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Integrated Global Services
United States
เข้าร่วมเมื่อ 8 พ.ย. 2018
Official TH-cam Channel of Integrated Global Services, inc. Global provider of efficiency and reliability solutions for critical industrial equipment.
1-minute Compilation of Feedback on IGS' Efficiency and Reliability Solutions
1-minute Compilation of Feedback on IGS' Efficiency and Reliability Solutions
มุมมอง: 2
วีดีโอ
How Does the IGS Team Excel in Adaptability?
มุมมอง 1313 ชั่วโมงที่ผ่านมา
What Sets IGS Apart: team members discuss their unique strengths, focusing on their adaptability to tight plant schedules and their ability to instill confidence in the quality of their work. Learn more about our recent projects: integratedglobal.com/case-studies
Feedback on IGS' Efficiency & Reliability Solutions
มุมมอง 4512 ชั่วโมงที่ผ่านมา
2-minute compilation of feedback on IGS' efficiency and reliability solutions. Learn more about our projects: integratedglobal.com/case-studies
IGS No-man-entry Safe Solution for Furnace Efficiency Improvement
มุมมอง 5514 วันที่ผ่านมา
Jose Garcia, IGS project manager, explains how the new MK7 Rover not only improves refinery furnace efficiency but also promotes safety by eliminating the need for man entry.
EPISODE 29 - Comparing Performance: Initial Coating vs. IGS Solution
มุมมอง 914 วันที่ผ่านมา
The copper smelter’s waste heat boilers, used to recapture heat, faced significant issues with corrosion, erosion, and accretion due to SO2 and other contaminants. The previous coatings, while somewhat protective, exhibited cracking and spalling, necessitating an effective solution to mitigate these problems and reduce maintenance costs.
Furnace Hot Spot Causing Coking and Production Limitations Repaired Online
มุมมอง 14221 วันที่ผ่านมา
During a routine inspection of a hot oil heater in a refinery in Spain, a hotspot was discovered on one of the tubes. This caused coking, which limited the load and production. IGS was asked to install a proprietary Hot-Tek tube wrapping system, which eliminated the hotspot in the radiant tube, preventing further coking and return the furnace to normal operation.
On-site Safety: No-man-entry Automation Technology
มุมมอง 11221 วันที่ผ่านมา
IGS R&D manager Derek Sumsion discussed his focus on improving safety during on-site efficiency and reliability projects with no-man-entry automation technologies.
EPISODE 28 - Overcoming Persistent Erosion and Costly Shutdowns in a Petrochemical Plant
มุมมอง 614 วันที่ผ่านมา
Discover how a petrochemical plant struggled with persistent erosion and frequent costly shutdowns, leading to significant production losses and safety issues, and how they turned to IGS for a custom solution to tackle these challenges.
Air Cannon Multiplier System for Effective and Safe Maintenance
มุมมอง 58921 วันที่ผ่านมา
The IGS air cannon multiplier system improves cleaning energy and maintenance safety by replacing multiple standalone air cannons. It uses a 300-liter air tank, which is more economical and powerful, to clean with compressed air, making it easier and safer to maintain. ✔ One air cannon can replace up to eight individual air cannons. ✔ Greatly reduces maintenance costs by reducing the number of ...
Extending Process Vessel Life with Custom Cladding
มุมมอง 7728 วันที่ผ่านมา
The process vessel was facing erosion issues in their reactor, requiring component replacements every two years. This forced a shutdown cycle every two years. They asked IGS if a bespoke cladding could be created for the components to extend the interval between shutdowns, potentially saving them millions.
Preventing a $10 Million Weekly Loss: Addressing Critical Hotspots Without Shutdown
มุมมอง 66หลายเดือนก่อน
Rohit Kardile, IGS Business Development Manager for the Middle East, discusses the potential loss of $10 million per week in an energy company due to ten hotspots on the roof of their fired heater. They asked IGS if it could be fixed without shutting down the plant.
Responsive and Adaptable Partner for Energy Companies
มุมมอง 49หลายเดือนก่อน
Adam Peens, Operations Lead of IGS, discusses the unique approach of IGS. Thanks to its capability, scalability, mobility, and adaptability, IGS can quickly respond to the needs of energy companies. They understand that every hour a plant experiences a forced shutdown costs millions.
Evolution of the Convection Section Cleaning Rover
มุมมอง 93หลายเดือนก่อน
Derek Sumsion, Head of Research Development at IGS, explains how the Convection Section Cleaning Rover was first conceptualized and describes the development of its features in response to various furnace issues.
EPISODE 27 - Technology Advancements on Efficiency and Reliability Solutions
มุมมอง 414 วันที่ผ่านมา
EPISODE 27 - Technology Advancements on Efficiency and Reliability Solutions
Improving Refinery Efficiency: Insights from IGS's Quality Control Manager
มุมมอง 81หลายเดือนก่อน
Improving Refinery Efficiency: Insights from IGS's Quality Control Manager
IGS Corrosion Mitigation Project on CO2 Absorber in Australia
มุมมอง 94หลายเดือนก่อน
IGS Corrosion Mitigation Project on CO2 Absorber in Australia
IGS's Impact on Middle Eastern Energy Maintenance
มุมมอง 163หลายเดือนก่อน
IGS's Impact on Middle Eastern Energy Maintenance
EPISODE 26 - Nugen Energy's Refractory Failure Challenge
มุมมอง 114 วันที่ผ่านมา
EPISODE 26 - Nugen Energy's Refractory Failure Challenge
How to Deal with VCFE (Texas Tower) Shell or Tube Fouling?
มุมมอง 952 หลายเดือนก่อน
How to Deal with VCFE (Texas Tower) Shell or Tube Fouling?
Fired Heater Convection Section Defouling Robot Saves Time and Money
มุมมอง 912 หลายเดือนก่อน
Fired Heater Convection Section Defouling Robot Saves Time and Money
Boiler Reliability: IGS Resolves Annual 7 Forced Outages
มุมมอง 342 หลายเดือนก่อน
Boiler Reliability: IGS Resolves Annual 7 Forced Outages
EPISODE 25 - Texas Tower Cleaning Enables IRIS Inspection and Saves $8Mil+
มุมมอง 314 วันที่ผ่านมา
EPISODE 25 - Texas Tower Cleaning Enables IRIS Inspection and Saves $8Mil
EPISODE 24 - Solving Fired Heater Radiant Tube Oxidation
มุมมอง 214 วันที่ผ่านมา
EPISODE 24 - Solving Fired Heater Radiant Tube Oxidation
EPISODE 23 - Erosion and Corrosion in Waste Heat Recovery Systems
14 วันที่ผ่านมา
EPISODE 23 - Erosion and Corrosion in Waste Heat Recovery Systems
EPISODE 22 - Robotic Solutions: Enhancing Efficiency in Petrochemical Operations
มุมมอง 114 วันที่ผ่านมา
EPISODE 22 - Robotic Solutions: Enhancing Efficiency in Petrochemical Operations
Safer and More Autonomous: MK7 Convection Section Cleaning Rover
มุมมอง 2583 หลายเดือนก่อน
Safer and More Autonomous: MK7 Convection Section Cleaning Rover
Automating Coating Application Inside Pipes
มุมมอง 693 หลายเดือนก่อน
Automating Coating Application Inside Pipes
EPISODE 21 - Hydrotreater Efficiency Increase During Turnaround
มุมมอง 514 วันที่ผ่านมา
EPISODE 21 - Hydrotreater Efficiency Increase During Turnaround
How a Refinery Improved their CCR Catalytic Reformer Unit Efficiency by 9%
มุมมอง 1133 หลายเดือนก่อน
How a Refinery Improved their CCR Catalytic Reformer Unit Efficiency by 9%
EPISODE 20 - Corrosion Challenges in Japanese Refineries
มุมมอง 114 วันที่ผ่านมา
EPISODE 20 - Corrosion Challenges in Japanese Refineries
IGS safety and quality are at the top level.
Safety and Quality
Impressive
Hot spots in the shell of the fired heater limit capacity and can cause a forced shutdown. Our experienced global team mobilizes at short notice to repair refractory online.
The new automated rover uses advanced lidar tech to sense distances and spot any blockages or obstacles in its way.
How much have forced outages decreased since using IGS's HVTS cladding?
When is the next seminar?
Safety first!
How often should fouling be removed from Texas Towers/VCFEs to prevent a drop in performance
Great question, this is something process engineers will be able to provide input on, all processes are different so some can foul quickly whereas others may foul slower. Typically around 2-3 Turn Around periods warrants a de-fouling
How quickly can IGS mobilize for a process vessel in Western Australia?
Hi Matt, it can be as quick as a few days to a few weeks, but depends on a number of factors. Do you have a specific application in mind?
How soon could you get this up and running if we set up a call to discuss it? What's the usual timeline for getting everything in place?
Depending on where you are located it could be within a matter of days. In some cases we have mobilized within 72hrs of receiving an order.
How long did it take to install the system, and what did you do to keep things running smoothly at the refinery during the process?
Hi, the speed will depend on various factors. Please email us at info@integratedglobal.com, and we will provide a detailed response.
Does the rover provide real-time feedback that we can monitor?
Hi, the new system uses lidar technology for distance sensing and detects obstructions, while live HD footage offers real-time feedback on the convection bank's condition for accurate reporting and analysis. Read more: tubetech.com/mark-7-rover-launched-our-most-advanced-cleaning-system-to-date/
What are the most common causes of hot spots?
Hi Daisy, common causes of hot spots include high operating temperatures that compromise the refractory lining and inadequate maintenance, which can lead to localized overheating and damage.
If you got some time, what exactly is this for? I get it's cleaning but cleaning what exactly and why this way?
Air cannons are used in cement plants (silos for e.g.) and power plant SCR systems to prevent material buildup and blockages. They deliver powerful bursts of compressed air to dislodge accumulated ash, clinker, or other materials. Also great at launching t-shirts at sporting events :)
@@integratedglobalservices Thank you very much for answering.
TH-cam algorithm trying to make this a thing..
Better this than another celebrity scandal! The world of air cannons can be pretty controversial you know
Yes but we all want to know how far the potato goes
Chris is on top of this running calculations :D
Yep that is when the fun part happens. No potato but I like the idea. The baseball we never saw again, the water bottle went until it hit something and exploded (pretty cool) and with a pumpkin I can seed a pumpkin patch in one blast.
@@chrislanders6594 Do you make those multistage blast valves in the CO2 pressure range? :)
@@samwhite254 Yes we have used CO2 to pressurize the cannon and blast extremely difficult material buildups. It is not the normal operation but can be done effectively.
Seems like there would be a large amount of pressure lost in that type of valve, and the initial pressure wave would mostly blow past and be much lower, shouldn't it be a diverter type valve? Could be good for multiplexing out to just a few lines though, it is a neat way to cut down on air cannons.
Good logical thinking on your part, and we do pressurize the entire piping between multiplier units but this volume has minor effect because we use a larger volume air tank than other air cannons. We have several installed systems with anywhere from 2 to 8 ports that are operating successfully. Haven't wanted to try more than 8 although with a close configuration it would be probably be fine.
@@chrislanders6594 Oh yeah, I guess with the bigger tank you don't have to worry about any of that. That must consume more air though right? But I doubt that matters much unless you are doing frequent blowdown.
@@samwhite254 Yes the blowing frequency does directly affect the air consumption. But my experience is 50% of air cannons that have been in use are leaking some amount of air at all times. With this system you reduce possible leaking air cannons from 8 to 1, so actually it has the potential for less air consumed.
Huge experience in asset integrity!
With IGS everybody has a chance.
ROV reinstates convection section efficiency.
The way to stop pressure vessel failure.
Boiler tube corrosion erosion is no more thanks to IGS.
IGS cleans Texas Towers well.
It's a great robot for the convencion section cleaning
Amazing technology!
Great idea for fired heater efficiency.
Very efficient!
A great example of fired heater hot spot repair online.
HVTS is a superior cladding for pulp and paper Boilers and vessels
I just applied
Very nice video and good technique
Thank
Good
A very informative webinar with so much important content. With modern technology, IGS is one step ahead and can solve the problems in the convection section sustainably. Excited to see more.
good video
A lot of great results for steam methane reforming efficiency!
Could you please train me too. It will please me to do the manual work please. Thank you.
HVTS is created for CFB pressure part protection.
Do you work in Texas city
Yes, we do! Please reach out to info@integratedglobal.com with your enquiry
I already applied
Hi I'll love to come and work for you guys.
HVTS is a long term corrosion protection solution for downstream pressure vessels.
I wish to come work for you guys.
Can you tell me what it’s like working here? I have an interview
@@jackinthebox532 i don't work there yet, I'm hoping they'll hire me.
Please I'm interested in working for IGS
That was an urgent CFB waterwall repair!
Hot spot repair saves refinery a ton of money and headaches.
Well deserved Johnny D🎉
Promo-SM
The whitepaper mentioned does not appear on their website. Are they retracting their information that quickly?
AMPP host white papers for a certain period of time only and it appears this one has lapsed. We have more recent white papers on the website. We still of course have a copy of the white paper described in the video and will be happy to share it if you email us at info@integratedglobal.com