #automobile #lemans
มุมมอง 72 หลายเดือนก่อน
Ford GT40 history #ford #gt40 #cars #history #racing #automobile #lemans
1984 Pontiac Firebird #pontiac #firebird #transam #knightrider #cars #automobile #history
มุมมอง 142 หลายเดือนก่อน
1984 Pontiac Firebird #pontiac #firebird #transam #knightrider #cars #automobile #history
1965 Pontiac GTO #cars #automobile #GTO #pontiac #generalmotors #history
มุมมอง 42 หลายเดือนก่อน
1965 Pontiac GTO #cars #automobile #GTO #pontiac #generalmotors #history
The 1970 Chevy Nova SS #cars #automobile #nova #chevrolet #chevy #history
มุมมอง 72 หลายเดือนก่อน
The 1970 Chevy Nova SS #cars #automobile #nova #chevrolet #chevy #history
The conclusion of the Fluke scope meter restoration project #fluke #oscilloscope #electronics
มุมมอง 72 หลายเดือนก่อน
The conclusion of the Fluke scope meter restoration project #fluke #oscilloscope #electronics
1970 Plymouth Barracuda #plymouth #cars #barracuda #mopar #chrysler
มุมมอง 62 หลายเดือนก่อน
1970 Plymouth Barracuda #plymouth #cars #barracuda #mopar #chrysler
Thanks , Uncle Duncan , for the video. Question : could swapping the < A > lines at the HX711 have solved the sign issue? I cannot wait for the next video.
Yes, using a soldering iron can also fix a sign issue lol!
I am currently do some experiments on LED driver running OB5628 ic... nice to see these type of videos 😍
Nice, thanks for watching my videos and commenting, much appreciated!
Another great video! I'm starting to see VFDs applied in refrigeration systems at my work. Specifically the ultra low temp freezers (-86C) that we use for cyrogenic storage. Instead of driving the high and low side compressors directly with mains single phase, they are now using 3 phase VFDs with an inverter. To make them more efficient as you said once they reach steady-state. But I appreciate your in depth analysis!
whats the make/model of that voltage transducer/current probe you used? I would like to have something like that so I can view current waveforms on the scope
@ My dad built these based on this project: www.elektormagazine.com/magazine/elektor-201803/41395
@Uncle-Duncan-Shack awesome thank you!
I always love a good buck converter video! Nice explanation. I tend to see the drivers fail instead of the LEDs. And its always funny that you can never find the datasheet for these mystery chips on the cheap stuff. Good stuff!
Yeah, these led drivers are always an adventure. Virtually no 2 are the same. Sometimes they make for YT content.
@@Uncle-Duncan-Shack they certainly do! its an important concept to learn as well so it can never have enough scrutiny!
That’s a great project, really interesting to get anything down to the milligram and the setup of how you got there from the loadcell to the 3D printed parts Continued Success Fabrizio
Thanks Fabrizio, glad you like it. That is how a kitchen scale looks inside if you take one apart. Their range in normally 5Kg max in 1 gram increments.
Thank you Uncle D.
You are most welcome.
Which communication cable you used to connect with the drive
I used this cable from the manufacturer: acim.nidec.com/en/drives/control-techniques/Products/Options-and-Accessories/Communications-Option-Modules/CT-USB-Cable
Can you set the color manually or do they always cycle through the colors?
Not in this case, they cycle continuously.
@Uncle-Duncan-Shack bummer but still nice
@@Unboundmakesvideos In this case it is done like that as I wanted it that way. However one can use use common anode rgb leds and connect them to a 5V rgb led strip controller which can then be controlled with the remote those kits come with. Then one can have them all synced as well as having a lot of control options.
i like it from pakistan
Thanks for watching!
i like it from pakistan
I need something like this because I have to fill up a hole with JBWeld so I can drill and retap the hole. Unfortunate part is it's a two part epoxy so its hard to mix it and then shove it in something to inject in the hole. I dont think I can scoop it and put in the hole after mixing it. Cant really mix it in the hole. I dont have a syringe like this. I believe I used to but not anymore
😂👍👍👍
Hello Duncan Happy New Year all the best
Hi Fama, thanks for looking in. Compliments of the season to you as well. Best wishes for the new year. See you in the streams.
### Field Weakening in Induction Motors with Variable Speed Drives (VSDs) Field weakening is a technique used to increase the speed range of an induction motor beyond its nominal speed (base speed) while maintaining efficient operation. This is accomplished by reducing the stator flux, which effectively lowers the back electromotive force (EMF) and allows the motor to operate at higher speeds. Below is a detailed explanation of how this process works: --- #### **1. Background on Induction Motor Operation** - **Base Speed Operation**: At speeds below the base speed, the motor operates in the "constant torque region." The VSD provides a constant voltage-to-frequency (V/f) ratio to maintain the required magnetic flux in the motor for torque production. - **Field Weakening Region**: When the motor needs to operate above the base speed, the voltage limit of the drive is reached (typically the supply voltage). To allow further speed increase, the stator flux is deliberately reduced, entering the "constant power region." --- #### **2. Mechanism of Field Weakening** - **Magnetic Flux Reduction**: The flux in an induction motor is proportional to the stator voltage and inversely proportional to the frequency. As the frequency increases beyond the base frequency, the voltage cannot increase further due to the drive's limitations. To maintain operation, the VSD reduces the stator flux. \[ \phi_s = \frac{V_s}{k \cdot f_s} \] where: - \(\phi_s\): Stator flux - \(V_s\): Stator voltage - \(f_s\): Supply frequency - \(k\): Motor constant - **Current Control**: The VSD adjusts the current vector dynamically to control the flux and torque-producing components. The flux component is reduced, while the torque-producing current is prioritized to maintain motor performance. --- #### **3. Impact on Motor Performance** - **Torque Reduction**: In the field-weakening region, the torque output decreases because torque is proportional to the flux and the torque-producing current. With lower flux, the maximum torque capability is diminished. \[ T = k \cdot \phi_s \cdot I_q \] where: - \(T\): Torque - \(\phi_s\): Stator flux - \(I_q\): Torque-producing component of the current - \(k\): Motor constant - **Constant Power Operation**: Despite the reduced torque, the motor can maintain constant power because power is the product of torque and speed: \[ P = T \cdot \omega \] As speed (\(\omega\)) increases, the reduction in torque is offset by the increase in speed. - **Efficiency Considerations**: Efficiency may decrease in the field-weakening region due to increased copper losses and reduced magnetic efficiency. --- #### **4. Role of the Variable Speed Drive** - **Dynamic Control**: The VSD monitors motor speed, voltage, and current to calculate the required flux and adjust the frequency and current accordingly. - **Protection Mechanisms**: The VSD ensures safe operation by preventing the motor from entering unstable regions (e.g., excessive speed or overheating due to high currents). - **Field Weakening Curve**: The drive uses predefined or user-configured settings to manage the transition from the constant torque to the constant power region. --- #### **5. Applications of Field Weakening** Field weakening is particularly useful in applications requiring high-speed operation beyond the base speed, such as: - Centrifugal pumps and fans - Machine tools - Electric vehicles - Industrial conveyor systems --- ### **Key Considerations** - **Motor Design**: Not all induction motors are suitable for field weakening. Motors must be designed to handle the thermal and mechanical stresses associated with high-speed operation. - **Drive Programming**: Proper configuration of the VSD is essential to optimize field weakening without compromising motor life or performance. - **Operating Limits**: Continuous operation in the field-weakening region may result in overheating or reduced motor lifespan if not managed correctly. By leveraging the advanced control capabilities of modern VSDs, field weakening enables a significant extension of the operational speed range of induction motors, making them versatile for various industrial applications.
Yup, this is super useful. I'm sharing it left right and center. 👍👍👍
@@nickmuller2567 thanks Nickw Appreciate it
Thanks for doing that for us . As usual , a picture is worth a thousand words . It makes a complex situation easier to understand
Genius!
Glad you found it useful man!
This is an awesome tip, thanks Uncle D... Would you mind if I share it on other groups?
Hi Nick, you are most welcome to share it. Thanks for watching and commenting, I really appreciate it. And, Merry Christmas to you! Regards, Duncan
Mamod are no longer in business..
Correct, they are not making engines any longer.
Thank you for showing the oscilloscope traces . It really to make the subject come to life. Coming down with the supply voltage means a safe and instructive talk Oscilloscopes ? ..............Every home should have one !
Interesting 😂
That's what I thought
Excellent . I like the way the holes in the ceiling diffuser create the impression of overhead luminaires . Clever stuff
I remember those cards. 😅
Yes, it is nice that the Dodge came with one.
That's no corvette
Agreed The car in the following video is though.
Now THIS is cool! And creative!!
Thanks you! Appreciate you watching and commenting.
I was wondering how you did it. 🤗
Yeah, some kitchen drawer slides from Builders, simple stuff. Thanks Nick!
😊 Almost as 'romantic' as the steam engine. 😅😅🤗👍👍👍
Really cool project and looks amazing! The setPixelColor tree is hurting my eyes tho 🫣
Yeah, it was a very lazily done sketch 🤣
I have one of those AIO pump and it came already making a clacking noise, i guess it is about the rotor hitting the stator case. Thickening the water with oil helped a bit but I'm still searching to solving it definitely
Yet another example showing how invaluable an oscilloscope is for generating understanding. Thanks for that
The scope signal is inverted, only thought about that afterwards. So the flat line areas is where the led is on permanently and the pwm is where it gets dimmed.
Awesome video! I didn't know you had a channel. I just subscribed. Really enjoy all the detail you get into. I have to go back and go through your catalog of videos!
Thanks for sharing . Could you at, some stage, repeat the experiment for a capacitor ?
Yes I will
Really found that interesting .Charles Kettering in the USA produced the first successful automotive self starter more than 100 years ago . He was the first to realise that the motor did not need to be continuously rated for the power it delivered . The motor is a series motor with brushes .exactly as you just showed us
Yes, it turned out to be a very interesting topic and video
That Variac you have is fantastic, a dive into the ins and outs of the Variac like what’s being is it a toroidal transformer just something things to put in a future video if you see fit to film one Continued Success Fabrizio
Thanks Fama, I could certainly do a video of a variac, that's not a problem. I think the 3 phase one at work will be a nice subject. Kind regards, Duncan
This is living proof that an ounce of short practical experiment is better than a ton of theoretical waffle Not only did you show the poor result , but by measurement you showed us why .Thanks for that
Yes, I get to do these experiments and share them which makes this knowledge available to most who don't work with this type of stuff.
Great video Duncan, but are you diving into Johnny Depp, if possible change title to deep, otherwise everything fantastic especially your oscilloscope, is that an oscilloscope and a tester as well, great setup you have Duncan, and interesting explanations about inducters other circuit explanations thank you Continued Success Fabrizio
Hi FaMa, Thanks for the heads up, I did fixes the title, it was wrong. Yeah, the Fluke is a meter as well.
Very interesting , I've learnt a lot . Thanks for going to the trouble to show us this . Always nice when theory and practice come together .
When it comes to reactive components , inductances don't like having their current changed and react by changing their terminal voltage in an effort to keep the current constant . Capacitors don't like their voltage to be changed and react by drawing current in an effort to keep their terminal voltage constant . Thanks for showing this so clearly .
Great point I should take a look at the waveform with a scope before and after the inductor and make a video of it, it should be interesting. Should also see if I can get the current waveform flashed up on the scope.
Hello, this happens to be the first video of yours that I've watched. Interesting and clear explanation of the some of the implications of power factors. Noting that you have also done hundreds of podcasts and videos, I'd like to say thank you for putting in such long-running effort for the benefit of others. (And I'm also surprised I've not come across your work before.) If you don't mind, I offer one constructive criticism. Although you have accomplished the intention of such a demonstration, please consider what is missing if someone wants to replicate your experiment. This is an issue I've noticed among many DIY or educational presentations. Certainly, it would be a bit silly to list "blender" as one of the items needed. But what about the transformer? And certainly the DIN-rail mountable VSD needs at least a part number shown (turn the unit on its side?). Just from a cursory glance from the list of your other videos, it's clear you've used the VSD at least several times before and perhaps have identified it previously. However, consider my first encounter as an instance of a viewer just jumping into the middle, thus skipping the requisite prior context. It would be a simple matter of copy and paste to replicate the parts list from previous videos. It's hard to explain why that is a real time saver for people like me. I want to dig right in, not go hunting through other videos looking for the gadget in question. Ideally, include links to where to buy the items in the description section. I also *prefer* to purchase things that are set up as so-called "affiliate links" to support in a small way a presenter's efforts. Back to the VSD a moment. Granted, that device is a sophisticated model having an ethernet connector and what appears to be a 12 pin interface port as well. It certainly isn't a cheap piece of kit. That said, you never know who might be inspired by one of your presentations, becoming enthused to follow up even if it takes some time to save up and purchase such a device. Looking forward to watching more of your work. Cheers, H in Florida, USA (waiting for a monster hurricane to blow by ...)
Hi Howard, Thanks for the awesome comment, appreciate you taking the time to write a lengthy and detailed comment. I am from South Africa, but I am subscribed to Max Velocity and watch all his content, so I am keeping an eye on what is happening in Florida at the moment. Really hope there is less damage than expected, the amount of tornado's last night was insane. Thanks for the suggestion for an ingredients list for the demonstrations done in my videos, I should do that and will. The channel is finally beginning to grow, getting more comments on my videos and folks watching them Years of hard work, it is an awesome hobby. Look forward to seeing you around. Kind regards, Duncan South Africa
@@Uncle-Duncan-Shack Hey - well we were far enough away from the storm that we got basically nothing. Lucky for us this time around - not so for others on the central West side of the state. I watch Max V some too. He's a meterologist (as was my father) and does have a good comprehension of the actions of such weather phenomena. Aside from the storms and bugs, it's too hot and humid most of the year here to do much of any forging, welding, or even basic yard work for most of the year. Interestingly though, once the last hurricane or tropical storm has blown through, the temp and humidity drop immediately. Basically we go from Summer Steam Sauna, through a few weeks of pleasant Autumn weather, straight into (a very mild) winter. Time to get out the torches and start mulling some sand! Thanks for thinking of us here. :))
👍
Hi Nick, glad you watched and enjoyed!
I wonder if there is a difference in pressure when you do this. I wan to make an aquarium pump connected to an ESP32 and plug it into a pneumatic toilet flush controller. That way I can use IR wave sensors to flush the toilet.
The pressure should stay the same, as it is the stroke of the diaphragm that changes and thus only the air volume being pumped.
What brand is the VFD ?
Hi there, It is Control Techniques from Nidec Drives. The model is the C200.
@@Uncle-Duncan-Shack Awesome,I have some projects in mind, and I think it will do the job for me.
Nice, sounds interesting.
@@Uncle-Duncan-ShackHi there, do you know if I can use sheduling in this specific drive, or do I need higher end device?
@blastun Hi there, elaborate on what is meant by "Scheduling"?
I remember years ago that a customer used normally closed contacts on the motor start contactor to connect large value AC capacitors to the motor terminals when the contactor dropped out . The motor was required to stop as quickly as possible and the system did not utilise a VSD . I realise now that the capacitors could not absorb power , but the circulating current heated the rotor bars to absorb the system inertia
Very interesting.
Interesting 🙏
Glad you think so!
Thanks for that . Do you know what the Coefficient Of Performance (COP) for these small systems is ? Does it pump more heat than the power consumed by the compressor ?
One can assume about 2 Watts for every Watt consumed as coefficient of performance for low temperature systems. So, a cop of 2.
Effaçeur ¢ompul$if déte¢té.
gotta look into reflected impedances. your "workpiece" is a single turn secondary. the coil a primary of "x turns". secondary resistane reflects at the square of turns ratio. using that you can figure out the impedance of the work, and design the coil to operate at determined power levels... stay within component ratings... need a pretty high frequency for thin material, skin effect nonsense... and, dont run long thin wires. you want the feeder to be as capacitive as possible, ie, thin plates/ribbon with insulator clamped between. try to keep the inductor and magnetic fields constrained where it matters... around the workpiece. would get much better results with that adhesive copper "slug barrier" tape, rather than a pancake.
Thanks, that makes sense and is excellent advise, thanks for sharing. I have seen that the feeders on continuous seam induction tube welders are two plates sandwiched together as you say. Very interesting, I have a lot to learn here.
@@Uncle-Duncan-Shack looking closer... you have 8 turns. on the milk tin, 4A draw. 8x8x4=256 256A in the tin itself. sounds insane huh? the wattage though will still be much the same, roughly 20W, 5Vx4A... be a fair bit less due to losses, but gives you an idea that the "circuit" of the tin is about 300uR? 20/256^2... but you can also say the voltage induced is only a mere 80 mV... 256x.0003 and 80mVx64... 5V ;) ohms law is fun at times. at least i got the maths right! the circuit itself, 5Vx 0.6A or about 3W. that will mostly be resistive loss. adding a turn, and removing a turn, you can also double check all that... using 81,9T, and 49, 7T, respectively. heating a given volume of water you can determine the "coupling factor" as well... iirc, 1W or joule/sec is 1C rise in 1CC? assuming good insulation, of course... obviously the ideal is when input = output if you just want to keep the bevvie warm! ummm... another thought, the pancake coils on hotplates generally have a few ferrites underneath, keep a more consistent loading. and the pancake adds an extra level of complexity as, unlike a "solenoid"... what exactly IS a "single turn" in the workpiece? almost motivated to play with a ZVS again... been a while. my strongest memory is that they do NOT appreciate sudden changes in load. being self resonant, abrupt changes in inductance causes one fet to go into reverse conduction or something... iunno, poking a steel bar into a live coil always resulted in one fet EXPLODING on me... not smoking or overheating... just an instant spray of shattered epoxy encapsulation. then again, i was running a 50V supply... used to get to play with a 15KW industrial unit. that would vaporise a 1" bar... wish i knew what i know now back then...and even now... i know nothing!
@@paradiselost9946 Thanks for your reply Yes, it gets pretty interesting, I got reading this sg-induction.com/wp-content/uploads/2021/03/Coil-Design-Induttore.pdf on coil design which is pretty good. As you say, ferrite is used to contain the magnetic field. My background is thyristor drives and voltage fed variable frequency drives. There we have to add inductance to the output on the drive to deal with the capacitance in motor cables, as that causes a few problems. Very interesting stuff. Regards, Duncan
with that small coil you can heat that screwdriver to red-hot.
Which I have done yes 🤣
My mug is ceramic, so my thought would be to make an induction heater pad and put a piece of steel over it with a weight sensor to put a bit more energy as the weight increases. I could tare it with an empty mug, so presumably it would turn off without any coffee and the less coffee there is, the less heat.
Yes, that could work. Even aluminum foil works, see video here: th-cam.com/video/ILdSAUPYo44/w-d-xo.html